Richter SAFERUN CMS-S User manual

Installation and Operating Manual
(Translation of the original instructions)
Pump monitoring SAFERUN®
(Temperature sensor)
Edition 08/2015
Read the instructions prior to performing any task! Revision 1.1
Keep for future reference. 9230-072-en

SAFERUN®
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SAFERUN®
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List of Contents
1Explanation of the symbols.................................................................................. 4
1.1 Pictograms used .............................................................................................................4
1.2 Structure of warning.......................................................................................................5
1.3 Limitation of Liability......................................................................................................7
1.4 Copyright ........................................................................................................................7
1.5 Product Information.......................................................................................................7
1.6 Richter Service................................................................................................................7
2Safety .................................................................................................................. 9
2.1 Notes on safety.............................................................................................................10
2.2 Specific hazards ............................................................................................................11
2.3 Foreseeable misuse......................................................................................................12
2.4 Operator responsibility ................................................................................................12
2.5 Personnel requirements...............................................................................................13
2.5.1 Qualification of personnel................................................................................13
2.5.2 Unauthorized....................................................................................................14
2.5.3 Instruction ........................................................................................................15
2.6 Personal protective equipment....................................................................................15
3Can SAFERUN®CMS-S..........................................................................................16
3.1 Sensor...........................................................................................................................16
3.2 Type plate can SAFERUN®CMS-S..................................................................................17
4Layout and function............................................................................................18
4.1 Functional description..................................................................................................18
5Wiring diagram...................................................................................................19
5.1 Protective cap can unit SAFERUN®CMS-S ....................................................................19
5.2 Pin assignment can unit SAFERUN®CMS-S...................................................................19
5.3 Sensor cable for can unit SAFERUN®CMS-S .................................................................20
5.4 Temperature Transmitter.............................................................................................20
5.5 Cleaning ........................................................................................................................21
5.6 Maintenance.................................................................................................................21
5.7 Repairs..........................................................................................................................21
5.8 Ban on conversions ......................................................................................................21
5.9 Spare parts....................................................................................................................21
5.10 Environmental notes ....................................................................................................21
6Dismantling, storage and disposal.......................................................................22
6.1 Notes on safety.............................................................................................................22
6.2 Qualification of personnel............................................................................................23
6.3 Dismantling...................................................................................................................23
6.4 Storage .........................................................................................................................23
6.5 Returning the can unit SAFERUN® CMS-S ....................................................................23
6.6 Disposal ........................................................................................................................23
7Appendix............................................................................................................24
7.1 Technical data...............................................................................................................24

Explanation of the symbols
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1Explanation of the symbols
1.1 Pictograms used
The warnings used in this manual are additionally provided
with pictograms to make the nature of possible threat
significantly.
The following pictograms are used:
Symbol Meaning
General warning
Electrical hazard
Special hazards by use in explosion-proof
area
Risk of pollution
General information and useful advice for
handling
Special considerations when using the
device in explosion-proof area
Special considerations when using the
device

Explanation of the symbols
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1.2 Structure of warning
In the present operating instructions the following
warnings are used:
DANGER
Danger to life!
Consequences of neglect ...
►Avoidance 1
►…
A warning of this danger level indicates an imminent
hazardous situation. If the impending dangerous situation
is not avoided it will result in death or serious injury.
Follow the instructions in this warning to avoid the risk of
death or serious injury of persons.
WARNING
Risk of injury!
Consequences of neglect ...
►Avoidance 1
►…
A warning of this danger level signifies a possible danger-
ous situation. If the dangerous situation is not avoided, this
could result in death or serious injury.
Follow the instructions in this warning to avoid the
potential risk of death or serious injury of persons.

Explanation of the symbols
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CAUTION
Personal injury due to ...
Consequences of neglect ...
►Avoidance 1
►…
A warning of this danger level signifies a possible danger-
ous situation. If the dangerous situation is not avoided, this
may result in minor or moderate injuries.
Follow the instructions in this warning to avoid personal
injury.
CAUTION
by ...
Consequences material damage if ignored ...
►Avoidance 1
►…
A warning of this danger level signifies a possible property
damage. If the situation is not avoided, may result in
property damage.
Follow the instructions in this warning to avoid material
damage.
NOTE
Note text…
A note indicates additional information that is important
for further processing, or facilitate the operation described.

Explanation of the symbols
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1.3 Limitation of Liability
The manufacturer assumes no liability for damage and
malfunctions caused by:
Failure to follow these operating instructions,
improper use,
Use of untreated or insufficiently trained staff,
faulty connections,
Failure to use original spare parts and accessories,
technical changes and improvements, if they are not
coordinated with the producer,
Failure to implement the prescribed maintenance
work.
1.4 Copyright
This documentation is protected by copyright.
All rights, including those of photomechanical reproduc-
tion, the duplication and distribution via special processes
(eg data processing, data carriers, data networks), even
partially, as well as substantive and technical changes.
1.5 Product Information
Richter Chemie-Technik GmbH
Otto-Schott-Str. 2
D-47906 Kempen
Telephone : [phone]
Fax: [phone]
E-Mail: richter-[email protected]
Internet: http://www.richter-ct.com
1.6 Richter Service
For technical questions about the device, we ask you to
contact directly with the manufacturer. (Address see
section 1.5).
Please keep in this case the following information ready:

Explanation of the symbols
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Commission number (XX-XXXXXX-XX-XX)
The required disclosures are on the pump nameplate.

Safety
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2Safety
This chapter provides important information on all safety
aspects for optimal protection of personnel as well as safe
and trouble-free operation.
In addition to the specified in this chapter, basic safety
precautions and instructions to special risks which are
relevant for the safe handling of safety instructions are
given in each action chapter.
Any hazards which could occur during a specific action step
are described of each action step.
DANGER
Risk of death by non-observance of safety
instructions!
Failure to comply with the safety and handling
instructions specified in these operating instructions
dangerous situations can arise.
►Follow all warnings and instructions listed
here.
►When referencing other documents also refer
to the safety instructions contained therein.
Moreover, the country-specific installation standards apply
(eg in Germany VDE regulations) as well as the applicable
safety regulations, operational safety regulations and
accident prevention regulations for the application of the
device.

Safety
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2.1 Notes on safety
The can SAFERUN® CMS-S complies with the general state
of the art and has been designed and manufactured in
compliance with all applicable regulations and guidelines.
For safe handling of the device observe the following safety
principle:
Regularly check the can SAFERUN® CMS-S for visible
damage and defects. A damaged unit must be replaced
immediately.
Installation and/or maintenance have to be carried out only
by authorized personnel.
Before any cleaning, maintenance and repair work secure
the work area.
Adhere to prescribed intervals for recurrent tests inspec-
tions.
Replace worn or defective parts only with original spare
parts.
Use suitable tools only.
After repair work, refit all protective devices and check
electrically and mechanically.
Keep the operating instructions available for the personnel
at all times.

Safety
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2.2 Specific hazards
The can SAFERUN® CMS-S itself is not harmful. Depending
on the location, special safety regulations for occupational
safety and accident prevention regulations for the
application of the device shall apply.
The device meets the requirements set out in Directive
94/9 / EC (ATEX 95) for use in explosion-proof environ-
ment. The examination certificate is annexed.
DANGER
Danger to life from non-compliance with safety
instructions when operating in an explosive
environment!
Failure to comply with the safety and handling
instructions specified in these operating instructions
dangerous situations can arise.
►Follow all warnings and instructions listed
here.
►When referencing other documents also refer
to the safety instructions contained therein.
NOTE
Notes on safety in potentially explosive environments
are identified by this symbol especially.

Safety
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2.3 Foreseeable misuse
The can SAFERUN® CMS-S is not designed as an alternative
to plant-specific measuring equipment and must not be
used as a substitute for safety-relevant measuring or
monitoring systems.
For consequential damages, which might arise as a result of
valuation errors in the system or misinterpretation of the
displayed error messages, the manufacturer accepts no
liability.
2.4 Operator responsibility
As the can SAFERUN® CMS-S is used in the commercial
sector, the operator is subject to the legal obligations for
occupational safety and health.
In addition to the safety instructions in these operating
instructions that apply to the operation of the equipment
safety, accident prevention and environmental protection
rules must be respected.
The operator must:
be aware of the applicable health and safety regulations
and determine in a risk assessment additional hazards that
arise from the special working conditions at the unit. This
must be implemented for the operation of the device in the
form of operating instructions.
meet the necessary requirements for the installation site.
appropriate warning signs at the installation location attach
that point to the dangers in the workspace.
Check for the entire operating time of the device, whether
the operating instructions drawn up by him represents the
current state of the regulations and adjust them if
necessary.
regulate and specify the responsibilities of the personnel
for the installation, operation, maintenance and cleaning.
ensure that all employees who handle the equipment have
read and understood the operating instructions. Further-
more, he must train personnel at regular intervals and
inform you about the existing hazards in the work area.
the safety and danger-conscious work of the staff regularly
checked in accordance with the operating Instructions.
ensure that this installation and operating instructions and
all other applicable rules are the operating and mainte-
nance personnel available.

Safety
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verify and document compliance with the specified
cleaning and maintenance intervals.
provide the staff the necessary protective equipment.
2.5 Personnel requirements
2.5.1 Qualification of personnel
In this manual the following qualifications for different
areas of activity are identified:
Instructed person
was Informed in a briefing by the operator on the
tasks entrusted to it and possible hazards of improper
conduct.
Skilled personnel
is due to its technical training, knowledge and experi-
ence as well as knowledge of pertinent regulations
able to carry out the tasks assigned to him and rec-
ognize possible hazards independently and avoid.
An electrician
can perform due to their technical training, knowledge
and experience and knowledge of the relevant stand-
ards and regulations capable of working on electrical
systems and to detect possible hazards on their own
and to be avoided.The qualified electrician is respon-
sible for the special of use, in which it operates, and
know the relevant standards and regulations.
As personnel only persons authorized, can be expected of
them that they carry out their work reliably. Persons whose
reactivity is influenced, such as by drugs, alcohol or
medicine are not allowed.
Make sure that trainee, personnel to be taught, instructed
or as part of a general education only operate under the
constant supervision of an experienced person on the
machine.

Safety
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DANGER
Fatal if insufficient
qualifying!
Improper handling of and on the machine can result in
significant personal injury and damage.
►All work carried out has to be done only by
qualified personnel.
NOTE
In the selection of personnel observe the applicable age
and occupational regulations!
2.5.2 Unauthorized
WARNING
Threat for and by unauthorized!
Unauthorized persons who do not meet the
requirements described, cannot know the hazards in the
work area.
►Keep unauthorized persons away from the
work area.
►When in doubt speak to persons and send
them off the work area.
►Interrupt work as long as unauthorized persons
staying in the workspace.

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2.5.3 Instruction
Personnel must be instructed by the operator regularly.
NOTE
In order to better track the implementation of the
instructions and log can be acknowledged by the
participants against signature.
2.6 Personal protective equipment
When working on the device by the operator prescribed for
the place where the equipment protective clothing must be
worn by persons.
WARNING
Risk of injury from incorrect or missing
protective equipment!
At work wearing personal protective equipment is
required to minimize the health hazards.
►Always wear the prescribed protective
equipment by the operator while working.
►Immediately replace any worn or defective
protective equipment.
►Follow notices according to personal protective
equipment attached in workspace.

Can SAFERUN® CMS-S
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3Can SAFERUN®CMS-S
Fig. 1
1. Can
2. Support ring with sensor housing
3. Socket for connection to converter SAFERUN®
CMS-T or for the temperature signal (PT1000)
3.1 Sensor
Fig. 2
SAFERUN®-Sensor (integrated in can SAFERUN®CMS-S
)
3
2
1

Can SAFERUN® CMS-S
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3.2 Type plate can SAFERUN®CMS-S
Marking according to ATEX (gas explosion protection):
Shortcut
Meaning
II2 G
Group II; categorie 2G
Ex
Symbol plate
ib
Intrinsic safety for zones 1, 2
IIC
Explosion group
T1 … T6
Temperature classes T1 to T6
Marking according to ATEX (dust explosion protection):
Shortcut
Meaning
II2 D
Group II; categorie 2D
Ex
Symbol plate
ibD 21
Intrinsic safety for Zone 21
T
maximum surface temperature
EC-type examination certificate for can SAFERUN®.CMS-S:
BVS 07 ATEX E 054 X

Safety
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4Layout and function
4.1 Functional description
With the present PT1000 in the can unit SAFERUN® CMS-S
(for further information, see annex), the temperature in
the can can be measured. This can either be done via a
suitable temperature transducer, or with the aid of the
converter SAFERUN® CMS-T.
The coil in the can unit SAFERUN® CMS-S can be used and
analyzed only useful using the converter SAFERUN® CMS-T.

Can SAFERUN® CMS-S
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5Wiring diagram
5.1 Protective cap can unit SAFERUN®CMS-S
Fig. 3
Procedure:
1. Unscrew the cap (1) on the plug of the can
SAFERUN® CMS-S.Pick the protective cap for future
use.
5.2 Pin assignment can unit SAFERUN®CMS-S
Fig. 4
Connectors
Pin-Nr.: Assignment Wire
1 magnetic field sensor + white
2 magnetic field sensor - brown
3 shield Shield and gray wire (on
common insulated ferrules)
4
Temperature sensor
blue
5 black
1

Safety
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5.3 Sensor cable for can unit SAFERUN®CMS-S
Fig. 5
SAFERUN® sensor cable 0.3m or 5m (as a connection
between SAFERUN® CMS-T and SAFERUN® CMS-S) or
connection for the temperature signal (PT1000).
Order-No. for 0.3m: #######
Order-No. for 5m : #######
5.4 Temperature Transmitter
For the PT1000 in the can unit SAFERUN® CMS-S a certified
universal temperature transmitter should be used.
The following table lists some of the approved devices are
listed:
Type EC-Type Examination
Certificate
Manufacturer
KFD2-UT2-
Ex1 Pepperl+Fuchs
KFD2-UT2-
Ex1-1 Pepperl+Fuchs