RESQTEC Q1 User manual

USER MANUAL
Q1 CUTTER
ENGLISH ORIGINAL RESQTEC USER MANUAL
WWW.RESQTEC.COM

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06) 03
1. INTRODUCTION: SAFETY FIRST 04
1.1. Safety messages 04
1.2. General safety information 04
1.3. Safety information 05
1.4. Productidentication    05
1.5. Applicable types 06
2. PRODUCT SUMMARY 07
2.1. Introduction 07
2.2. Product description 07
2.3. Componentidentication   07
3. PRODUCT RANGE 08
3.1. Products & Accessories 08
4. GENERAL OPERATING INSTRUCTIONS 09
4.1. Initial use 09
4.2. Preparation before use 09
4.3. Operation 10
4.4. Optimized 350 bar 10
4.5. Quick action couplers 11
4.6. Connecting the Resqtec NEO1 coupler 11
4.7. Disconnecting the Resqtec NEO1 coupler 12
4.8. Connecting the Resqtec STD coupler 13
4.9. Disconnecting the Resqtec STD coupler 13
4.10. Using the pressure release 14
4.11. Operating the product 15
4.12. Adjusting the blades’ angle 16
5. SPECIFICATIONS 17
5.1. Technicalspecications      17
5.1.1 SI-system data 17
5.1.2 Imperial system data 17
5.1.3 Cutting capabilities 18
5.2. Technical drawings 19
5.2.1 SI-system data 19
5.2.2 Imperial system data 19
6. MAINTENANCE & STORAGE 20
6.1. Maintenance after use 20
6.2. Regular maintenance 22
6.3. Annual maintenance 24
6.4. Recommended storage 24
6.5. Decomissioning & recycling 24
7. WARNINGS & LIMITATIONS 25
7.1. General instructions 25
7.2. Twisting of blades 25
8. TROUBLESHOOTING 26
9. WARRANTY 27
10. DISCLOSURE 28
11. CONTACT 29

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
1. INTORDUCTION: SAFETY FIRST!
1.1. SAFETY MESSAGES
04
This manual contains safety messages. They point out potential hazards that could hurt you or others around you as well as damage
the equipment in use. These messages should therefore be read carefully and understood. They are highlighted by the safety alert
symbol as shown on the left:
The potential hazards are explained as to what could happen and how to avoid or reduce the chance for injury or damage.
Important information has been highlighted as well. To point out this information, a light bulb icon is used. It brings topics to your
attention that could, for example, facilitate maintenance or to clarify when it is advisable to consult your distributor/supplier.
1.2. GENERAL SAFETY INFORMATION
The Resqtec equipment is designed to provide safe operation. All users should read and be thoroughly familiar with the operating instructions
and safety precautions stated in this manual. Operator safety depends on users being properly trained by the Authority having jurisdiction and
using the equipment for its intended purposes only. The following safety precautions must be observed at all times:
UNTRAINED USE OF RESQTEC EQUIPMENT AND ITS ACCESSORIES MAY RESULT IN VERY DANGEROUS AND
POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!
•ResqtecrescueequipmentmustonlybeoperatedbypeopleauthorizedandqualiedbytheAuthorityhavingjurisdiction.
• Be aware that this is not an all-encompassing training manual. This manual is meant as a reference-guide for working with this
 specicpieceofequipment,andtheusershouldalreadybetrainedinandqualiedforusingrescueequipment.
• Suitable protective equipment must be worn as directed by the Authority having jurisdiction. At a minimum, this should include
gloves, helmet, eye protection and body protection — such as turnout gear.
• Prior to use, inspect all components for any signs of damage or fraying. Do not use damaged equipment.
• Stay alert. Do not operate the system when tired.
• Use only Resqtec authorized service parts.
• This equipment should only be used with accessories approved by Resqtec. Use of unauthorized accessories can result in
unpredictable and unreliable product operation and is therefore prohibited.

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
1.3. SAFETY INFORMATION
05
Before using the equipment and its related products, conduct an overall size-up of the intended use and safeguard against potential hazards
before installing the product. Read and understand this manual before using the equipment.
The WARNING and SAFETY labels on the product alert the user to special hazards inherent with its use. Should they
become damaged or unreadable, contact the manufacturer to obtain a replacement.
BEFORE INSTALLING THE PRODUCT, BE AWARE OF THE FOLLOWING:
•Makesurethatnokinkwillforminanyofthehosesduringuse.Makesurethatthehoseprovidesafreeowatalltimes.Failingto
do so may result in damage to the hose assembly and malfunction of your Resqtec system.
• Make sure no one on site is in danger or might get, when using Resqtec equipment. Be aware of your surroundings, the situation you
and the people around you are in, and what the consequences of the use of the Resqtec system are.
• When in use hold the product by the handles.
• NEVER, when in use, hold the product by any of its moving parts. Doing so can result in serious injury.
• NEVER, when in use, place your hands or any other body parts between the moving parts and a (stationary) object. Doing so can
result in serious personal injury.
• When using the Resqtec product, always ensure that the object is stable or stabilized by proper cribbing and/or shoring methods.
• NEVER pull a Resqtec product towards you by the hoses. Pick up the product by the handles instead, as intended.
• NEVER pull a hose to try to untangle it or to free a hose from an obstacle. Always direct your full attention to the problem; clear the
hose from the obstacle or untangle the hose before proceeding.
1.4. PRODUCT IDENTIFICATION
Productidenticationistomakesurethatthismanualcomeswithaspecicproductandthatthismanualshouldalwaysbeavailableasa
referenceguidetothatequipment.Itismandatorythatthismanualisnotseparatedfromtheproductspeciedbelowduringitsservicelife.This
manual comes with Resqtec product type:
Q1
Distributor/Supplier information:
With serial number: Hydraulic fluid used in product:
RESQTEC OPTI-GREEN HF-15 BIODEGRADABLE
RESQTEC OPTI-GREEN HF-46 BIODEGRADABLE
SKYDROL (PHOSPHATE ESTER MCS 2361)

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
1.5. APPLICABLE TYPES
06
This manual covers the following product types:
ARTICLE NUMBER ITEM DESCRIPTION
4310.0000.** Q1

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
2. PRODUCT SUMMARY
2.1. INTRODUCTION
07
ThankyouforchoosingResqtec.Wearecondentthatweliveuptoyourexpectations.Thismanualhasbeencompiledcarefullytosupplythe
reader with all the necessary information. Read all the instructions before using the product to assure safe and optimal use of the product. These
instructions contain aspects relevant to safe and optimal use of the product.
The product has been manufactured by Resqtec Zumro. For addresses, please refer to the last page of this manual or to our internet site at
www.resqtec.com.
2.2. PRODUCT DESCRIPTION
TheQ1hasbeendesignedandengineeredtoassistreghters,USAR-teamsandotherrescueworkerswiththevariousrescueapplicationsthey
encounter.Wearecondentthatthedesignofthisproductwillenablethoseworkingintheseenvironmentstonotonlynegotiatetheobstacles
they encounter, but to perform their work more safely.
The Q1 is a double-acting hydraulic product designed to be driven by a Resqtec hydraulic pump. It is a very compact cutter, which can be
operated by one or two persons. Its blades can rotate 180° to enable reaching places which are impossible to reach with conventional cutters.
TheQ1operateswithhydraulicoiland350bar/5,075PSIallowablepressure.Toseewhichspecichydraulicuidyourproductuses,seechapter
1.4ofthismanual,orlookontheproductlabel.Furtherinformationregardingthehydraulicuidinyoursystemcanbefoundinthe“Material
SafetyDataSheet”or“MSDS”whichcamewithyourproduct.
2.3. COMPONENT IDENTIFICATION
180° ROTATIONAL BLADES
PROTECTION COVER
POSITIONING HANDLE
PROTECTED HOSES
CONTROL HANDLE
NEO1 (MALE) COUPLER

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
3. PRODUCT RANGE
3.1. PRODUCTS & ACCESSORIES
08
ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS
4310.0000.** Q1
See chapter 4 to 7 for detailed
usage & restrictions
descriptions.

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
4. GENERAL OPERATING INSTRUCTIONS
4.1. INITIAL USE
When receiving your equipment check for any sign of damage to the box, and report it to your distributor/supplier as damage could have
occurred during shipping. Unpack in upright position and check the product for damage. To make sure the product conforms to your
specications,checktheproductdetailsonthelabel.
CHECK THE EQUIPMENT FOR EXTERNAL DAMAGE. NOTIFY YOUR DISTRIBUTOR/SUPPLIER IMMEDIATELY IF ANY
DAMAGE IS FOUND. DO NOT USE DAMAGED EQUIPMENT UNDER ANY CIRCUMSTANCE!
In general we distinguish a couple of different types of operations;
• Connecting the Resqtec NEO1 coupler
• Disconnecting the Resqtec NEO1 coupler
• Connecting the Resqtec STD coupler
• Disconnecting the Resqtec STD coupler
• Using the pressure release
• Operating the product
• Rotating the Q1 blade
4.2. PREPARATION BEFORE USE
09
• Check the blades of the product. Do not use if they exhibit major
damage and/or do not function as intended. • See chapter 6 for further information.
• Check the operation of the dead-man’s valve. It should return to its
neutral position when released. • See chapter 6 for further information.
•Checkthecarryinghandle.Itmustbermlyxed. • See chapter 6 for further information.
• Check the protection covers. They must be present and undamaged. • See chapter 6 for further information.

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
4.3. OPERATION
10
The product is operated by the dead-man’s control handle:
• Rotating the control handle leftwards will make the Q1’s blades open up.
• Rotating the control handle rightwards will make the Q1’s blades close.
To keep extending or retracting keep the control handle rotated. Adjust the speed by rotating more or less.
By releasing the control handle the dead-man’s control will make the control handle return to neutral position. The
pressure in the product will remain due to the DIN-valve. The Q1’s blades cannot be moved by external forces.
4.4. OPTIMIZED 350 BAR
Resqtec products operate at 350 bar/5,075 PSI allowable pressure (Optimized 350 bar), which allows a smooth and more controlled product
operation. To support interoperability, Resqtec can also provide means to connect the products to other brands’ system components. Contact your
distributor/supplier for information about parts (couplers e.g.) to make your equipment ready for interoperability.
ALWAYS BE AWARE THAT TO CONNECT A RESQTEC PRODUCT TO ANY PUMP, THE SAME HYDRAULIC FLUID AND
COUPLERS NEED TO BE USED.
Your product can be supplied with the requested coupler(s) or can be changed in a later stadium by your
distributor/supplier. It is also possible to purchase an adaptor kit between different connectors. Contact your
 distributor/supplierifyouwanttoconnecttoanotherpumpandchangetheuidand/orcouplerifnecessary.
In this manual the Resqtec NEO1 couplers and the Resqtec STD couplers are described; follow the instructions of your current couplers only.
NEUTRAL
RIGHTLEFT

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
4.5. QUICK ACTION COUPLERS
The standard product is equipped with NEO1 quick action automatic by-pass couplers. This makes it possible to connect and disconnect both
pressureandreturninonesimplemotion.Italsoallowsyoutoconnectanddisconnectunderfullpumpfreeowpressure.Ifyourproductis
supplied with STD connectors, the connectors for pressure and return are separated. Make sure the pump is switched to neutral when
connectingordisconnectingtheseSTDconnectors.Ifyourproductismodiedonyourrequestwithothercouplers,pleasealsorefertothat
coupler supplier’s manual for proper additional instruction.
BEFORE USAGE, MAKE SURE TO CHECK THE FOLLOWING:
4.6. CONNECTING THE RESQTEC NEO1 COUPLER
11
1
2
3
• Make sure connectors (and pins) are clean to ensure proper operation.
• Pull both couplers to check whether the couplers are properly connected.
• If couplers do not have auto lock mechanism on the product, rotate the collar of female coupler to lock and prevent accidental release.
• Unroll hose reels to their full extend. Make sure that no pressure is applied before unrolling.
Make sure the dust caps are removed from both the couplers (male & female):
a. Female dust cap releases when female coupler is released (rotate and pull back).
b. Male dust cap releases by simply pulling it.
Align the NEO1 female coupler located on the hose with the NEO1 male coupler
located on the product.
Pushtoconnectinoneswiftmotion(ifdifculttoconnectrefertochapter4.10for
pressure release).