Ricoh EMP 156 User manual

Transit Pass Unit Type156
Installation
Manual
© 2006 Ricoh Printing Systems, Ltd.
Sep, 2006
N904131

Revision Table for manual
Rev. for
Manual
Machine
Rev. Page No.(Contents) Date
00 - FIRST EDITION May.26, ’06
01 - 2-4, 2-6, 4-2 (Addition of the BS Plate Assembly) Sep.21, ’06
4-6 (Addition of the Configuration of Post Device)
Front cover,Table,Safety2,Safety3,1-1,2-1,2-3,3-1,3-2,
4-1,4-2,4-3,4-4,4-5,4-6 (Change of the product name)

© 2006 Ricoh Printing Systems, Ltd. All rights reserved.
No part of this document may be reproduced without the expressed permission of Ricoh Printing
Systems, Ltd.
The material in this document is for informational purposes and is subject to change without notice.
Ricoh Printing Systems, Ltd. assumes no responsibility for errors or omissions in this document. No
liability is assumed for any damages resulting from the use of the information it contains.
This manual describes information for handling and operating the Transit Pass Unit Type156.
NOTICE TO USER
In an effort to meet the demands of a rapidly changing technology, the manufacturer is continually
developing new features and functions to meet your changing printing or Transit Pass Unit
Type156 needs. As a result, this manual may not exactly reflect future changes made to the
product. Please be sure to consult all manual updates or addenda when using this product’s
documentation.
INTRODUCTION
This manual provides essential information to install the Transit Pass Unit Type156
Carefully read and understand the safety instructions in this manual before starting installation.
Keep this manual on hand for reference.

BLANK

Table of Contents i
II L 00
Table of Contents
SAFETY SUMMARY
1. General Safety Guidelines …………………………………………………………………. Safety-1
2. Hazard Warning Statements ……………………………………………………………… Safety-2
2.1 WARNING Statement …………………………………………………………………. Safety-2
CHAPTER 1. INSTALLATION REQUIREMENTS ........................................1-1
1.1 APPLICATION ......................................................................................................................1-1
1.2 INSTALLATION AREA ...........................................................................................................1-1
1.3 PREPARATION FOR INSTALLATION .......................................................................................1-1
1.4 TOOLS REQUIRED..............................................................................................................1-2
1.5 ENVIRONMENTAL CONDITIONS ...........................................................................................1-2
CHAPTER 2. UNPACKING ............................................................................2-1
2.1 UNPACKING OF THE TRANSIT PASS UNIT TYPE156 ............................................................2-1
2.1.1 Confirmation of parts quantities ........................................................................................... 2-1
2.1.2 Unpacking Procedures ........................................................................................................ 2-2
2.1.3 Parts check in the Parts Box................................................................................................ 2-4
CHAPTER 3. PREPARATION FOR INSTALLATION...................................3-1
3.1 PREPARATION FOR INSTALLATION OF THE PASS UNIT..........................................................3-1
3.2 PREPARATION FOR INSTALLATION OF THE STACKER ............................................................3-3
CHAPTER 4. INSTALLATION ........................................................................4-1
4.1 INSTALLATION OF TRANSIT PASS UNIT TYPE156.................................................................4-1
4.2 INSTALLATION OF CABLE.....................................................................................................4-3
4.3 ADJUSTMENT OF LEVELING HEIGHT.....................................................................................4-5
4.4 ATTACHING COVERS...........................................................................................................4-6
4.5 CONFIGURATION OF POST DEVICE .....................................................................................4-6
APPENDIX 1. INSTRATION AREA INFORMATION
01

SAFETY SUMMARY
Safety 1
II L 00
The hazard warnings which appear on the warning labels on the machine or in the manual have one of
the following alert headings consisting of an alert symbol and a signal word, DANGER, WARINIG, or
CAUTION.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING: Indicated a potentially hazardous situation which, if not avoided, can result
in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not avoided, will or can result in
minor or moderate injury, or serious damage of product.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result
in property damage.
1. General Safety Guidelines
Before operating the machine, read the following instructions carefully:
 Follow all the installation procedures provided in this manual.
 Pay special attention to and follow all the hazard warnings on the machine and in the manual.
Failure to do so can cause injury to yourself or damage to the machine.
 Do not perform any installation in any way other than as provided in this manual.
 Keep in mind that the hazard warnings in this manual or on the machine cannot cover every
possible case, as it is impossible to predict and evaluate all circumstances beforehand. Be alert
and use your common sense.

SAFETY SUMMARY (Continued)
Safety 2
II L 00
2. Hazard Warning Statements
The following are the hazard warning statements contained in this manual.
2.1 WARNING Statement
 Keep space at the rear of the Transit Pass Unit Type156 for ventilation. Otherwise, cooling of the
equipment does not done properly and print Quality may be degraded. (Refer to Figure in the
Appendix.
for the area of the space.)
(Section 1.2,Page 1-1)
 Be careful when unpacking using the crane or forklift. Do not to drop the Transit Pass
Unit Type156, hit it against something, or turn it over on its side.
(Section 2.1,Page 2-1)
 Perform unpacking where there is no dust or water leaking.
(Section 2.1,Page 2-1)
 Do not place heavy objects which weigh 5 kg or more on the Transit Pass Unit Type156.
(Section 2.1,Page 2-1)
 Be careful when lifting the Transit Pass Unit Type156 with the forklift so the Transit Pass
Unit Type156 is well-balanced on the arms of the lift. Also put the packing (cushion)
between the Transit Pass Unit Type156 and the forklift so the printer is not damaged.
(Section 2.1,Page 2-1)
01

SAFETY SUMMARY (Continued)
Safety 3
II L 00
 Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving the Transit Pass
Unit Type156. Do not move the Transit Pass Unit Type156 on unleveled floor. Do not
tilt the Transit Pass Unit Type156 15 deg. or more.
(Section 2.1,Page 2-1)
 Choose the route to move the Transit Pass Unit Type156 where the slope is less than 15
deg.
(Section2 .1,age 2-1)
 Do not push in the direction of the arrow at the movement of the Transit Pass Unit
Type156. There is danger to which it falls.
(Section 2.1,Page 2-1)
 Choose the location to place the Transit Pass Unit Type156 where there is no condensation.
(Section 2.1,Page 2-1)
01

Unpacking 1-1
II L 00
Chapter 1. Installation Requirements
1.1 Application
These specifications are applicable to the Transit Pass Unit Type156, installation and
adjustment.
1.2 Installation Area
Installation area is shown in Appendix 1.
Keep space at the rear of the Transit Pass Unit Type156 for ventilation.
Otherwise, cooling of the equipment does not done properly and
print Quality may be degraded. (Refer to Figure in the Appendix 1 for
the area of the space.)
1.3 Preparation for installation
Make sure the floor where the leveling bolts to be mounted is strong enough. If the floor is not
strong enough, the equipment may tilts and may cause paper handling problem.
High Capacity
Feeder 2
(Option)
High Capacity
Feeder 1
(Option)
Jack screw
and Caster
Area (Φ95)
Jack Screw
Caster Rotation
Area (Φ82)
Caster Rotation
Area (Φ100)
Intake Hole For
AC Cable
Exhaust Hole
Additional
Stacker
(Option)
Standard
Stacker
Print Engine
With Controller
WARNING
Transit Pass
Unit Type156
(Option)
01

Unpacking 1-2
II L 00
1.4 Tools Required
Table 1.1 Tools Required
Item Name Usage
1 Cutter Unpacking
2 Plus Driver Removing and installing the screw for covers
3 Hex Wrench Set Installing (3mm and 4mm size must be
included in the set)
4 Spanner (Span: 17mm) Leveling the bolt
5Level (Sensitivity; 20’ max.) Check and adjustment of level
1.5 Environmental Conditions
Table 1.2 Environmental Conditions
Temperature Humidity
Operation 16 - 32 deg. C
(60.8 - 89.6 deg. F)
20 - 80 %RH
Wet Bulb 26 deg.C(78.8 deg. F) max.
Recommended
condition
19 - 25 deg. C
(66.2 - 77 deg. F)
40 - 60 %RH
Non-Operation -10 - 40 deg. C
(14 - 104 deg. F)
8 - 90 %RH
Wet bulb 27 deg. C (80.6 deg. F) max.
Storage -10 - 40 deg. C
(14 - 104 deg. F)
5 - 90 %RH
Shipment -25 - 50 deg. C
(-13 - 122 deg. F)
5 - 100 %RH
(not to be exposed in the rain/no condensation)
72hr. max. of over 40deg.C environment
Altitude : 0 to 2,100 m (0 to 7,000 feet) max.

Unpacking 2-1
II L 00
Chapter 2. Unpacking
2.1 Unpacking of the Transit Pass Unit Type156
1) Perform unpacking where there is no dust or water leaking.
2) Do not place heavy objects which weights 5 kg or more on the Transit
Pass Unit Type156.
3) Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving the
Transit Pass Unit Type156. Do not move the Transit Pass Unit Type156
on unleveled floor. Do not tilt the Transit Pass Unit Type156 15 deg or
more.
4) Choose the route to move the Transit Pass Unit Type156 where the slop
is less than 15 deg.
5) Do not push in the direction of arrow at the movement of the unit. There
danger to which it falls.
6) Choose the location to place the Transit Pass Unit Type156 where there
is no condensation.
2.1.1 Confirmation of parts quantities
Table 2.1 Components in the package for Transit Pass Unit Type156
Unit of Packing Quantity
Main body (Pass Unit) 1
Parts Box 1
WARNING
01

Unpacking 2-2
II L 00
2.1.2 Unpacking Procedures
1) Cut Bands and remove Cap.
2) Remove the Parts Box.(The Installation Manual is on the Box)
3) Remove Corrugated Paper Sleeve.
4) Remove Upper Pad (4pcs.), Corner Pad (4pcs.).,
5) Remove gummed tape and vinyl.
6) Remove the Slope Board and tapes on the Under Tray.
7) Remove the Installation Manual on the Parts Box and unpack the Parts Box.
Vinyl
Corner pad
Upper pad
Tape
Gummed Tape
Band Corrugated paper sleeve
Cap
Parts BoxInstallation Manual

Unpacking 2-3
II L 00
8) Take out the Long Box from the Parts Box and take out the Slope Pad from Long Box.
9) Put the Slope Pad next to the Under Tray.
10) Use the Slope Board and unload the Pass Unit from the Under Tray on the floor.
Long Box
Parts Box
Pass Unit
Slope Board
Under Pad
Pass Unit
Under Tray
Slope Board
Slope Pad
230
60
01

Unpacking 2-4
II L 00
2.1.3 Parts check in the Parts Box.
(1) Take out the packed parts of the Parts Box.
(2) Unpack the packed parts and remove the tape from the parts.
Parts Box Paper Guide (ADD) Assembly
Paper Guide Buffer Assembly
FTU Docking Bracket Assembly
BS Plate Assembly
Side Cover (ST) W Assembly
Washer (12 pcs)
Stand Pin
(6 pcs)
Press Washer
(3pcs)
M5x12 HEX Socket
Bolt (3pcs)
PF Out (2) Motor Assembly (small motor)
PF Out (2) Motor Assembly (large motor) Screw M3x6 (1pcs)
01

Unpacking 2-5
II L 00
Extension Spring (long) (3pcs)
Tension Pulley (G) Assembly (Pulley with tooth) (2pcs)
Screw M4x8 (9pcs)
Screw M4x12 (31pcs)
Gnd Plate Holder (PHR) Assembly
(3pcs)
B.B Holder (H) (5pcs)
Carbon Electrode (5pcs)
RTN Feed Roller (SGP) Assembly (2pcs)
RTN Feed Roller (S) Assembly (3pcs)
Extension Spring (short)(2pcs)
Timing Belt (short) (1pcs)
Timing Belt (long) (1pcs)
Joint Plate (3pcs)
Parts Box
One-Touch Bush
(2pcs)
CPHP Cable Assembly (1pcs)
Tension Roller Assembly (Pulley without tooth) (1pcs)
Screw M4x16
(2pcs)
Band
(3pcs)

Unpacking 2-6
II L 00
Table 2.2 Parts list in the Parts Box
No. Name Q’ty Note
1RTN Feed Roller (S) Assembly 3
2 B.B Holder (H) 5
3 Carbon Electrode 5
4 RTN Feed Roller (SGP) Assembly 2
5 PF Out (2) Motor Assembly 1 Large Motor
6 PF Out (2) Motor Assembly 1 Small Motor
7 Tension Pulley (G) Assembly 2
8 Tension Roller Assembly 1
9 Timing Belt 1 Short
10 Timing Belt 1 Long
11 Extension Spring 2 Short
12 GND Plate Holder (PHR) Assembly 3
13 Paper Guide Buffer Assembly 1
14 Paper Guide (ADD) Assembly 1
15 Extension Spring 3 Long
16 Side Cover (ST) W Assembly 1
17 FTU Docking Bracket Assembly 1
18 Joint Plate 3
19 M5x12 HEX Socket Bolt 3
20 Press Washer 3
21 Screw, M4x12, PAN HD. Phillips 31
22 Screw, M4x8, PAN HD. Phillips 9
23 Washer 12
24 Screw, M4x16, PAN HD. Phillips 2
25 One-touch Bush 2
26 Stand Pin 6
27 CPHP Cable Assembly 1
28 BAND 3
29 BS Plate Assembly 1 Only use when connecting of the BSR
30 Screw, M3x6, PAN HD. Phillips 1 Only use when connecting of the BSR
01

Preparation for installation 3-1
II L 00
Chapter 3. Preparation for Installation
3.1 Preparation for Installation of the Pass Unit
1) Remove the tapes on the outside of the Pass Unit according to the following photo.
2) Open the Front cover of the Pass Unit.
3) Remove the tape on Paper Guide of the Pass Unit according to the following photo.
Tape
Tape
Tape
Front Cover
01

Preparation for installation 3-2
II L 00
(4) Unscrew the two screws to remove the Front (U) Cover.
(5) Remove the three screws and the three washers from the FTU Docking Bracket Assembly.
(6) Fasten the FTU Docking Bracket Assembly on the bottom of the Pass Unit with the three
screws, and the three washers which were installed the FTU Docking Bracket Assembly.
(7) Unscrew the four screws to remove the Rear Cover.
Screw (3 pcs )
Washer (3 pcs)
FTU Docking Bracket Assembly
Screw (2 pcs)
L Front Cover (FT)
Screw (4 pcs)
Rear Cover
01

Preparation for installation 3-3
II L 00
3.2 Preparation for Installation of the Stacker
(1) Unscrew the five screws to remove the Rear Cover.
(2) Unscrew the four screws to remove the Side Cover (RH).
(3) Open the Front Cover (SL) and Front Cover (ADP).
(4) Unscrew the four screws to remove the Front Cover (SR) Assembly.
(5) Unscrew the two screws to open the PK Box Assembly.
(6) Unscrew the four screws to remove the Top Cover.
Rear Cover
Side Cover (RH)
Screw (5pcs)
Screw (4pcs)
Top Cover
Screw
Screw
PK Box Assembly
Screw
Screw
Front Cover (SR) Assembly
Front Cover (ADP)
Front Cover (SL)