REED UPC616A User manual

1
REED MANUFACTURING COMPANY
1425 West Eighth St. Erie, PA 16502 USA Phone: [phone] or 814-452-3691 Fax: [phone] or 814-455-1697
www.reedmfgco.com
U.S. Patent No. 4,682,919
OPERATOR’S MANUAL
GUIDE DE L’UTILISATEUR
UPC 616A
UPC 636A
UPC 648A
708-57512
PNEUMATIC / PNEUMATIQUE
Brevet américain N°4,682,919

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I . SAFETY INSTRUCTIONS & WARNING
A. Always Comply With:
1. General Industry Safety & Health Regulations, Part
1910, OSHA 2206. Available from: Sup’t of Docu-
ments, Government Printing Office, Washington, DC
20402.
2. ANSI Specification Nos. B186.1, B7.1 Available from:
American National Standards Institute, Inc., 1430
Broadway, New York, NY 10018.
3. State and Local Regulations.
B. Abbreviated Form of Above Regulations:
These regulations are not all inclusive—study and
comply with all above regulations.
1. Check Cutter Speed Before Mounting Cutter.
2. Use Tachometer
Actual speed must not exceed rated speed.
3. Perform Speed Checks When:
a. A tool is issued for use.
b. After all tool repairs.
4. Use Tools Only For Intended Purpose
Refer to Product Catalog.
5. Test & Operate Tools at 90 PSIG Maximum
Only exception is if tool is marked otherwise.
6. Use Recommended Air Line Equipment
This includes air line filters, regulators, and lubricators.
7. Stop Immediately If:
a. Unusual sound is heard, or...
b. Unusual vibration is experienced (Refer to Section
III to check if proper assembly was followed).
8. Check Speed Rating Of Blade
Must equal or exceed speed rating of air motor.
9. Mount Blade According To Regulations
Refer to manufacturer’s instructions regarding spindles,
lock nuts, spacers, keys, flanges, etc. (Sec. IIIA,
Items 4 and 6).
10. Mount Proper Blade Guard
a. Refer to Sec. IIIA, Items 3 and 7 for proper and
secure mounting.
— TABLE OF CONTENTS —
l. SAFETY INSTRUCTIONS & WARNING 2
ll. DESCRIPTION/CAPACITIES 2, 3
lll. ASSEMBLY 3, 4, 5
lV. OPERATION 5, 6
V. MAINTENANCE 6
Vl. REPLACEMENT PARTS LIST 6, 7
b. Sample Warning Label:
WARNING
HIGH SPEED ROTATING BLADES
PERSONAL INJURY CAN OCCUR IF HANDS ARE NOT
KEPT CLEAR OF BLADES. ALWAYS WEAR PROPER EYE
AND EAR PROTECTION. DO NOT OPERATE THIS UNIT
WITHOUT THE BLADE GUARD IN PLACE.
DO NOT USE THIS CUTTER ON AC PIPE. FREE AS-
BESTOS FIBERS ARE HAZARDOUS TO YOUR HEALTH.
DO NOT USE THIS CUTTER ON FRP(GRP) PIPE. FREE
FIBERGLASS FIBERS MAY BE HAZARDOUS TO YOUR
HEALTH.
REED MFG. CO. ERIE, PA. U.S.A.
11. Inspect Blade
a. Refer to aforementioned regulations. (Sec. I, Item A)
b. Discard if chipped, cracked or otherwise damaged.
12. Always Wear Protective Equipment When Tool
is in Use
a. Refer to aforementioned regulations (Sec. I, Item A)
concerning goggles, face shields, and other
protective clothing.
b. Appropriate hearing protection which reduces noise
to acceptable levels must be worn.
13. Employ a Safety Program
Refer to ANSI and OSHA specifications for inspection
and maintenance procedures.
WARNING: Failure to comply with all safety
regulations may result in serious injury.
I I . DESCRIPTION
A. Pipe Cutter Model: UPC 616A, 636A and 648A
B. Motor Specifications:
Horsepower = 1.7 H.P.
Maximum R.P.M. = 3675
Air Consumption = 50 SCFM
Pressure = 90 P.S.I. Maximum
Shut -Off =
3
⁄4" Ball valve
Air Supply Fittings =
3
⁄4" Dixon “Air King” Coupling

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FIG.1
Blade Guard Mtg. Screws
Blade
Guard Exhaust
Collar
Motor Clamp Screws
Rear Set
Sc rews
9/16"
➤
➤
III. ASSEMBLY
A. Blade Installation
1. Select a Blade from the Chart Below
2. Install Blades
a. Standard Arbor - Install the blade on the
5
⁄8diameter
arbor shoulder (Fig. 2). Install the flange with the
relieved side toward the blade and screw on the
locknut. While holding a wrench (supplied) on the
7
⁄8arbor flats, tighten the arbor locknut. The blade
must seat fully on the arbor shoulder and flush
against the face of the arbor.
b. Long Arbor - (for cutting & beveling PVC)
Install the bevel cutter (small edge toward motor) or
the arbor spacer (for cutting only) over the key on
the arbor. Install the blade on the
5
⁄8diameter arbor
shoulder (Fig. 3). Install the flange with the
relieved side toward the blade and screw on the
locknut. While holding a wrench (supplied) on the
7
⁄8arbor flats, tighten the arbor locknut. The blade
must seat fully on the arbor shoulder and flush
against the bevel cutter or arbor spacer.
CAUTION: Air Motor rotates COUNTER-CLOCKWISE as
viewed from the arbor end. Blades stamped with rotation
arrow must be installed so they rotate counter-clockwise.
B. Installing Bevel Cutters (Fig. 1) Optional
1. Check motor tightness by tightening motor clamp
screws (2) on the underside of unit. (Fig. 1)
C. Pipe Cutting Range:
UPC616A - 6" thru 16" Nominal Pipe
UPC636A - 6" thru 36" Nominal Pipe
UPC648A - 6" thru 48" Nominal Pipe
D. Beveling:
Bevel determined by Bevel Cutter used. Available by
special order.
E. Maximum Cutting Depth
4" Blade =
23
⁄32"
6" Blade = 1
23
⁄32"
F. Standard Equipment
Power Cutter with 1.7 H.P. Motor
Chain/turnbuckle assembly
Connecting Frames & Chain to cut up to 36"
(UPC636) diameter
Connecting Frames & Chain to cut up to 48"
(UPC648) diameter
Filter, regulator & lubricator with stand. (Sec. III, Part F.)
3 gallon carry along water tank (UPC616 only)
Stainless steel water tank (7 gallon) with cart
(UPC636 & UPC648)
Carrying case
Air motor oil
Grease gun
Hex Key wrench set
Open end wrenches
Wedges
G. Optional Accessories/Blades*
Diamond for Cast Iron, Ductile Iron, Clay Pipe,
Pit Cast & Concrete
Tungsten Carbide Grit for PVC Pipe
Bevel Cutter for PVC (Available by special order;
minimum order applies.)
*See blade section chart at right.
H . Auxiliary Equipment Required:
Air compressor capable of sustaining 50 SCFM @90
psi. Hoses equipped with compatible fittings. If fittings
other than those supplied with the motor are used, they
should be a full bore type to maximize motor speed.
PHOTO #1
Pipe Material Catalog Item Catalog Item
No. Code No. Code
Cast Iron, Pit Cast, UPDIA4C 97528 UPDIA6C 97524
Ductile Iron, Clay,
Concrete
PVC UPCARB4 97510 UPCARB6 97514
PE
Call Reed for blade recommendation.
BLADE SELECTION CHART*
UPC 616A, 636A and 648A (PNEUMATIC)
4" BLADES
cut up to 23⁄32" (18.3 mm)
wall thickness
6" BLADES
cut up to 123⁄32" (43.7 mm)
wall thickness
6"
(150 mm) Pipe
8" - 48"
(200 -1300 mm) Pipe
*For better performance, Reed recommends 6" blade for pipe diameter 8" and over.

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2. Rotate exhaust collar until ports are in downward
position. Position rear set screws (2) to lightly touch the
exhaust collar. Tightening the rear set screws will
damage the motor and warp the motor bracket.
3. Remove blade guard, by loosening 2 screws at top of
guard (Fig.1)
Note: The pneumatic UPC is equipped with a short
arbor as standard for cutting only. If a bevel cutter is
ordered for PVC, it is necessary to order a longer arbor
assembly (arbor-p/n 97561, arbor spacer, key, flange
and locknut)
4. Remove the locknut, flange and arbor spacer (if so
equipped) from the arbor.
Note: For the long arbor assemblies, the key is an
essential part on all cutting and beveling assemblies. Be
sure not to misplace the key.
WARNING:
Do not use the unit without the blade guard.
3. Re-install blade guard and tighten mounting screws.
FIG. 3
FIG. 2
Arbor
Blade
Flange
Locknut Flange
Arbor
K e y
Arbor
Spac e r
Blade
Locknut Bevel Cutter
when used
PHOTO #2
C. Select Chain and Connecting Frames to match
outside Diameter of Pipe.
Note: UPC616 uses Motor Frame and 19 Link Chain/
turnbuckle Assembly.
D. Assembly of Unit on Pipe
1. Loosen motor bracket locking knob. (Fig. 4)
2. Retract motor bracket to uppermost position, by turning
feed knob counter clockwise. (Fig. 4)
3. Connect 13 link chain and turnbuckle assembly to
motor unit with release pin. Extend turnbuckle to
outermost position. (Fig. 5)
4. Connect chain hook w/release pin to other side of
motor unit. Assemble hook in upward position.
5. Place the unit on the pipe being sure to firmly hold the
motor unit while wrapping the chain around to connect
to the hook on the motor frame (Photo #2). Tighten
turnbuckle so unit is snug but can be rotated (Photo #2).
Cutter should always be mounted on the section of pipe
not being removed.
FIG. 4
6. If cutting pipe where connecting frames and 11 link
chains are needed, (UPC636 & UPC648) pre-assemble
chain hooks to the aluminum connecting frames, with
the chain hooks in the downward position. Return to
Step 5, being sure to space the connecting frames
equi-distant to the motor unit. (Fig. 5)
6 — 12 IN. 1 1 — —
14 — 26 IN. 1 1 1 1
28 — 36 IN. 1 1 2 2
40 — 48 IN. 1 1 3 3
11 LINK CHAIN
ASSEMBLY
13 LINK CHAIN ASSEMBLY
WITH TURNBUCKLE
MOTOR FRAME
NOM I NAL
PIPE
DIAMETER
CONNECTING FRAME
Motor Bracket
Locking Knob
Feed Knob
Blade Guard
Locking Knob

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IV. OPERATION
A. Position the Cutting Blade
1. Loosen blade guard locking knob until swing guard
rests on pipe.
2. Turn cutter feed knob clockwise. (Fig.2) Lower motor
and cutter close to, but not touching the pipe. Motor
bracket locking knob should be tight, yet allow
the bracket to slide.
B. Pressurize Water Tank by following instructions
provided with tank
Open valve on tank.
C. Turn Motor On
After ensuring air line is clear of dirt and debris, connect
air hose to motor. Open ball valve on motor.
WARNING: Blade is now rotating, keep hands clear.
D. Slowly feed the blade into the pipe.
Note: Fast feeding can result in tracking off.
1. Note position of depth gage pointer (divided in tenths
of inches with MM references). (Photo #3)
2.* Knowing the thickness of pipe to be cut, turn the feed
knob clockwise, (Fig. 2) until the pointer indicates
the desired depth of cutter. Allow at least
1
⁄4" of blade
beyond depth of cut.
*Exception to this would be if the bevel cutter was being
used for plastic, then the cutter would be engaged until
the bevel cutter began cutting. At this point the depth
gage pointer could be used to determine amount of
bevel. Full engagement produces a
15
⁄16" bevel. (Fig. 4)
FIG. 6
3. Tighten motor bracket locking knob. (Fig. 2)
4. Tighten blade guard locking knob approximately
1
⁄8"
from pipe. (Fig. 2)
5. Rotate unit in direction of arrow on top of motor bracket.
6. Space wedges every 9-12 inches.
7. The unit will cut under water, however, if it is stalled,
rotate it back up through its cut and exhaust the water
before cutting again.
FIG. 5
E. Align Cutter
Rotate unit around pipe (one
revolution). To check tracking
accuracy, mark the pipe at one of
the motor unit rollers, rotate the
unit and note off/on track condition. By tapping the
chain and/or connecting frames, the unit can be aligned.
F. Connect Air Supply
Unit is supplied with Street Ell, Ball valve and Dixon
coupling, however, any combination of piping to the unit
can be used as long as all fittings are full flow to ensure
maximum motor RPM. Always connect to warm air side
of compressor if so equipped. This will provide best
tool performance.
G. Adjust Filter, Regulator, Lubricator
Note: It is imperative the filter, regulator, lubricator be
employed when running the UPC Pneumatic. The air
should be clean, dry, and lubricated to maximize motor
life and performance.
1. Before pressurizing, fill the oiler with the oil provided, by
removing the large black cap on the top. (Do not exceed
the maximum fill line) Replace cap.
2. Set air pressure to 90 PSI maximum. Loosen wing-nut
on bottom of regulator, and turn large knob clockwise
until pressure is attained.
3. Turn the small set screw to set the oil drip. The oiler
should be set of 5-6 drops per minute.
H . Fill and attach water tank (not required for
cutting plastic pipe) to blade guard
Water is used to help cool the diamond blades when
cutting cast iron, ductile iron and clay pipe. In cold
temperatures, low-level heat may be applied to the
water tank, or a non-toxic, environmentally safe, anti-
freeze may be added to the water.
➤
Connecting Frame
Motor Unit
Release Pin
11 Link
Chain
13 Link
Chain
Chain Hook (Down)
Chain Hook (Up)
(36 - 48" Size Shown)
Cut-off
Blade
Bevel
Cutt er
15/16" Max. Bevel Width
➤
➤
➤
➤
2 3/4 Rev.
1 Rev. 11/32
Pipe Wall
➤
UPC616 Shown

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8. When beveling plastic pipe, overlap the start/finish point
of cut to ensure a complete bevel.
9. If the blade is pinched in the cut:
a. Disconnect air supply line from unit.
b. Open ball valve to ensure complete bleed off through
motor.
c. Remove blade guard.
d. Remove locknut, flange from arbor.
e. Disconnect chain.
f. Pull motor unit out of blade.
g. Remove blade from pipe by lifting the pipe. Inspect
the blade for damage.
10. If the motor will not be used again in the same day,
open the ball valve, pour about a teaspoon of air motor
oil into the air inlet port and close the ball valve.
PARTS LIST
PHOTO #3
1 2
VIEW AT “A”
3,4,5
14,15
1 3
1 7
18,32
1 9
23,24,25,
26,27
3 5
2
3 4
1 6 3 3
1
67
3 0
2 8
2 9
3 0
3 1
3 6
“A”
V. MAINTENANCE
A. Motor
1. Lubrication: Grease the planetary gears after each
days use with the gear grease and grease gun pro-
vided. (Dotco Grease No. 45-0983 is recommended).
A 1/4" hole at the front on the motor exhaust collar
reveals a grease fitting. The fitting should be facing up
when turning the motor unit upside down. Ref. Service
Bulletin UPC 636-4. The motor should also be oiled
before and after each days use (Sec. IV, D. Item 10).
2. Service: Refer to the service notice on underside of
carrying case lid.
Note: In the event of experiencing motor problems
(i.e. - leakage, loss of power, etc.) Do not
disassemble the motor. This will void the
motor warranty. Send motor back to Reed
Manufacturing for service.
B. Cover Air Port with Cover Coupling When Unit
is not in Use
C. Dress (Sharpen) Diamond Blades
1. See Service Bulletin #UPC 636-5
D. Clean Carbide Grit Blade if it becomes loaded
1. Use wire brush or appropriate solvent.
2. Direction of blade may be reversed for longer life.
E. Sharpen PE Blades/Bevel cutter
Should be performed by a professional tool grinding
service.
F. Occasionally lubricate the release pins, chain
links, main frame screw, roller pins and
turnbuckle assembly with a water displacing
lubricant (WD-40 or equivalent)
®
WD-40 is a registered trademark of the WD-40 Company.

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UP C61 6A UP C63 6A UP C64 8 A
P/N DESCRIPTION QTY CAT NO Q T Y CAT NO Q T Y CAT NO
1 MOTOR FRAME ASSEMBLY* 1 97067 1 97067 1 97067
2 ROLLERS, MOTOR FRAME, SET 4 97541 4 97541 4 97541
3 ROLLER PIN 2 97542 2 97542 2 97542
4 LOCKNUTS, ROLLER PIN 4 97543 4 97543 4 97543
5 SET SCREWS, ROLLER PIN 4 97544 4 97544 4 97544
6 RELEASE PIN 2 94477 6 97545 8 97545
7 CHAIN HOOK 1 97546 5 97546 7 97546
8 FEED SCREW 1 97547 1 97547 1 97547
9 BUSHING, FEED SCREW 1 97548 1 97548 1 97548
10 SET SCREW, COLLAR 2 40083 2 40083 2 40083
11 COLLAR 1 93140 1 93140 1 93140
12 KNOB, FEED 1 97551 1 97551 1 97551
13 KNOB, MOTOR LOCK 1 97552 1 97552 1 97552
14 WASHER, NYLON 1 97553 1 97553 1 97553
15 INDICATOR 1 97554 1 97554 1 97554
16 MOTOR BRKT. ASSEMBLY 1 97555 1 97555 1 97555
17 SCREWS, BLADE GUARD 2 30004 2 30004 2 30004
18 BLADE GUARD ASSEMBLY 1 97559 1 97559 1 97559
19 MOTOR, AIR 1.7 H.P. 1 97560 1 97560 1 97560
20 ARBOR, STD 1 97617 1 97617 1 97617
21 FLANGE 1 97066 1 97066 1 97066
22 LOCKNUT, ARBOR 1 97543 1 97543 1 97543
23 NIPPLE 1/2 1 97564 1 97564 1 97564
24 REDUCING EL. 1/2 X 3/4 1 97565 1 97565 1 97565
25 BALLVALVE 3/4 1 97566 1 97566 1 97566
26 COUPLING 1 97567 1 97567 1 97567
27 END CAP 1 97568 1 97568 1 97568
28 CONNECTING FRAME ASSEMBLY N/A 2 04481 3 04481
29 ROLLERS, CONNECTING FRAME
W/LOCKNUTS SET N/A 4 97570 4 97570
30 CHAIN, 11 LINK ASSEMBLY N/A 2 97572 3 97572
31 CHAIN, 13 LINK ASSEMBLY N/A 1 97573 1 97573
32 CHAIN, 19 LINK ASSEMBLY 1 97576 N/A N/A
33 LABEL, WARNING 1 97574 1 97574 1 97574
34 LABEL, ARROW 1 97575 1 97575 1 97575
35 KNOB & SCREW ASSEMBLY 1 97578 1 97578 1 97578
36 CHAIN/TURNBUCKLE ASSEMBLY 1 97580 1 97579 1 97579
37 WATER TANK 1 40177 1 40159 1 40159
38 WATER SYSTEM HOSE W/FITTINGS 1 97581 1 97581 1 97581
39 HANDLE, ALUM. 12" 1 97582 1 97582 1 97582
40 LUBRICATING OIL-QT. (AIR MOTOR) 1 97583 1 97583 1 97583
41 FILTER-REG-LUBRICATOR W/STAND 1 97584 1 97584 1 97584
42 HEX KEY SET 1 40156 1 40156 1 40156
43 CARRYING CASE 1 40384 1 97586 1 97586
44 GREASE GUN 1 97587 1 97587 1 97587
45 GREASE TUBE 1 97588 1 97588 1 97588
46 WEDGES, BOX #8010 1 97589 1 97589 1 97589
47 WRENCH, 3/4 X 7/8 2 97590 2 97590 2 97590
48* DRESSING STICK (DIAMOND BLADE) 97595 97595 97595
49* ARBOR, LONG (USE W/BEVEL) 97561 97561 97561
50* ARBOR KEY 97070 97070 97070
51* ARBOR SPACER 97550 97550 97550
SHADED AREA - NOT SHOWN
* NOT STANDARD

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CAUTION: Safety reminders for a professional approach to tool selection and use.
•Proper maintenance of tools is critical to personal safety;
worn tools should be repaired or replaced as required.
•Select the correct tool and tool size for the job. Never
modify a tool to exceed its intended capacity.
•We recommend the Hand Tools Institute booklets for
additional safety tips. Booklets are available from Reed
or the Hand Tools Institute at ww3.hti.org.
Reed Lifetime Warranty
Reed Hand Tools are for the professional trade and are warranted
against all failure due to defects in workmanship and materials for
the normal life of the tool.
FAILURES DUE TO MISUSE, ABUSE, OR NORMAL WEAR
AND TEAR ARE NOT COVERED BY THIS WARRANTY.
Power units for Universal Pipe Cutters and threading power drives
are warranted for a period of one year from date purchased.
NO PARTY IS AUTHORIZED TO EXTEND ANY OTHER WAR-
RANTY. NO WARRANTY FOR MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE SHALL APPLY.
No warranty claims will be allowed unless the product in question
is received freight prepaid at the Reed factory. All warranty claims
are limited to repair or replacement, at the option of the company,
at no charge to the customer. REED IS NOT LIABLE FOR ANY
DAMAGE OF ANY SORT, INCLUDING INCIDENTAL AND CON-
SEQUENTIAL DAMAGES. Some states do not allow the exclu-
sion or limitation of incidental or consequential damages, so the
above exclusion may not apply.
This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.