Ricoh CI5040 Quick start guide

Cover Interposer Tray CI5040
Machine Code: D3GA
Field Service Manual
Ver 1.0
Latest Release: March, 2019
Initial Release: March, 2019
Copyright (c) 2019 Ricoh Co.,Ltd.

Symbols, Abbreviations
This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations
are as follows:
Symbol What it means
Clip ring
Screw
Connector
Clamp
E-ring
Flat Flexible Cable
Timing Belt
SEF Short Edge Feed
LEF Long Edge Feed
K Black
C Cyan
M Magenta
Y Yellow
B/W, BW Black and White
FC Full color
[A] Short Edge Feed (SEF)
[B] Long Edge Feed (LEF)

1
Table of Contents
1. Overview and Configuration ............................................................................................................... 2
Basic Specifications................................................................................................................................ 2
Electrical Component Layout ................................................................................................................. 3
Driving Layout......................................................................................................................................... 5
Rollers..................................................................................................................................................... 7
Paper Paths............................................................................................................................................ 8
2. Replacement and Adjustment ............................................................................................................ 9
Pick-Up Roller, Feed Roller, and Reverse Roller................................................................................... 9
Horizontal Registration Adjustment for Tray ........................................................................................ 12

1.Overview and Configuration
2
1. Overview and Configuration
Basic Specifications
Items Specification Notes
Peripherals on which this cover
interposer tray can be installed
Booklet Finisher SR5120
Finisher SR5110
Multi-Folding Unit FD5020
Type Inserter
Separation Method FRR separation and air assist
Transport Method Roller Transport
Paper Size A5/HLT - 13" (330.2mm) x 19.2"
(487.7mm)
Paper Thickness Standard Paper: 52.3 to 350g/m2
Coated Paper: 105.1 to 350g/m2
If paper thickness is 300.1 to 350g/m2,
the paper brand of SP-C is
designated.
Acceptable Curl Amount H: within±15 mm, R: 40 or more
Paper Capacity 220 sheets (paper pressure: 0.1 mm) x
2 trays
Paper Detection Available
Power Source Direct current+5V
Direct current+24V
Each power sorce is
provided from the main
machine.
Power Consumption 95W or less
Dimensions (W×D×H) 740×730×1,350 mm
Weight 60kg or less

1.Overview and Configuration
3
Electrical Component Layout
No. Name No. Name
1 1st Paper Near End Sensor 2 8 2nd Paper End Sensor
2 1st Lift Motor 9 2nd Paper Width Sensor
3 1st Paper Near End Sensor 1 10 2nd Paper Length Sensor
4 1st Lower Limit Sensor 11 2nd Paper Near End Sensor 2
5 1st Paper Length Sensor 12 2nd Lift Motor
6 1st Paper End Sensor 13 2nd Paper Near End Sensor 1
7 1st Paper Width Sensor 14 2nd Lower Limit Sensor

1.Overview and Configuration
4
No. Name No. Name
1 1st Blower Fan 6 2nd Blower Fan
2 1st Pickup Solenoid 7 2nd Pickup Solenoid
3 1st Upper Limit Sensor 8 2nd Upper Limit Sensor
4 1st Transport Sensor 9 2nd Transport Sensor
5 1st Paper Feed Sensor 10 2nd Paper Feed Sensor

1.Overview and Configuration
5
Driving Layout
No. Name No. Name
1 1st Paper Feed Motor 4 2nd Paper Feed Motor
2 1st Transport Motor 5 2nd Transport Motor
3 1st Vertical Transport Motor 6 2nd Vertical Transport Motor

1.Overview and Configuration
6
No. Name No. Name
1 3rd Vertical Transport Motor 8 Entrance Sensor
2 Horizontal Transport Motor 9 Front Door Open Switch
3 Vertical Transport Cover Switch 10 3rd Vertical Transport Sensor
4 1st Vertical Transport Sensor 11 URB (Double Feed Detect) (option)
5 Double Feed Detect Sensor (Transmitting) (option) 12 Exit Sensor
6 Double Feed Detect Sensor (Receiving) (option) 13 Main Controller Board
7 2nd Vertical Transport Sensor - -

1.Overview and Configuration
7
Rollers
No. Name
1 Pick up roller
2 Feed roller
3 Reverse roller

1.Overview and Configuration
8
Paper Paths
No. Transport Path
1 1st Paper Feed Transport Path
2 2nd Paper Feed Transport Path
3 Relay Transport Path

2.Replacement and Adjustment
9
2. Replacement and Adjustment
Pick-Up Roller, Feed Roller, and Reverse Roller
•Both the 1st paper feed [A] and 2nd paper feed [B] rollers can be replaced with the same
procedure.
1. Remove the paper feed cover [A].
2. Remove the pick-up roller [A] and feed roller [B].

2.Replacement and Adjustment
10
3. Remove the face plate [A].
•When attaching the face plate, make sure that the face plate is set as shown below in the
picture [A].
•Fix the face plate with a screw while holding it by hand and make it level. Do not make the
face plate inclined as shown below in the picture [A].

2.Replacement and Adjustment
11
4. Remove the reverse roller [A].

2.Replacement and Adjustment
12
Horizontal Registration Adjustment for Tray
1. With the screws [A] at the rear of the tray, adjust the registration.
To shift the tray to the front side, turn the screws clockwise.
To shift the tray to the rear side, turn the screws counterclockwise.
The tray moves 2 mm at a time.
You can check the moving distance using the scales [A] on the bracket of the tray rear cover
section.