Riello 501 T3K Quick start guide

2903121 (10) - 06/2022
Installation, use and maintenance instructions
Kerosene burners
One stage operation
CODE MODEL TYPE
3513010 RDB1 50 - 70 501 T1K
3513210 RDB1 70 - 90 501 T3K

Original instructions

1 2903121
GB
Contents
1 Declaration.................................................................................................................................................................................. 3
2 Information and general warnings............................................................................................................................................ 4
2.1 Information about the instruction manual........................................................................................................................ 4
2.1.1 Introduction ..................................................................................................................................................................... 4
2.1.2 General dangers ............................................................................................................................................................. 4
2.1.3 Danger: live components ................................................................................................................................................ 4
2.2 Guarantee and responsibility .......................................................................................................................................... 5
2.3 Guidance for the use of bio fuel blends up to 10% where gas oil use is permitted by the appliance Manufacturer ....... 5
2.3.1 Information and general instructions............................................................................................................................... 6
2.3.2 Product Disclaimer Statement ........................................................................................................................................ 6
3 Safety and prevention................................................................................................................................................................ 7
3.1 Introduction ..................................................................................................................................................................... 7
3.2 Safety warnings .............................................................................................................................................................. 7
3.3 Basic safety rules............................................................................................................................................................ 7
3.4 Personnel training........................................................................................................................................................... 7
4 Technical description of the burner ......................................................................................................................................... 8
4.1 Technical data ................................................................................................................................................................ 8
4.2 Burner description........................................................................................................................................................... 8
4.3 Burner equipment ........................................................................................................................................................... 9
4.4 Burner dimensions.......................................................................................................................................................... 9
4.5 Firing rates.................................................................................................................................................................... 10
5 Installation ................................................................................................................................................................................ 11
5.1 Notes on safety for the installation................................................................................................................................ 11
5.2 Handling........................................................................................................................................................................ 11
5.3 Preliminary checks........................................................................................................................................................ 11
5.4 Installer/Servicer notes for the use of Gas oil with Bio blends up to 10% where gas oil use is permitted by the
appliance Manufacturer ................................................................................................................................................ 12
5.5 Working position ........................................................................................................................................................... 12
5.6 Boiler fixing ................................................................................................................................................................... 13
5.7 Burner assembly........................................................................................................................................................... 14
6 Hydraulic systems.................................................................................................................................................................... 15
6.1 Fuel supply ................................................................................................................................................................... 15
6.1.1 Pump ............................................................................................................................................................................ 15
6.2 One pipe system........................................................................................................................................................... 16
6.2.1 Priming pump................................................................................................................................................................ 16
6.3 Two pipe system........................................................................................................................................................... 17
6.3.1 Priming pump................................................................................................................................................................ 17
7 Electrical system ...................................................................................................................................................................... 18
7.1 Notes on safety for the electrical wiring ........................................................................................................................ 18
7.2 Electrical wiring............................................................................................................................................................. 19
7.2.1 Control box ................................................................................................................................................................... 19
8 Start-up, calibration and operation of the burner ................................................................................................................. 20
8.1 Notes on safety for the first start-up.............................................................................................................................. 20
8.2 Combustion adjustment ................................................................................................................................................ 20
8.3 Nozzles installation ....................................................................................................................................................... 20
8.3.1 Nozzles recommended ................................................................................................................................................. 20
8.4 Pump pressure ............................................................................................................................................................. 21
8.5 Air damper adjustment.................................................................................................................................................. 21
8.6 Electrodes setting ......................................................................................................................................................... 21
8.7 Burner start-up cycle..................................................................................................................................................... 21
9 Maintenance.............................................................................................................................................................................. 22
9.1 Notes on safety for the maintenance ............................................................................................................................ 22

2903121 2
GB
Contents
9.2 Maintenance programme ..............................................................................................................................................22
9.2.1 Maintenance frequency .................................................................................................................................................22
9.2.2 Checking and cleaning ..................................................................................................................................................22
9.2.3 Safety components........................................................................................................................................................23
10 Faults / Solutions ......................................................................................................................................................................24

3 2903121
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Declaration
Declaration of Conformity in accordance with ISO / IEC 17050-1
These products are in compliance with the following Technical Standards:
• EN 12100
•EN267
According to the European Directives:
MD 2006/42/EC Machine Directive
LVD 2014/35/EU Low Voltage Directive
EMC 2014/30/EU Electromagnetic Compatibility
The quality is guaranteed by a quality and management system certified in accordance with ISO 9001:2015.
1 Declaration