RESQTEC Q1 User manual

USER MANUAL
Q1 CUTTER
ENGLISH ORIGINAL RESQTEC USER MANUAL
WWW.RESQTEC.COM

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06) 03
1. INTRODUCTION: SAFETY FIRST 04
1.1. Safety messages 04
1.2. General safety information 04
1.3. Safety information 05
1.4. Productidentication    05
1.5. Applicable types 06
2. PRODUCT SUMMARY 07
2.1. Introduction 07
2.2. Product description 07
2.3. Componentidentication   07
3. PRODUCT RANGE 08
3.1. Products & Accessories 08
4. GENERAL OPERATING INSTRUCTIONS 09
4.1. Initial use 09
4.2. Preparation before use 09
4.3. Operation 10
4.4. Optimized 350 bar 10
4.5. Quick action couplers 11
4.6. Connecting the Resqtec NEO1 coupler 11
4.7. Disconnecting the Resqtec NEO1 coupler 12
4.8. Connecting the Resqtec STD coupler 13
4.9. Disconnecting the Resqtec STD coupler 13
4.10. Using the pressure release 14
4.11. Operating the product 15
4.12. Adjusting the blades’ angle 16
5. SPECIFICATIONS 17
5.1. Technicalspecications      17
5.1.1 SI-system data 17
5.1.2 Imperial system data 17
5.1.3 Cutting capabilities 18
5.2. Technical drawings 19
5.2.1 SI-system data 19
5.2.2 Imperial system data 19
6. MAINTENANCE & STORAGE 20
6.1. Maintenance after use 20
6.2. Regular maintenance 22
6.3. Annual maintenance 24
6.4. Recommended storage 24
6.5. Decomissioning & recycling 24
7. WARNINGS & LIMITATIONS 25
7.1. General instructions 25
7.2. Twisting of blades 25
8. TROUBLESHOOTING 26
9. WARRANTY 27
10. DISCLOSURE 28
11. CONTACT 29

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
1. INTORDUCTION: SAFETY FIRST!
1.1. SAFETY MESSAGES
04
This manual contains safety messages. They point out potential hazards that could hurt you or others around you as well as damage
the equipment in use. These messages should therefore be read carefully and understood. They are highlighted by the safety alert
symbol as shown on the left:
The potential hazards are explained as to what could happen and how to avoid or reduce the chance for injury or damage.
Important information has been highlighted as well. To point out this information, a light bulb icon is used. It brings topics to your
attention that could, for example, facilitate maintenance or to clarify when it is advisable to consult your distributor/supplier.
1.2. GENERAL SAFETY INFORMATION
The Resqtec equipment is designed to provide safe operation. All users should read and be thoroughly familiar with the operating instructions
and safety precautions stated in this manual. Operator safety depends on users being properly trained by the Authority having jurisdiction and
using the equipment for its intended purposes only. The following safety precautions must be observed at all times:
UNTRAINED USE OF RESQTEC EQUIPMENT AND ITS ACCESSORIES MAY RESULT IN VERY DANGEROUS AND
POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!
•ResqtecrescueequipmentmustonlybeoperatedbypeopleauthorizedandqualiedbytheAuthorityhavingjurisdiction.
• Be aware that this is not an all-encompassing training manual. This manual is meant as a reference-guide for working with this
 specicpieceofequipment,andtheusershouldalreadybetrainedinandqualiedforusingrescueequipment.
• Suitable protective equipment must be worn as directed by the Authority having jurisdiction. At a minimum, this should include
gloves, helmet, eye protection and body protection — such as turnout gear.
• Prior to use, inspect all components for any signs of damage or fraying. Do not use damaged equipment.
• Stay alert. Do not operate the system when tired.
• Use only Resqtec authorized service parts.
• This equipment should only be used with accessories approved by Resqtec. Use of unauthorized accessories can result in
unpredictable and unreliable product operation and is therefore prohibited.

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
1.3. SAFETY INFORMATION
05
Before using the equipment and its related products, conduct an overall size-up of the intended use and safeguard against potential hazards
before installing the product. Read and understand this manual before using the equipment.
The WARNING and SAFETY labels on the product alert the user to special hazards inherent with its use. Should they
become damaged or unreadable, contact the manufacturer to obtain a replacement.
BEFORE INSTALLING THE PRODUCT, BE AWARE OF THE FOLLOWING:
•Makesurethatnokinkwillforminanyofthehosesduringuse.Makesurethatthehoseprovidesafreeowatalltimes.Failingto
do so may result in damage to the hose assembly and malfunction of your Resqtec system.
• Make sure no one on site is in danger or might get, when using Resqtec equipment. Be aware of your surroundings, the situation you
and the people around you are in, and what the consequences of the use of the Resqtec system are.
• When in use hold the product by the handles.
• NEVER, when in use, hold the product by any of its moving parts. Doing so can result in serious injury.
• NEVER, when in use, place your hands or any other body parts between the moving parts and a (stationary) object. Doing so can
result in serious personal injury.
• When using the Resqtec product, always ensure that the object is stable or stabilized by proper cribbing and/or shoring methods.
• NEVER pull a Resqtec product towards you by the hoses. Pick up the product by the handles instead, as intended.
• NEVER pull a hose to try to untangle it or to free a hose from an obstacle. Always direct your full attention to the problem; clear the
hose from the obstacle or untangle the hose before proceeding.
1.4. PRODUCT IDENTIFICATION
Productidenticationistomakesurethatthismanualcomeswithaspecicproductandthatthismanualshouldalwaysbeavailableasa
referenceguidetothatequipment.Itismandatorythatthismanualisnotseparatedfromtheproductspeciedbelowduringitsservicelife.This
manual comes with Resqtec product type:
Q1
Distributor/Supplier information:
With serial number: Hydraulic fluid used in product:
RESQTEC OPTI-GREEN HF-15 BIODEGRADABLE
RESQTEC OPTI-GREEN HF-46 BIODEGRADABLE
SKYDROL (PHOSPHATE ESTER MCS 2361)

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RESQTEC Manual Q1 CUTTER (DM068K06)
1.5. APPLICABLE TYPES
06
This manual covers the following product types:
ARTICLE NUMBER ITEM DESCRIPTION
4310.0000.** Q1

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
2. PRODUCT SUMMARY
2.1. INTRODUCTION
07
ThankyouforchoosingResqtec.Wearecondentthatweliveuptoyourexpectations.Thismanualhasbeencompiledcarefullytosupplythe
reader with all the necessary information. Read all the instructions before using the product to assure safe and optimal use of the product. These
instructions contain aspects relevant to safe and optimal use of the product.
The product has been manufactured by Resqtec Zumro. For addresses, please refer to the last page of this manual or to our internet site at
www.resqtec.com.
2.2. PRODUCT DESCRIPTION
TheQ1hasbeendesignedandengineeredtoassistreghters,USAR-teamsandotherrescueworkerswiththevariousrescueapplicationsthey
encounter.Wearecondentthatthedesignofthisproductwillenablethoseworkingintheseenvironmentstonotonlynegotiatetheobstacles
they encounter, but to perform their work more safely.
The Q1 is a double-acting hydraulic product designed to be driven by a Resqtec hydraulic pump. It is a very compact cutter, which can be
operated by one or two persons. Its blades can rotate 180° to enable reaching places which are impossible to reach with conventional cutters.
TheQ1operateswithhydraulicoiland350bar/5,075PSIallowablepressure.Toseewhichspecichydraulicuidyourproductuses,seechapter
1.4ofthismanual,orlookontheproductlabel.Furtherinformationregardingthehydraulicuidinyoursystemcanbefoundinthe“Material
SafetyDataSheet”or“MSDS”whichcamewithyourproduct.
2.3. COMPONENT IDENTIFICATION
180° ROTATIONAL BLADES
PROTECTION COVER
POSITIONING HANDLE
PROTECTED HOSES
CONTROL HANDLE
NEO1 (MALE) COUPLER

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RESQTEC Manual Q1 CUTTER (DM068K06)
3. PRODUCT RANGE
3.1. PRODUCTS & ACCESSORIES
08
ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS
4310.0000.** Q1
See chapter 4 to 7 for detailed
usage & restrictions
descriptions.

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
4. GENERAL OPERATING INSTRUCTIONS
4.1. INITIAL USE
When receiving your equipment check for any sign of damage to the box, and report it to your distributor/supplier as damage could have
occurred during shipping. Unpack in upright position and check the product for damage. To make sure the product conforms to your
specications,checktheproductdetailsonthelabel.
CHECK THE EQUIPMENT FOR EXTERNAL DAMAGE. NOTIFY YOUR DISTRIBUTOR/SUPPLIER IMMEDIATELY IF ANY
DAMAGE IS FOUND. DO NOT USE DAMAGED EQUIPMENT UNDER ANY CIRCUMSTANCE!
In general we distinguish a couple of different types of operations;
• Connecting the Resqtec NEO1 coupler
• Disconnecting the Resqtec NEO1 coupler
• Connecting the Resqtec STD coupler
• Disconnecting the Resqtec STD coupler
• Using the pressure release
• Operating the product
• Rotating the Q1 blade
4.2. PREPARATION BEFORE USE
09
• Check the blades of the product. Do not use if they exhibit major
damage and/or do not function as intended. • See chapter 6 for further information.
• Check the operation of the dead-man’s valve. It should return to its
neutral position when released. • See chapter 6 for further information.
•Checkthecarryinghandle.Itmustbermlyxed. • See chapter 6 for further information.
• Check the protection covers. They must be present and undamaged. • See chapter 6 for further information.

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RESQTEC Manual Q1 CUTTER (DM068K06)
4.3. OPERATION
10
The product is operated by the dead-man’s control handle:
• Rotating the control handle leftwards will make the Q1’s blades open up.
• Rotating the control handle rightwards will make the Q1’s blades close.
To keep extending or retracting keep the control handle rotated. Adjust the speed by rotating more or less.
By releasing the control handle the dead-man’s control will make the control handle return to neutral position. The
pressure in the product will remain due to the DIN-valve. The Q1’s blades cannot be moved by external forces.
4.4. OPTIMIZED 350 BAR
Resqtec products operate at 350 bar/5,075 PSI allowable pressure (Optimized 350 bar), which allows a smooth and more controlled product
operation. To support interoperability, Resqtec can also provide means to connect the products to other brands’ system components. Contact your
distributor/supplier for information about parts (couplers e.g.) to make your equipment ready for interoperability.
ALWAYS BE AWARE THAT TO CONNECT A RESQTEC PRODUCT TO ANY PUMP, THE SAME HYDRAULIC FLUID AND
COUPLERS NEED TO BE USED.
Your product can be supplied with the requested coupler(s) or can be changed in a later stadium by your
distributor/supplier. It is also possible to purchase an adaptor kit between different connectors. Contact your
 distributor/supplierifyouwanttoconnecttoanotherpumpandchangetheuidand/orcouplerifnecessary.
In this manual the Resqtec NEO1 couplers and the Resqtec STD couplers are described; follow the instructions of your current couplers only.
NEUTRAL
RIGHTLEFT

USER MANUAL CUTTER Q1
RESQTEC Manual Q1 CUTTER (DM068K06)
4.5. QUICK ACTION COUPLERS
The standard product is equipped with NEO1 quick action automatic by-pass couplers. This makes it possible to connect and disconnect both
pressureandreturninonesimplemotion.Italsoallowsyoutoconnectanddisconnectunderfullpumpfreeowpressure.Ifyourproductis
supplied with STD connectors, the connectors for pressure and return are separated. Make sure the pump is switched to neutral when
connectingordisconnectingtheseSTDconnectors.Ifyourproductismodiedonyourrequestwithothercouplers,pleasealsorefertothat
coupler supplier’s manual for proper additional instruction.
BEFORE USAGE, MAKE SURE TO CHECK THE FOLLOWING:
4.6. CONNECTING THE RESQTEC NEO1 COUPLER
11
1
2
3
• Make sure connectors (and pins) are clean to ensure proper operation.
• Pull both couplers to check whether the couplers are properly connected.
• If couplers do not have auto lock mechanism on the product, rotate the collar of female coupler to lock and prevent accidental release.
• Unroll hose reels to their full extend. Make sure that no pressure is applied before unrolling.
Make sure the dust caps are removed from both the couplers (male & female):
a. Female dust cap releases when female coupler is released (rotate and pull back).
b. Male dust cap releases by simply pulling it.
Align the NEO1 female coupler located on the hose with the NEO1 male coupler
located on the product.
Pushtoconnectinoneswiftmotion(ifdifculttoconnectrefertochapter4.10for
pressure release).

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4.7. DISCONNECTING THE RESQTEC NEO1 COUPLER
1
2
3
Rotate the NEO1 female coupler unlock ring in the direction of the arrow and pull backwards.
Make sure the control handle of the product is not engaged when
disconnecting (neutral position).
The NEO1 female coupler on the hose ejects automatically.
Afewdropsofuiddischargeisnormal.
Make sure the dust caps are placed back on both couplers (male & female).

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4.8. CONNECTING THE RESQTEC STD COUPLER
4.9. DISCONNECTING THE RESQTEC STD COUPLER
1
2
3
1
2
Check whether the pump relief valve is in its neutral/release pressure relief position (with exception of NEO1).
NEVER TRY TO CONNECT THE COUPLERS IF THE PUMP IS SWITCHED TO OPERATION.
Remove the dust caps from the couplers.
AligntheSTDcouplerandpushthemaleandfemalepartrmlyintoeachother.
Rotate the collar on the STD coupler until the cutout on the collar is in front of the ball.
Then push the collar towards the female connector.
The male connector will be ejected automatically.
Place the dust caps on both couplers.

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4.10. USING THE PRESSURE RELEASE
 Insomesituations,pressuremaybuild-upintheproduct,makingitdifculttoconnect.Thispressurecaneasilybe
released.
For STD couplers a separate pressure release tool is available, contact your distributor/supplier for details.
Take the NEO1 male dust cap and turn it around. The opposite side of the dust cap contains
the pressure release activator. Align the backside of the NEO1 male dust cap with the NEO1
male coupler.
Push the pressure release activator pin, located on the backside of the NEO1 male dust cap,
onto the NEO1 male coupler which contains the pressure release valve.
NOTE THAT A SLIGHT AMOUNT OF HYDRAULIC FLUID WILL EJECT AT
THIS POINT!
MAKE SURE TO WEAR PROTECTIVE CLOTHING.
1
2

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4.11. OPERATING THE PRODUCT
Connect a hydraulic hose to
the product and power unit.
Start the hydraulic power unit
(and open the valve).
Rotate the control handle
leftwards to open the blades.
Keep the handle leftwards.
Rotate the control handle
rightwards to close the blades.
Keep the handle rightwards.
1
2
3
4
See chapter 4.6 and/or 4.8.
Please refer to the power unit’s user manual for additional information.

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4.12. ADJUSTING THE BLADES’ ANGLE
Manually push the blades in the desired angle.
Make sure the blades are not pressurized in the most open position.
1

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5. SPECIFICATIONS
5.1. TECHNICAL SPECIFICATIONS
5.1.1 SI-SYSTEM DATA
5.1.2 IMPERIAL SYSTEM DATA
Q1 CUTTER NEO1-COUPLER STD-COUPLER
Nominal pressure 350 bar
Hose safety factor 8:1 (2,800 bar)
Dimensionscutterheadexcl.exiblecover(LxWxH) 339 x 59 x 178 mm
Dimensions control unit (L x W x H) 225 x 104 x 232 mm
Operational weight (cutter head + remote control) 7.7 kg (4.6 kg + 3.1 kg) 7.6 kg (4.6 kg + 3.0 kg)
Max. cutting opening 60 mm
Reach 73 mm
Max. cutting force 208 kN / 21.2 tons
Max. spreading opening 83 mm
Max. spreading force 40.6 kN / 4.1 tons
Cutting head Rotatable 180 degrees
EN 13204 AC60-B-7.7
EN 13204 cutting capability 1C 2D 3C 4- 5- (B-class)
NFPA 1936 cutting capability A4 B4 C3 D3 E3
Q1 CUTTER NEO1-COUPLER STD-COUPLER
Nominal pressure 5,075 PSI
Hose safety factor 8:1 (40,600 PSI)
Dimensionscutterheadexcl.exiblecover(LxWxH) 13 3/8’’ x 2 3/8’’ x 7’’
Dimensions control unit (L x W x H) 8 7/8’’ x 4 1/8’’ x 9 1/8’’
Operational weight (cutter head + remote control) 17.0 lbs (10.1 lbs + 6.9 lbs) 16.8 lbs (10.1 lbs + 6.7 lbs)
Max. cutting opening 2 1/4’’
Reach 2 7/8’’
Max. cutting force 208 kN / 46,760 lbs
Max. spreading opening 3 1/4’’
Max. spreading force 40.6 kN / 9,127 lbs
Cutting head Rotatable 180 degrees
EN 13204 AC60-B-7.7
EN 13204 cutting capability 1C 2D 3C 4- 5- (B-class)
NFPA 1936 cutting capability A4 B4 C3 D3 E3

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5.1.3. CUTTING CAPABILITIES
ResqteccuttingtoolsaredesignedandmanufacturedinaccordancewithEN-andNFPA-certicationsand
 classications.ThefollowingtablesrepresenttheEN-andNFPA-classicationsystem:
Categorizing according to EN13204 – SI-system
Categorizing according to NFPA1936 – Imperial system
CATEGORY
LETTER
ROUND HOT
ROLLED BAR FLAT SHEET METAL TUBE SQUARE HOLLOW TUBE
RECTANGULAR
HOLLOW TUBE
mm mm mm mm mm
A Ø 14 30 x 5 Ø 21.3 x 2.3
B Ø 16 40 x 5 Ø 26.4 x 2.3
C Ø 18 50 x 5 Ø 33.7 x 2.6 35 x 4
D Ø 20 60 x 5 Ø 42.6 x 2.6 40 x 4 50 x 25 x 2.5
E Ø 22 80 x 8 Ø 48.3 x 2.9 45 x 4 50 x 30 x 3.0
F Ø 24 80 x 10 Ø 60.3 x 2.9 50 x 4 60 x 40 x 3.0
G Ø 26 100 x 10 Ø 76.1 x 3.2 55 x 4 80 x 40 x 3.0
H Ø 28 110 x 10 Ø 76.1 x 4.0 60 x 4 80 x 40 x 4.0
I Ø 32 120 x 10 88.9 x 4.0 60 x 5 80 x 40 x 5.0
J Ø 36 130 x 10 88.9 x 5.0 70 x 4 100 x 50 x 4.0
K Ø 40 140 x 10 101.6 x 4.0 70 x 5 100 x 50 x 5.0
CATEGORY
LETTER
ROUND HOT
ROLLED BAR FLAT SHEET METAL TUBE SQUARE HOLLOW TUBE ANGLE IRON
Inch Inch Inch Inch inch
1 Ø 3/8 1/4 x 1/2 3/8 0.68 x 0.09 1/2 x 0.06 1/2 x 1/8
2 Ø 1/2 1/4 x 1 3/4 1.05 x 0.11 1 3/4 x 0.06 1 x 1/8
3 Ø 5/8 1/4 x 2 1 1.32 x 0.13 1 x 0.08 1 1/4 x 3/16
4 Ø 3/4 1/4 x 3 1 1/4 1.66 x 0.14 1 1/4 x 0.12 1 1/2 x 3/16
5 Ø 7/8 1/4 x 4 1 1/2 1.90 x 0.15 1 1/2 x 0.12 1 1/2 x 1/4
6 Ø 1 3/8 x 3 2 2.38 x 0.15 1 3/4 x 0.12 1 3/4 x 1/4
7 Ø 1 1/4 3/8 x 4 2 1/2 2.88 x 0.20 2 x 0.15 1 1/2 x 3/8
8 Ø 1 1/2 3/8 x 5 3 3.50 x 0.22 2 1/2 x 0.19 2 x 3/8
9 Ø 1 3/4 3/8 x 6 3 1/2 4.00 x 0.23 3 x 0.19 2 1/2 x 3/8

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5.2. TECHNICAL DRAWINGS
The technical drawings in this chapter only present actual product dimensions. Coupler dimensions are excluded from
these drawings.
5.2.1 SI-SYSTEM DATA
5.2.2 IMPERIAL SYSTEM DATA

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6. MAINTENANCE & STORAGE
Generally speaking it is most important is to keep your equipment clean. Clean equipment will not wear down as fast;
hence a longer service life can be achieved.
WEAR PERSONAL PROTECTION EQUIPMENT DURING MAINTENANCE. ENSURE THAT THE USED HYDRAULIC OIL IS
COLLECTED AND DISPOSED OF IN A RESPONSIBLE MANNER.
6.1. MAINTENANCE AFTER USE
ACTIE TOELICHTING EXTRA INFORMATIE
1. Check the product and hoses for any
damage.
• Visually check for damage.
• Check the unit for excessive oil leakage.
• Check the blades for excessive wear.
If structural damage to the product
is discovered, contact your Resqtec
distributor/supplier.
2. Check dead-man’s handle. • Check whether it automatically returns
to its neutral position after the handle is
turned and released.
If the dead-man’s handle is not
functioning properly, contact your
Resqtec distributor/supplier.
3. Clean and dry the product before storage.
• Preferably use dry, clean paper cloth.
• Mild soapy water can be used if
necessary.
Do NOT use any oil.
Dry thoroughly after using water.
4. Clean and dry hoses used before storage.
• Preferably use dry, clean paper cloth.
• Mild soapy water can be used if
necessary.
Do NOT use any oil.
Dry thoroughly after using water.
5. Check the couplers and dust caps for dirt.
Clean if necessary. • Use dry, paper cloth. Do NOT use any oil.

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6. Check coupler functioning after cleaning.
Placethedustcapswhennished.
• Connect and disconnect the coupler at
least 3 times. If the coupler is not functioning
properly, contact your Resqtec
distributor/supplier.
7.
After heavy use, CRC SP 400 can be used
to ensure the blades are protected against
corrosion.
• Only apply on the blades and protection
plates.
• Spray and clean with dry paper cloth.
• Clean any other parts that may have
attracted some coating in the process.
Read instructions carefully before
using CRC SP 400.
ATTENTION! IF YOU DECIDE THE BLADES AND PROTECTION PLATES NEED TO BE COATED FOR ANTI-CORROSION
PURPOSES, ONLY USE CRC SP 400. OTHER PRODUCTS ARE KNOWN TO HAVE NEGATIVE EFFECTS ON THE LUBRICANT
USED IN YOUR EQUIPMENT. OTHER PRODUCTS ALSO DO NOT HAVE THE HIGH PROTECTION GRADE THAT CRC SP 400
PROVIDES.