RIDGID 4P-6 4PIN User manual

WARNING
R ad and und rstand
th s instructions, th
l ctrical tool instruc-
tions, th instructions
for th conn ctor to b
crimp d and th warn-
ings and instructions for all quipm nt and mat rial b ing us d
b for op rating this tool to r duc th risk of s rious p rsonal
injury.
SAVE THESE INSTRUCTIONS!
•Keep your fingers and hands away from the crimp head during
the crimping cycle. Your fingers or hands can be crushed, frac-
tured or amputated if they are caught between the indenters or these
components and any other object.
•Do not use on energized electrical lines to reduce the risk of
electrical shock, severe injury and death. Tool is not insulated.
Use appropriate work procedures and personal protective equip-
ment when working near energized electrical lines.
•Large forces are generated during product use that can break
or throw parts and cause injury. Stand clear during use and wear
appropriate protective equipment, including eye protection.
•Never repair a damaged head. A head that has been welded,
ground, drilled or modified in any manner can break during use.
Never replace individual components. Discard damaged heads to
reduce the risk of injury.
•Use proper tool, connector and cable combination. Improper
combinations can result in an incomplete or improper crimp which in-
creases the risk of fire, severe injury or death.
D scription
The RIDGID®4P-6 4PIN Dieless Crimp Head Tool is designed to crimp
electrical compression connectors to their respective wires.
The tool is available either as an interchangeable head (For RIDGID®
RE 6/RE 60 or ILSCO Electrical Tool) or as part of a dedicated tool
(RIDGID®RE-600 series tools).
The Crimp Head can rotate 360 degrees. It includes a special quick
acting latching system.
Figure 1 – 4P-6 4PIN Dieless Crimp Head (interchangeable version)
Sp cification
ax. Size Cable ..............................750 C Class B Copper Wire,
500 C Aluminum Wire
500 C Fine Stranded Wire
Go to RIDGID.com/CrimpDies for the RIDGID Crimp Die/Electrical
Connector Compatibility Charts.
QCS Coupling Type............................6T QCS and 60kN QCS
Tool Input Force..................................60kN (6-ton) (13,500 lbs)
Interchangeable Head Weight ..........5.8 lb (2.6 kg)
Insp ction/Maint nanc
Inspect the Crimp Head before each use for issues that could affect
safe use.
1. Remove battery from electrical tool.
2. Clean any oil, grease or dirt from the tool and head, including han-
dles and controls. This aids inspection and helps prevent the ma-
chine from slipping from your grip.
3. Inspect the head for:
• Proper assembly and completeness.
• Wear, corrosion or other damage. ake sure that the latch works
properly and securely closes.
• Presence and readability of head markings.
• See electrical tool manual for inspection and maintenance of
the QCS coupling.
If any issues are found, do not use head until corrected.
4. Inspect the electrical tool and any other equipment being used as
directed in their instructions.
5. Lubricate the head pivot points with a light weight general pur-
pose lubricating oil. Wipe off any excess oil.
S t-Up/Op ration
1. Prepare the connection to be crimped per the connector manu-
facturer’s instructions.
2. Choose the appropriate crimp equipment for the application per
their specifications. ake sure all equipment is inspected and set
up per its instructions.
3. Changing Heads with QCS Coupling – See Electrical Tool manual.
4. With dry hands install the tool battery.
5. If needed, open the head by pushing the latch to the side and ro-
tating out (Figure 2). Close the head around the connector to be
crimped. ake sure that the latch is fully closed – do not operate
the tool with the latch open or partially open.
Figure 2 – Opening/Closing the Crimp Head
Figure 3 – Aligning Connector ith the Fixed Indenter
6. Follow all compression connector manufacturers’ instructions for
crimp location. Some wire sizes may require more than one crimp
per connector.
Center the connector squarely against the fixed indenter (mounted
on latch) (Figure 3). If the connector is not centered on the fixed
indenter or is between the indenters, an improper crimp and tool
damage can result.
When making a single crimp, line up the indenters within the lines
on the connector. When making multiple crimps is required by the
connector manufacture’s instruction, ensure there is enough room
to evenly space crimps between lug lines.
4P-6 4PIN™ Dieless Crimp Head Instructions
NOTICE Selection of appropriate materials and joining methods is
the responsibility of the system designer and/or installer. Before any in-
stallation is attempted, careful evaluation of the specific re quire ments
should be completed. Consult connector manufacturer for selection in-
formation.
Latch Spring
Fixed Indenter
QCS
Coupling
Movable Indenters
Latch
Fixed
Indenter
Connector
Latch
085-003-342.10
REV. D
Printed 1/17
EC42593
©2014, 2017, RIDGID, Inc.
The Emerson logo and RIDGID logo are registered trademarks of Emerson Electric Co. or RIDGID, Inc. in the U.S. and other countries.
All other trademarks belong to their respective holders.
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 - TestEquipmentDepot.com

Figure 4 – Proper and Improper Connector Placement
7. With hands clear of the head and other moving parts, operate the
electrical tool as per its instructions. After a complete cycle the
ram will retract and the tool will stop. If the ram does not retract,
the crimp is not complete and must be repeated.
8. If the ram does not fully retract, press the electrical tool pressure
release button. When required, move the head and repeat the pro-
cedure for multiple crimps.
9. Remove the crimped connection from the head.
10 Inspect and test the connection in accordance with connector
manu facturer's instructions, normal practice and applicable codes.
4P-6 4PIN™ Dieless Crimp Head Instructions
Connector/ ire
Fixed Indenter
PROPER IMPROPER
99 Washington Street
Melrose, MA 02176
Phone [phone]
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com