Riello RLS 160/E Quick start guide

20095042 (3) - 11/2016
Installation, use and maintenance instructions
Dual fuel light oil/gas burners
Progressive two-stage or modulating operation
CODE MODEL
C9354400 - C9354410 - C9354401 RLS 160/E
C9355400 - C9355410 RLS 200/E
GB

Original instructions

1
20095042
GB
Contents
1 Information and general instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Information about the instruction manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.2 General dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.3 Other symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.4 Delivery of the system and the instruction manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Guarantee and responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety and prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Personnel training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Technical description of the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Electrical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Burner models designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4 Packaging - weight - Approximate measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.5 Burner dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.6 Standard equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.7 Firing rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.7.1 Procedure to refer burner operating condition in high altitude plants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.8 Minimum furnace dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.9 Commercial boilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.10 Burner description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.11 Control box for the air/fuel ratio (LMV36...) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.12 Actuators (SQM33.5...) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Notes on safety for the installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3 Preliminary checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4 Burner raising. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5 Preparing the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5.1 Boring the boiler plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5.2 Blast tube length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.6 Securing the burner to the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.7 Combustion head calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.8 Combustion head setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.9 Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.9.1 Nozzle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.9.2 Adjusting the nozzle flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.10 Electrode and ignition pilot adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.11 Burner refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.12 Light oil supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.12.1 Double-pipe circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.12.2 The loop circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.12.3 Hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.12.4 Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.12.5 Pump priming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.13 Gas line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.14 Gas train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.14.1 Gas pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.15 Electrical wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

20095042
2
GB
Contents
4.15.1 Supply cables and external connections passage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.16 Thermal relay calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.16.1 Electro-mechanical thermal relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.16.2 Electronic thermal relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.17 Motor connection at 208-230 or 460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.18 Motor connection at 575V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.19 Reversible direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5 Start-up, calibration and operation of the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 Notes on safety for the first start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2 Adjustments prior to ignition (light oil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.1 Combustion head setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.2 Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.3 Pump adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.4 Air damper adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3 Burner firing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.4 Burner calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.5 Adjustments before first firing (gas). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.6 Burner start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.6.1 Adjusting oil/air delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.6.2 Adjusting gas/air delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.7 Final calibration of the pressure switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.7.1 Air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.7.2 Maximum gas pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.7.3 Minimum gas pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.7.4 Low oil pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.7.5 High oil pressure switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.8 Burner starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.8.1 Steady state operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.8.2 Firing failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.9 Flame signal measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.10 Final checks (with the burner working) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.1 Notes on safety for the maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2 Maintenance programme. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2.1 Maintenance frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2.2 Checking and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.3 Opening the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.4 Closing the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7 Faults - Possible causes - Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
A Appendix - Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
B Appendix - Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
C Appendix - Burner start up report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Information and general instructions
3
20095042
GB
1.1 Information about the instruction manual
1.1.1 Introduction
The instruction manual supplied with the burner:
➤is an integral and essential part of the product and must not be
separated from it; it must therefore be kept carefully for any
necessary consultation and must accompany the burner even
if it is transferred to another owner or user, or to another sys-
tem. If the manual is lost or damaged, another copy must be
requested from the Technical Assistance Service of the area;
➤is designed for use by qualified personnel;
➤offers important indications and instructions relating to the
installation safety, start-up, use and maintenance of the
burner.
Symbols used in the manual
In some parts of the manual youwill see triangular DANGER signs.
Pay great attention to these, as they indicate a situation of potential
danger.
1.1.2 General dangers
The dangers can be of 3 levels, as indicated below.
1.1.3 Other symbols
Abbreviations used
Ch. Chapter
Fig. Figure
Page Page
Sec. Section
Tab. Table
1 Information and general instructions
DANGER
Maximum danger level!
This symbol indicates operations which, if not car-
ried out correctly, cause serious injury, death or
long-term health risks.
WARNING
This symbol indicates operations which, if not car-
ried out correctly, may cause serious injury, death
or long-term health risks.
CAUTION
This symbol indicates operations which, if not car-
ried out correctly, may cause damage to the ma-
chine and/or injury to people.
DANGER
DANGER: LIVE COMPONENTS
This symbol indicates operations which, if not car-
ried out correctly, lead to electric shocks with lethal
consequences.
DANGER: FLAMMABLE MATERIAL
This symbol indicates the presence of flammable
materials.
DANGER: BURNING
This symbol indicates the risks of burns due to high
temperatures.
DANGER: CRUSHING OF LIMBS
This symbol indicates the presence of moving
parts: danger of crushing of limbs.
WARNING: MOVING PARTS
This symbol indicates that you must keep limbs
away from moving mechanical parts; danger of
crushing.
DANGER: EXPLOSION
This symbol signals places where an explosive at-
mosphere may be present. An explosive atmos-
phere is defined as a mixture - under atmospheric
conditions - of air and flammable substances in the
form of gases, vapours, mist or dust in which, after
ignition has occurred, combustion spreads to the
entire unburned mixture.
PERSONAL PROTECTION EQUIPMENT
These symbols indicate the equipment that must be
worn and kept by the operator for protection against
threats against safety and/or health while at work.
OBLIGATION TO ASSEMBLE THE HOOD AND
ALL THE SAFETY AND PROTECTION DEVICES
This symbol signals the obligation to reassemble
the hood and all the safety and protection devices
of the burner after any maintenance, cleaning or
checking operations.
ENVIRONMENTAL PROTECTION
This symbol gives indications for the use of the ma-
chine with respect for the environment.
IMPORTANT INFORMATION
This symbol indicates important information that
you must bear in mind.
➤This symbol indicates a list.

20095042
4
GB
Information and general instructions
1.1.4 Delivery of the system and the instruction
manual
When the system is delivered, it is important that:
➤the instruction manual is delivered to the user by the system
manufacturer, with the recommendation to keep it in the room
where the heat generator is to be installed.
➤The instruction manual shows:
– the serial number of the burner;
– the address and telephone number of the nearest Assis-
tance Centre.
➤The system supplier must carefully inform the user about:
– the use of the system;
– any further tests that may be required before activating the
system;
– maintenance, and the need to have the system checked at
least once a year by a representative of the manufacturer or
another specialised technician.
To ensure a periodic check, the manufacturer recommends
the drawing up of a Maintenance Contract.
1.2 Guarantee and responsibility
The manufacturer guarantees its new products from the installation
date, in accordance with the regulations in force and/or the sales
contract. At the moment of the first start-up, check that the burner
is integral and complete.
In particular, the rights to the guarantee and the responsibility will no
longer be valid, in the event of damage to things or injury to people,
if such damage/injury was due to any of the following causes:
➤incorrect installation, start-up, use and maintenance of the
burner;
➤improper, incorrect or unreasonable use of the burner;
➤intervention of unqualified personnel;
➤carrying out of unauthorised modifications on the equipment;
➤use of the burner with safety devices that are faulty, incorrectly
applied and/or not working;
➤installation of untested supplementary components on the
burner;
➤powering of the burner with unsuitable fuels;
➤faults in the fuel supply system;
➤use of the burner even following an errorand/or an irregularity;
➤repairs and/or overhauls incorrectly carried out;
➤modification of the combustion chamber with inserts that pre-
vent the regular development of the structurally established
flame;
➤insufficient and inappropriate surveillance and care of those
burner components most likely to be subject to wear and tear;
➤the use of non-original components, including spare parts,
kits, accessories and optional;
➤force majeure.
The manufacturer furthermore declines any and every respon-
sibility for the failure to observe the contents of this manual.
.........................................................................................
............................................................................................
............................................................................................
............................................................................................
WARNING
Failure to observe the information given in this man-
ual, operating negligence, incorrect installation and
carrying out of non authorised modifications will re-
sult in the annulment by the manufacturer of the
guarantee that it supplies with the burner.

Safety and prevention
5
20095042
GB
2.1 Introduction
The burners have been designed and built in compliance with cur-
rent regulations and directives, applying the known technical rules
of safety and envisaging all the potential danger situations.
It is necessary, however, to bear in mind that the imprudent and
clumsy use of the equipment may lead to situations of death risk for
the user or third parties, as well as the damaging of the burner or
other items. Inattention, thoughtlessness and excessive confi-
dence often cause accidents; the same applies to tiredness and
sleepiness.
It is a good idea to remember the following:
➤The burner must only be used as expressly described. Any
other use should be considered improper and therefore dan-
gerous.
In particular:
it can be applied to boilers operating with water, steam, diathermic
oil, and to other uses expressly named by the manufacturer;
the type and pressure of the fuel, the voltage and frequency of the
electrical power supply, the minimum and maximum deliveries for
which the burner has been regulated, the pressurisation of the
combustion chamber, the dimensions of the combustion chamber
and the room temperature must all be within the values indicated in
the instruction manual.
➤Modification of the burner to alter its performance and destina-
tions is not allowed.
➤The burner must be used in exemplary technical safety condi-
tions. Any disturbances that could compromise safety must be
quickly eliminated.
➤Opening or tampering with the burner components is not
allowed, apart from the parts requiring maintenance.
➤Only those parts envisaged by the manufacturer can be
replaced.
2.2 Personnel training
The user is the person, body or company that has acquired the ma-
chine and intends to use it for the specific purpose. He is responsi-
ble for the machine and for the training of the people working
around it.
The user:
➤Undertakes to entrust the machine exclusively to suitably
trained and qualified personnel;
➤Undertakes to inform his personnel in a suitable way about the
application and observance of the safety instructions. With
that aim, he undertakes to ensure that everyone knows the
use and safety instructions for his own duties;
➤Personnel must observe all the danger and caution indications
shown on the machine.
➤Personnel must not carry out, on their own initiative, opera-
tions or interventions that are not within their province.
➤Personnel must inform their superiors of every problem or
dangerous situation that may arise.
➤The assembly of parts of other makes, or any modifications,
can alter the characteristics of the machine and hence com-
promise operating safety. The manufacturer therefore declines
any and every responsibility for any damage that may be
caused by the use of non-original parts.
In addition:
2 Safety and prevention
WARNING
The manufacturer guarantees safety and proper
functioning only if all burner components are intact
and positioned correctly.
➤the user must take all the measures necessary
to prevent unauthorised people gaining access
to the machine;
➤the user must inform the manufacturer if faults
or malfunctioning of the accident prevention
systems are noticed, along with any presumed
danger situation.
➤personnel must always use the personal protec-
tive equipment envisaged by legislation and fol-
low the indications given in this manual.

20095042
6
GB
Technical description of the burner
3.1 Technical data
Tab. A
(*)
Firing rate for C - UL Canadian Listing (CNL).
(1)
Reference conditions: Ambient temperature 68 °F (20°C) - Barometric pressure 394” WC - Altitude 329 ft.
(2)
Pressure at test point 18)(Fig. 6) with zero pressure in the combustion chamber and maximum burner output.
(3)
Sound pressure measured in manufacturer’s combustion laboratory, with burner operating on test boiler and at maximum rated output.
(4)
Equivalent Btu values based on 1 USGPH = 140,000 Btu/hr.
3.2 Electrical data
Tab. B
3 Technical description of the burner
Model RLS 160/E RLS 200/E
Output
(1)
Delivery
(1)
High MBtu/hr
(4)
GPH 3542 - 7000 (6440*)
25.3 - 50 (46*) 5207 - 8870 (8055*) 37.2 - 63.3 (57.5*)
Low MBtu/hr
(4)
GPH 1176
8.4 2100 15
Fuel # 2 Fuel oil - Natural gas
Gas pressure at maximum delivery
(2)
Gas: Natural gas “ WC 5.5 10.6
Operation Modulating oil/gas
Nozzle number 1
Standard applications Boilers: water, steam, thermal oil
Ambient temperature °F 32 - 104 (0 - 40 °C)
Combustion air temperature °F max 140 (60 °C)
Pump delivery (at 290 PSI)
pressure range
fuel temperature
GPH
PSI
° F max
146
102 - 580
302 (150 °C)
Noise levels
(3)
dB(A) 83.1 85
Model RLS 160/E
RBNA Code C9354400 C9354410 C9354401
Control circuit power supply V/Ph/Hz 120/1/60
Main power supply (+/-10%) V/Ph/Hz 230/3/60 460/3/60 575/3/60
Fan motor IE2/EPACT rpm
HP
V
A
3500
7.5
230
17.8
3500
7.5
460
8.9
3500
7.5
575
7.1
Pump motor IE2/EPACT rpm
HP
V
A
3530
1
230
3
3530
1
460
1.5
3530
1
575
1.2
Ignition transformer Oil V1 - V2
I1 - I2 120 V - 2 x 5 kV 2.7 A - 30 mA
Gas V1 - V2
I1 - I2 120 V - 1 x 8 kV 1.6 A - 20 mA
Electrical power consumption W max 7000 7000 7000
Electrical control circuit cons. W 750
Total electrical consumption W 7750 7750 7750
Electrical protection NEMA 1

Technical description of the burner
7
20095042
GB
Tab. C
3.3 Burner models designation
Tab. D
3.4 Packaging - weight - Approximate measurements
The burners are skid mounted. Outer dimensions of packaging are
indicated in Tab. E.
The weight of the burner complete with packaging is indicated in
Tab. E.
Tab. E
Model RLS 200/E
RBNA Code C9355400 C9355410
Control circuit power supply V/Ph/Hz 120/1/60
Main power supply (+/- 10%) V/Ph/Hz 230/3/60 460/3/60
Fan motor IE2/EPACT rpm
HP
V
A
3500
7.5
230
17.8
3500
7.5
460
8.9
Pump motor IE2/EPACT rpm
HP
V
A
3530
1
230
3
3530
1
460
1.5
Ignition transformer Oil V1 - V2
I1 - I2 120 V - 2 x 5 kV 2.7 A - 30 mA
Gas V1 - V2
I1 - I2 120 V - 1 x 8 kV 1.6 A - 20 mA
Electrical power consumption W 7000 7000
Electrical control circuit consumption W max 750
Total electrical consumption W 7750 7750
Electrical protection NEMA 1
Model Code Code RBNA Voltage Flame safeguard
RLS 160/E 20113149 C9354400 230/3/60 Burner mountedC9354410 460/3/60
20023415 C9354401 575/3/60
RLS 200/E 20127086 C9355400 230/3/60 Burner mounted
C9355410 460/3/60
inch A B C lbs
RLS 160/E 59
1
/
16”
33
43
/
64”
39
3
/
8”
210
RLS 200/E 59
1
/
16”
33
43
/
64”
39
3
/
8”
210
Fig. 1
D36

20095042
8
GB
Technical description of the burner
3.5 Burner dimensions
The maximum dimensions of the burners are given in Fig. 2.
Inspection of the combustion head requires the burner to be
opened and the rear part withdrawn on the slide bars.
The maximum dimension of the burner when open, without casing,
is give in measurement I.
Tab. F
3.6 Standard equipment
Gas train flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No. 1
Flange fixing screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 4
Adaptor G 1/4” / 1/4” NPT . . . . . . . . . . . . . . . . . . . . . . . . . . .No. 1
Seal for gas train flange. . . . . . . . . . . . . . . . . . . . . . . . . . . . .No. 1
Connector for pilot line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1
Circular sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No. 4
Washer for screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No. 4
Instruction booklet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No. 1
Model A B C D E F G H I L M N O
RLS 160/E 37
13
/
32“
16
49
/
64“
20
5
/
8“
25
1
/
2”
40
61
/
64“
14
39
/
64“
8
11
/
16“
17
5
/
32“
52
1
/
2”
8
45
/
64”
5
9
/
16”
10
5
/
16“
2”
RLS 200/E 37
13
/
32“
16
49
/
64“
20
5
/
8“
25
1
/
2”
40
61
/
64“
14
39
/
64“
8
11
/
16“
17
5
/
32“
52
1
/
2”
8
45
/
64”
5
9
/
16”
10
5
/
16“
2”
F
M
L
G
N
O
H
E
I
D
B C
A
Fig. 2
20086810

Technical description of the burner
9
20095042
GB
3.7 Firing rates
MAXIMUM OUTPUT must be selected in area A)(Fig. 3) or area
B)(only for RLS 160/EV).
MINIMUM OUTPUT must not be lower than the minimum limit
shown in the diagram.
Tab. G
3.7.1 Procedure to refer burner operating condition
in high altitude plants
Find the CORRECTED BURNER CAPACITY for the plant’s alti-
tude in chart 1 and the CORRECTED PRESSURE in chart 2.
Check in the firing rate graph of the burner (Fig. 3), if the working
point defined by the values above is within the range limits.
If not, higher burner size is needed.
Note
➤Charts are based only on altitude variation (reference temper-
ature = 68°F, 20°C)
➤To get the combined correction in case of different air temper-
ature, a compensation of 1000 ft each 3.6°F (305 m each 2°C)
is applicable (100 ft = 0.36°F).
Example (RLS 160/E)
– Rated Capacity = 4111 MBtu/hr
– Rated Air Pressure = 2.33 “WC
– Reference Altitude = 328 ft
– Reference Temperature = 20°C = 68°F
– Real Altitude = 3000 ft
– Real Temperature = 17°C = 62.6°F
– Temperature Difference = 68°F – 62.6°F = 5.4°F
– Virtual Altitude Increment = 5.4°F/3.6°F x 1000 ft = 1500 ft
– Virtual Altitude = (Real Altitude) + (Virtual Altitude Increment) =
3000 ft + 1500 ft = 4500 ft
– Corrected Capacity = (4179+4201)/2 = 4190 MBtu/hr
– Corrected Pressure = (3.7+4.13)/2 = 3.9 “WC
Reference conditions:
– Ambient temperature 68 °F (20 °C)
– Barometric pressure 394” WC (1000 mbar)
– Altitude 328 ft a.s.l. (100 m a.s.l.).
Model MBtu/hr GPH
RLS 160/E 1176 8.4
RLS 200/E 2100 15
WARNING
The firing rate area values have been obtained con-
sidering an ambient temperature of 68 °F, and an
atmospheric pressure of 394” WC and with the
combustion head adjusted as shown on page 20.
Fig. 3
D12061
Firing rate for C-UL Canadian Listing (CNL)
Combustion chamber pressure
“WC
Combustion chamber pressure
“WC
Firing rate for C-UL Canadian Listing (CNL)
D10998
RLS 160/E RLS 200/E

20095042
10
GB
Technical description of the burner
CORRECTED BURNER CAPACITY ACCORDING TO ALTITUDE
Altitude
Rated Capacity
MBtu/hr m a.s.l. 0 100 305 610 915 1220 1525 1830 2135 2440
ft a.s.l 0 328 1000 2000 3000 4000 5000 6000 7000 8000
1000 995 1000 1011 1029 1048 1068 1090 1113 1137 1163
1778 1773 1778 1789 1807 1826 1846 1868 1891 1915 1941
2556 2551 2556 2567 2585 2604 2624 2646 2669 2693 2719
3333 3328 3333 3344 3362 3381 3401 3423 3446 3470 3496
4111 4106 4111 4122 4140 4159 4179 4201 4224 4248 4274
4889 4884 4889 4900 4918 4937 4957 4979 5002 5026 5052
5667 5662 5667 5678 5696 5715 5735 5757 5780 5804 5830
6444 6439 6444 6455 6473 6492 6512 6534 6557 6581 6607
7222 7217 7222 7233 7251 7270 7290 7312 7335 7359 7385
8000 7995 8000 8011 8029 8048 8068 8090 8113 8137 8163
Average barometric
pressure (20°C) mbar 1013 1000 977.4 942.8 908.2 875.8 843.5 811.85 779.8 747.8
Average barometric
pressure (68°F) “WC 399 394 385 371 358 345 332 320 307 294
CORRECTED BURNER AIR PRESSURE ACCORDING TO ALTITUDE
Altitude
Rated Pressure
“WC m a.s.l. 0 100 305 610 915 1220 1525 1830 2135 2440
ft a.s.l 0 328 1000 2000 3000 4000 5000 6000 7000 8000
-1 -1.11 -1 -0.77 -0.42 -0.04 0.37 0.8 1.26 1.74 2.25
0,11 0 0.11 0.34 0.69 1.07 1.48 1.91 2.37 2.85 3.36
1,22 1.11 1.22 1.45 1.8 2.18 2.59 3.02 3.48 3.96 4.47
2,33 2.22 2.33 2.56 2.91 3.29 3.7 4.13 4.59 5.07 5.58
3,44 3.33 3.44 3.67 4.02 4.4 4.81 5.24 5.7 6.18 6.69
4,56 4.45 4.56 4.79 5.14 5.52 5.93 6.36 6.82 7.3 7.81
5,67 5.56 5.67 5.9 6.25 6.63 7.04 7.47 7.93 8.41 8.92
6,78 6.67 6.78 7.01 7.36 7.74 8.15 8.58 9.04 9.52 10.03
7,89 7.78 7.89 8.12 8.47 8.85 9.26 9.69 10.15 10.63 11.14
9 8.89 9 9.23 9.58 9.96 10.37 10.8 11.26 11.74 12.25
Average barometric
pressure (20°C) mbar 1013 1000 977.4 942.8 908.2 875.8 843.5 811.85 779.8 747.8
Average barometric
pressure (68°F) “WC 399 394 385 371 358 345 332 320 307 294
1
2

Technical description of the burner
11
20095042
GB
3.8 Minimum furnace dimensions
The firing rates were set in relation to certified test boilers.
Fig. 4 indicates the diameter and length of the test combustion
chamber.
Example
Output 2579 MBtu/hr: diameter 24 inch - length 6.6 ft.
3.9 Commercial boilers
The burner is suitable for operation on either flame-inversion boil-
ers* or boilers with combustion chambers featuring flow from the
base (three flue passes) on which the best results are obtained in
terms of low NOx emissions.
The maximum thickness of the boiler’s front door must not exceed
10” (Fig. 5).
(*) For flame inversion boilers, a kit is available to reduce CO emis-
sions if required.
The kit includes 5 gas pipes, identical to the other 5 already fit-
ted to the burner head. In standard conditions, the burner head
is fitted with a second group of pipes, with gas outlet in a differ-
ent direction with respect to the others.
With this Kit, the second group of pipes is replaced, so that all
the pipes are the same.
After fitting the kit, ensure they work correctly by measuring the
CO and flue gases emissions.
Fig. 4
Diameter (inches)
length (ft)
Furnace dimensions
D2919
Fig. 5
10” max
D1079

20095042
12
GB
Technical description of the burner
3.10 Burner description
1 Combustion head
2 Ignition electrodes
3 Screw for combustion head adjustment
4 Sleeve
5 Fan motor
6 RWF55 modulator (with analog output 4-20 mA)
7 Fan motor contactor and thermal relay with reset button
8 UV scanner
9 Burner terminal strip “X1”
10 Holes for cables grommets for electrical wirings, accessories
and power supply (to be carried out by the installer)
11 Control box for checking flame and air/fuel ratio
12 Operator panel with LCD display
13 Flame inspection window
14 Low air pressure switch (differential operating type)
15 Slide bars for opening the burner and inspecting the combus-
tion head
16 Safety oil solenoid valve
17 Valve assembly with pressure regulator on nozzle return
18 Gas pressure test point and head fixing screw
19 Air pressure test point
20 Air servomotor
21 Pump motor
22 Low oil pressure switch
23 Pilot attachment
24 Pump
45 46 47 49 50
48 54 6 52 53 54
51
2328
13
3315
17 20 25 26 27
22 35 1
2
3
18
19
4
58
24
571634
55 21
11
10
44
42
40
43
59
12
9
38
37
36
10
56 31 755 5 30 32
829
55
39
41
14
Fig. 6
20097659

Technical description of the burner
13
20095042
GB
25 Gas train flange
26 Boiler mounting flange
27 Flame stability disk
28 Screw securing fan to sleeve
29 Max. gas pressure switch
30 Ignition transformers “T2” (for gas operation)
31 Lifting rings and extention bars
32 Oil/gas actuator
33 High oil pressure switch
34 Ignition transformer “T1” (for oil operation)
35 Terminal strip for oil valve “X2”
36 Timer module and relay “KO1”
37 Timer module and relay “KG1”
38 “K3” relay
39 “K1” relay
40 “KG2” relay
41 “K5” relay
42 “K2” relay
43 Horn
44 Auxiliary fuse
45 “OFF - ON” switch
46 “LOCAL-REMOTE” switch
47 “ALARM SILENCE” button
48 “OIL - OFF - GAS” switch
49 “POWER ON” signal
50 “CALL FOR HEAT signal
51 “ALARM ON” signal
52 “IGNITION ON” signal
53 “FUEL ON” signal
54 Optional holes
55 Ground terminals
56 Pump motor contactor and thermal relay with reset button
57 Delivery oil solenoid valve
58 Return oil solenoid valve
59 DIN bar for fuse holder step-down transformer and OCI
412.10
60 Anchor plate for installation of step-down transformer
Three types of burner failure may occur:
➤Flame safeguard lock-out
If the flame safeguard alarm 51)(Fig. 6) lights up, it indicates
that the burner is in lock-out. To reset, press the reset push-
button.
➤Fan motor trip
release by pressing the push-button on thermal overload
7)(Fig. 6). See “Thermal relay calibration” on page 31.
➤Pump motor trip
release by pressing the push-button on thermal overload
56)(Fig. 6). See “Thermal relay calibration” on page 31.
WARNING
For the installation and the adjustment of the high
fire switch please refer to the specific manual of the
device.

20095042
14
GB
Technical description of the burner
3.11 Control box for the air/fuel ratio (LMV36...)
Warning notes
➤ All activities (mounting, installation and service work, etc.)
must be performed by qualified staff.
➤ Before making any wiring changes in the connection area,
completely isolate the plant from mains supply (all-polar dis-
connection). Ensure that the plant cannot be inadvertently
switched on again and that it is indeed dead. If not observed,
there is a risk of electric shock hazard.
➤ Ensure protection against electric shock hazard by providing
adequate protection for the burner control’s connection termi-
nals.
➤ Each time work has been carried out (mounting, installation,
service work, etc.), check to ensure that wiring and parame-
ters is in an orderly state.
➤ Fall or shock can adversely affect the safety functions. Such
units must not be put into operation, even if they do not exhibit
any damage.
Introduction
The control box for the air/fuel ratio (Fig. 7), (hereafter referred to
simply as the control box), that equips the burners, carries out a se-
ries of integrated functions in order to optimise burner functioning,
both for single operation and together with other units (e.g. double
furnace boiler or more than one generator at the same time).
The basic functions carried out by the control box relate to:
➤ flame control;
➤ the dosage of air and fuel via the positioning (with direct servo-
control) of the relative valves, excluding the possible play in
the mechanical cam calibration systems;
➤ the modulation of burner output, on the basis of the load
requested by the system, maintaining the pressure or temper-
ature of the boiler at the working values set;
➤ the safety diagnostic of the air and fuel circuits, via which it is
possible to easily identify any causes of malfunctioning.
Mechanical design
The following system components are integrated in the LMV36...
basic unit:
• Burner control with gas valve proving system
• Electronic air / fuel ratio control
• Control frequency converter air fan
• Modbus interface
Installation notes
• Always run high-voltage ignition cables separately while ob-
serving the greatest possible distance to the unit and to other
cables.
• Do not mix up live and neutral conductors (fire hazard, danger-
ous failures, loss of protection against electric shock hazard,
etc.).
• Do not lay the connecting cable from the LMV36... to the
AZL2… together with other cables.
Electrical connection of the flame detectors
It is important to achieve practically disturbance- and loss-free sig-
nal transmission:
• Never run the detector cable together with other cables.
– Line capacitance reduces the magnitude of the flame signal.
– Use a separate cable.
• Observe the maximum permissible detector cable lengths.
• The ionization probe is not protected against electric shock
hazard. It is mainspowered and must be protected against ac-
cidental contact.
• Locate the ignition electrode and the ionization probe such that
the ignition spark cannot arc over to the ionization probe (risk
of electrical overloads).
WARNING
To avoid injury to persons, damage to property
or the environment, the following warning notes
must be observed!
The LMV36... is a safety device!
Do not open, interfere with or modify the unit.
The manufacturer will not assume responsibili-
ty for any damage resulting from unauthorized
interference!
WARNING
The first start-up, like every further operation for
the internal settings of the control box, requires
access by means of a password and is only to
be carried out by personnel of the Technical As-
sistance Service who have been specifically
trained in the internal programming of the tool.
Fig. 7
D9300

Technical description of the burner
15
20095042
GB
Technical data
Tab. H
LMV36... basic unit Mains voltage AC 120 V -15 % / +10 %
Mains frequency 50 / 60 Hz ±6 %
Power consumption < 30 W (typically)
Safety class I, with parts according to II and III to DIN EN 60730-1
Terminal loading
‘Inputs’ Unit fuse F1 (internally) 6.3 AT
Perm. mains primary fuse (externally) Max. 16 AT
Undervoltage
• Safety shutdown from operating position
at mains voltage
• Restart on rise in mains voltage
Approx. AC 93 V
Approx. AC 96 V
Terminal loading
‘Outputs’
Total contact loading:
• Nominal voltage
• Unit input current (safety loop) from:
- Fan motor contactor
- Ignition transformer
- Valves
- Oil pump / magnetic clutch
AC 120 V, 50 / 60 Hz
Max. 5 A
Individual contact loading:
Fan motor contactor
• Nominal voltage
• Nominal current
• Power factor
AC 120 V, 50 / 60 Hz
1.6 A pilot duty load declaration to UL372
cos
ϕ > 0.4
Alarm output
• Nominal voltage
• Nominal current
• Power factor
AC 120 V, 50 / 60 Hz
1 A
cos
ϕ > 0.4
Ignition transformer
• Nominal voltage
• Nominal current
• Power factor
AC 120 V, 50 / 60 Hz
1.6 A pilot duty load declaration to UL372 or 250 VA ignition
load declaration to UL372
cos
ϕ > 0.2
Fuel valves
• Nominal voltage
• Nominal current
• Power factor
AC 120 V, 50 / 60 Hz
1.6 A pilot duty load declaration to UL372
cos
ϕ > 0.4
Operation display
• Nominal voltage
• Nominal current
• Power factor
AC 120 V, 50 / 60 Hz
0.5 A
cos
ϕ > 0.4
Cable lengths Mains line
Display, BCI
External lockout reset button
Max. 100 m (100 pF/m)
For used outside the burner cover or the control panel:
Max. 3 m (100 pF/m)
Max. 20 m (100 pF/m)
Environmental
conditions Operation Climatic conditions
Mechanical conditions
Temperature range
Humidity
DIN EN 60721-3-3
Class 3K3
Class 3M3
-20...+60 °C
< 95 % r.h.

20095042
16
GB
Technical description of the burner
Operation sequence of the burner
Key to the sequence diagrams:
Valve proving takes place depending on the parameter:
2) Only with valve proving on startup
3) Parameter: with/without alarm in the event of start prevention
4) In the event of an erroneous signal on startup, followed by
phase 10, otherwise phase 70
0° Position as supplied (0°)
90° Actuator fully open (90°)
Assignment of times:
t1 Prepurge time
TSA1 Safety time 1 gas / oil
TSA2 Safety time 2 gas / oil
00 02 12 22 24 30 36 38 40 42 44 50 52 60 62 70 72 74 81 82 8380
3)
4)
2)
TSA1 TSA2
t1
90
pa
T
P
P
T
P
10
Shutdown
Operation
Startup Valve proving
OUTPUTS INPUTS
Phase number
Fuel
Actuator 2
Air
Actuator 1
Actuators
Safety limit thermostat (STB)
Control thermostat or pressurestat (R)
Flame signal (FS)
Air pressure switch (LP)
Pressure switch-min (Pmin)
Pressure switch-max (Pmax)
Valve proving / leakage test (P LT)
POC (alternative to Pmax)
No-load position
Ignition load
Postpurge position
Nominal load
Low-fire
90°
0°
VSD
Motor (M)
Ignition transformer (Z)
Alarm (AL)
Safety valve (SV)
Fuel valve 1 (V1)
Fuel valve 2 (V2)
Pilot valve (PV)
No-load position
Ignition load
Postpurge position
Nominal load
Low-fire
90°
0°
No-load position
Ignition load
Postpurge position
Nominal load
Low-fire
90°
0°
Fig. 8
D9288
Signal ON
Signal OFF
Any signal is allowed
In standby: after referencing, the actuator is driven to the
no-load position

Technical description of the burner
17
20095042
GB
3.12 Actuators (SQM33.5...)
Warning notes
➤ All activities (mounting, installation and service work, etc.)
must be performed by qualified staff.
➤ Before making any wiring changes in the connection area of
the units, completely isolate the equipment from mains supply
(all-polar disconnection). If not observed, there is a risk of
electric shock hazard.
➤ Ensure protection against electric shock hazard by providing
adequate protection for the connection terminals and by
securing the housing cover.
➤ After any kind of activity (mounting, installation and service
work, etc.), check wiring.
Also ensure that the parameters are correctly set.
➤ Fall or shock can adversely affect the safety functions. Such
units must not be put into operation, even if they do not exhibit
any damage.
Use
The actuators (Fig. 9) are used to drive and position the air damper
and the gas butterfly valve, without mechanical leverages but via
the interposition of an elastic coupling.
They are commanded by the control box, which constantly checks
their position by means of a return signal from the optic sensor in-
side the actuator.
The position (in degrees) of the actuators can be seen on the dis-
play of the Operator Panel.
Index “0” for fuel actuator, index “1” for air actuator.
Installation notes
• Always run the high-voltage ignition cables separate from the
unit and other cables while observing the greatest possible dis-
tance.
• The holding torque is reduced when the actuator is disconnect-
ed from power.
Technical data
Tab. I
WARNING
To avoid injury to persons, damage to property
or the environment, the following warning notes
should be observed!
Do not open, interfere with or modify the actua-
tors!
WARNING
The actuator’s housing must not be opened.
The actuator contains an optical feedback sys-
tem.
WARNING
When servicing or replacing the actuators, take
care not to invert the connectors.
Operating voltage AC / DC 24 V ±20 %
(load on interface)
Safety class 2 to EN 60 730 part 1 and parts 2…14
Power consumption max. 10 W
Degree of protection IP54 to EN 60 529-1
Opening time 0 - 90° min: 5s, max.: 120s
(depending on the type of control box)
Firing rate 0 - 90°
Cable connection RAST2,5 connectors
Direction of rotation Clockwise/anticlockwise
(can be selected from the control box)
Nominal output torque 3 Nm
Holding torque
(when live) 3 Nm
Holding torque
(when dead) 2.6 Nm
Weight approx. 1 kg
Environmental conditions:
Operation
Climatic conditions
Mechanical conditions
Temperature range
Humidity
DIN EN 60 721-3-3
class 3K5
class 3M4
-20...+ 60 °C
< 95 % r.h.
D8271
Fig. 9

20095042
18
GB
Installation
4.1 Notes on safety for the installation
After carefully cleaning all around the area where the burner will be
installed, and arranging the correct lighting of the environment, pro-
ceed with the installation operations.
4.2 Handling
The burner packaging includes a wooden platform, it is therefore
possible to move the burner (still packaged) with a transpallet truck
or fork lift truck.
4.3 Preliminary checks
Checking the consignment
4 Installation
DANGER
All the installation, maintenance and disassembly
operations must be carried out with the electricity
supply disconnected.
WARNING
The installation of the burner must be carried out by
qualified personnel, as indicated in this manual and
in compliance with the standards and regulations of
the laws in force.
DANGER
Combustion air inside the boiler must be free from
hazardous mixes (e.g.: chloride, fluoride, halogen);
if present, it is highly recommended to carry out
cleaning and maintenance more frequently.
WARNING
The handling operations for the burner can be high-
ly dangerous if not carried out with the greatest at-
tention: keep any unauthorised people at a
distance; check the integrity and suitableness of the
available means of handling.
Check also that the area in which you are working
is empty and that there is an adequate escape area
(i.e. a free, safe area to which you can quickly move
if the burner should fall).
When handling, keep the load at not more than 20-
25cm from the ground.
After positioning the burner near the installation
point, correctly dispose of all residual packaging,
separating the various types of material.
CAUTION
Before proceeding with the installation operations,
carefully clean all around the area where the burner
will be installed.
CAUTION
After removing all the packaging, check the integrity
of the contents. In the event of doubt, do not use the
burner; contact the supplier.
The packaging elements (wooden cage or card-
board box, nails, clips, plastic bags, etc.) must not
be abandoned as they are potential sources of dan-
ger and pollution; they should be collected and dis-
posed of in the appropriate places.
WARNING
The output of the burner must be within the boiler's
firing rate;
WARNING
A burner label that has been tampered with, re-
moved or is missing, along with anything else that
prevents the definite identification of the burner
makes any installation or maintenance work diffi-
cult.