Riso Perfect (G) ComColor Series User manual

Applicable Printer models
9150/9150R/9110/9110R
7150/7150R/7110/7110R
052-36039-406

Perfect binder User’s Guide 05
Model:Perfect binder (G) / Perfect binder (E)
The user is cautioned that unauthorised changes or modifications not approved could void the user’s authority to operate
the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try
to correct the interference by one or more of the following measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and receiver.
•Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
•Consult the dealer or an experienced radio / TV technician for help.
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numerique de la classe B est conforme à la norme NMB-003 du Canada.
To ensure safety precautions, be sure to read this guide before
using the product. After reading this guide, keep it in handy for
future reference.
CAUTION
Um Vorsichtsmasnahmen zu treffen, lesen Sie sich vor
Gebrauch des Produkts das Handbuch durch. Halten Sie das
Handbuch nach dem Durchlesen stets griffbereit.
VORSICHT

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Perfect binder User’s Guide 05
About This Guide
Prefaces
Thank you for using the Perfect binder.
The Perfect binder is a device, connecting to the RISO printer (ComColor 9150/9110/7150/7110) to perform
the perfect binding. You can make booklets with the printed covers and body pages, and also make printing
and binding from Microsoft Word files or PDF files by using the dedicated software.
Please read the related guides before using or when you have concerns while using, and make use of this
product and guide long for ever.
The following two guides are supplied with the Perfect binder.
●User's Guide (this guide)
This guide describes specifications, operations and settings of each function.
This guide also describes how to handle or replace the consumables and the action to take when the
problems occur.
●Application Guide
This guide describes the method to create binding data by loading "cover data" and "body page data".
This guide describes required information when connecting the Perfect binder. For the printer settings
unconcerned about binding functions, see the ComColor Series printer manual.
About This Guide
(1) No part of this guide may be reproduced in whole or in part without the permission of RISO KAGAKU
CORPORATION.
(2) The contents of this guide may undergo changes without prior notice to reflect improvements in the product.
(3) RISO shall not be liable for any consequence of using this guide or this product.
Trademark Credits
ComColor and FORCEJET are trademarks of RISO KAGAKU CORPORATION.
is a registered trademark of RISO KAGAKU CORPORATION in Japan and other countries.
All other product names and company names written in this guide are trademarks or registered trademarks of their
respective companies.

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Perfect binder User’s Guide 05

Symbols, Notations, and Screenshots Used in This Guide
■Symbols Used in This Guide
Indicates cautions that should be noted for safe use of this machine.
Indicates important items that should be noted or are prohibited.
Indicates useful information or additional information.
■Names of Keys and Buttons
The names of hard keys on the operation panel and buttons/items on the touch panel screen or computer (application)
window are indicated with square brackets [ ].
■Illustrations Used in This Guide
The screenshots and illustrations contained in this guide may vary depending on the model of the printer, or the usage
environment, including the connected optional equipment.
Example: Press the [STOP] key.
Example:Press [Glue temperature].
Example:Click [Serial No.].
●Operation Panel ●Touch Panel Screen ●Computer (Application) Window

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Perfect binder User’s Guide 05
Contents
About This Guide ................................................................................................1
Symbols, Notations, and Screenshots Used in This Guide ........................... 2
Safety Precautions ..............................................................................................5
Warning Symbols .......................................................................................... 5
Installation Location ...................................................................................... 5
Power Connection ......................................................................................... 6
Handling ........................................................................................................ 7
Caution Label ................................................................................................ 8
Before Use ...........................................................................................................9
Installation Location ...................................................................................... 9
Power Connection ......................................................................................... 9
Required Spacing ....................................................................................... 10
Handling ...................................................................................................... 11
Usable Paper .............................................................................................. 12
Consumable Storage and Handling Precautions ........................................ 13
Disposing of Used Consumables ................................................................ 13
Part Names and Functions ...............................................................................14
What You Can Do with the Perfect binder ......................................................16
Perfect Binding ..................................................................................................18
Binding Method ........................................................................................... 18
Terms .......................................................................................................... 18
Paper Feed Path ......................................................................................... 20
Basic Procedure ................................................................................................22
Binding Preparations ........................................................................................23
Turning the Power ON/OFF ........................................................................ 23
Confirming the Main Unit's Status ............................................................... 23
Loading the Body Pages/Cover (Manual Binding) ...................................... 25
Outputting the Booklets ............................................................................... 26
Creating a Booklet from Original Data ............................................................27
Restrictions on the Printer ........................................................................... 28

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Perfect binder User’s Guide 05
Chapter 1 Functions for Binding...........................................................1-1
Operations of the Binding Job ............................................................1-2
Viewing the Job List ................................................................................... 1-2
Changing Finished Job and Folder Job Settings ....................................... 1-3
Setting the Binding Functions .................................................................... 1-4
Administrator Settings .........................................................................1-7
Perfect binder Settings ............................................................................... 1-7
Cover Settings for the Perfect binder ......................................................... 1-8
Chapter 2 Maintenance ..........................................................................2-1
Replacing the Consumables ................................................................2-2
Replacing the Glue Sheet .......................................................................... 2-2
Replacing the Filters .................................................................................. 2-4
Disposing the Cutting Trash ....................................................................... 2-5
Cleaning .................................................................................................2-7
Troubleshooting ....................................................................................2-8
Precautions When Removing Jammed Paper ......................................... 2-13
Chapter 3 Appendix................................................................................3-1
Specifications ........................................................................................3-2
Consumables ........................................................................................3-4
Consumable Items ..................................................................................... 3-4
Vorsichtsmaßnahmen ..........................................................................3-6
Warnsymbole ............................................................................................. 3-6
Aufstellungsort ........................................................................................... 3-7
Netzanschluss ............................................................................................ 3-7
Behandlung ................................................................................................ 3-8
Warnsymbole ............................................................................................. 3-9
Vor Inbetriebnahme ............................................................................3-10
Aufstellungsort ......................................................................................... 3-10
Netzanschluss .......................................................................................... 3-10
Abmessungen .......................................................................................... 3-11
Behandlung .............................................................................................. 3-12
Verwendbares Papier .............................................................................. 3-13
Materiallager und Schutzmaßnahmen zur sicheren Handhabung ........... 3-14
Entsorgung verbrauchten Materials ......................................................... 3-14
Technische Daten .................................................................................... 3-15

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Perfect binder User’s Guide 05
Safety Precautions
This section describes the items that should be followed for safe use of this machine. Be sure to read this
section before using the machine.

Warning Symbols
To use the machine properly and to prevent human injury and damage to properties, the following warning
symbols are used. Read the meaning of the symbols to understand and then read this guide.
Examples of symbols

Installation Location
CAUTION
■Place the machine on a flat or stable surface.
Otherwise, the machine might be inclined or fall down, resulting in human injury.
■Do not place the machine in a dusty or humid location. Otherwise, a fire or an electric shock might
occur.
WARNING Indicates that incorrect handling by ignoring this symbol may cause death or
serious human injury.
CAUTION Indicates that incorrect handling by ignoring this symbol may cause human
injury or damage to properties.
The symbol indicates a prohibited action. A specific prohibited action is drawn inside or
next to the symbol. (The left figure indicates that disassembly is prohibited.)
The symbol indicates a forced action or an instruction. A specific instruction is drawn
inside the symbol. (The left figure indicates an instruction to remove the power plug from the
electrical outlet.)

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Perfect binder User’s Guide 05

Power Connection
WARNING
■Confirm the specification of the machine's power source and use the power source with sufficient
margin. Otherwise, a fire or an electric shock might occur.
■Do not connect another electric product to the same electrical outlet.
■Install the machine near the wall socket to avoid using an extension cord between the machine
and the wall socket. If an extension cord is absolutely required, do not use longer than 5m (15ft).
Otherwise, a fire or an electric shock might occur.
■Do not damage or rebuild the power cord. Placing a heavy object on the cord or pulling or
forcibly bending the cord may damage the cord, resulting in a fire or an electric shock.
■The power cord supplied with this product can be used only for this machine. Do not use it for another
electric product. Otherwise, a fire or an electric shock might occur.
■Do not plug or unplug the power cord if your hands are wet. Otherwise, an electric shock might occur.
CAUTION
■Connect the plug securely to the electrical outlet to avoid a loose connection.
■Do not pull the power cord when unplugging it. Otherwise, it could become damaged and a fire or an
electric shock might occur. Be sure to hold on to the plug when unplugging the power cord.
■If the machine will not be used for a long time, such as during a holiday, unplug the power cord from the
electrical outlet for safety.
■Pull out the power plug from the electrical outlet at least once a year and clean the prongs of the plug
and their surroundings. Dust collected on these areas can result in fire.

7
Safety Precautions
Perfect binder User’s Guide 05

Handling
WARNING
■Do not place water containers or metallic objects on the machine. If water drips inside the machine or a
metallic object drops inside it, a fire or an electric shock might occur.
■Do not insert or drop any metallic material or flammable substances into the machine through any
opening. A fire or an electric shock might occur.
■Do not remove the covers. Otherwise, you might be electrically shocked by the high-voltage part
inside.
■Do not disassemble or rebuild the machine by yourself. Otherwise, a fire or an electric shock might
occur.
■If the unit emits excessive heat, smoke or foul odor, immediately press the [Sub power] key of the
printer first, and then turn off the [Main power] switch. Next, turn off the [Main power] switch of
this machine, unplug all the power cords and contact your dealer (or authorized service
representative). Otherwise, a fire or an electric shock might occur.
■If something drops inside the unit, immediately press the [Sub power] key of the printer first, and
then turn off the [Main power] switch. Next, turn off the [Main power] switch of this machine,
unplug all the power cords and contact your dealer (or authorized service representative).
Continued use might result in a fire or an electric shock.
CAUTION
■Do not insert your fingers in the areas around the body sheet stacker or booklet slot.
Otherwise, an injury might occur.
■When moving the machine, contact your dealer (or authorized service representative). If you try to
forcibly move the machine, the machine might overturn, resulting in injury.
■Perform adequate ventilation during work with the machine. If you feel sick, immediately move to the
place with fresh air.
■If you feel something unusual, immediately consult a doctor.
■Around the high temperature caution label becomes high temperature. Never touch around the label.
Also, do not keep touching the other parts which becomes high temperature for a long time.
Otherwise, burn might occur.
■Be careful not to stumble over the output tray. Contact might result in a fall or an injury.
■Do not place objects on the machine. The heat from the heater inside the machine may deform or
damage the objects.

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Perfect binder User’s Guide 05

Caution Label
For safety use, the caution label below is adhered to this machine.
When operating or maintaining this machine, read the instruction of the caution label for safety use.
Do not remove or dirty the label. If the label is not stuck on the machine, turned out or unreadable, contact
your dealer (or authorized service representative).
■Location of the Caution Label
The locations of the caution labels (warning) are shown below.
■Label Details
The location of the label is high temperature. Body contact may result in burn.
Do not touch the machine with bare hand immediately after the machine is stopped.
When touching the machine, wear the heatproof gloves. When you do not wear the gloves, confirm
that the machine has thoroughly cooled down.

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Perfect binder User’s Guide 05
Before Use
This section describes the precautions that must be observed before using the machine.

Installation Location
Observe the following precautions.
■Your dealer will help you to determine a proper location for the machine at the time of delivery.
■When moving the machine, contact your service representative.
■Avoid installing the machine in the following locations. Otherwise, incorrect operation, malfunction, or
accident might occur.
•Places subject to direct sunlight or excessively illuminated such as next to windows (if inevitable, use a curtain at
the window)
•Places subject to sudden temperature variations
•Places excessively hot and humid or cold and dry
•Places close to fire or heat
•Places directly subject to cold air from air conditioners or hot air from heaters, as well as radiant heat
•Places with poor air permeability or ventilation
•Dusty places
•Places subject to excessive vibration
■Install the machine in a place whose levelness is within the following specified range.
Installation surface level: 2° or less
■Operate the machine under the following environment conditions.
Temperature range: 15 °C to 30 °C (59 °F to 86 °F)
Humidity range: 40% to 70% RH (non-condensing)

Power Connection
Observe the following precautions.
■Connect the plug securely to the optional connection outlet on the printer main unit to avoid a loose
connection.
■Install the machine near an electrical outlet.
■When the [Main power] of the machine is turned ON, the machine is turned ON and OFF by the power of
the printer.

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Perfect binder User’s Guide 05

Required Spacing
■Printer and Perfect binder
Provide sufficient space for the operations, replacing the consumables, and maintenance.
●As seen from the front
Units: mm (inch)
2,490 (98 1/32")
1,220*2
(48 1/32")
2,750 (108 9/32")*1
●As seen from the side
Units: mm (inch)
1,345 (52 31/32")*3
1,615
(63 19/32")
810 (31 7/8")
100 (3 15/16")

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Before Use
Perfect binder User’s Guide 05
The size varies depending on the optional equipment used.

Handling
■Do not use the main power switch to turn the machine OFF or unplug the machine during operation.
■Do not open any of the covers during operation.
■Do not move the machine.
■The machine contains precision components and moving parts. Therefore, do not perform operations
not described in the guides.
■Do not place heavy objects on the machine or subject the machine to strong shocks.
■Open and close the covers gently.
■Turn the printer's [Sub power] key OFF before turning the [Main power] switch OFF then ON again.
*1
Width
Printer and Perfect binder 2,750 mm (108 5/16")
Printer, Perfect binder and Scanner (when using special scanner stand) 2,750 mm (108 5/16")
Printer, Perfect binder and Face Down Offset Stapler 2,970 mm (116 29/32")
Printer, Perfect binder and High Capacity Feeder 3,095 mm (121 29/32")
*2
Height
Printer and Perfect binder 1,125 mm (44 9/32")
Printer, Perfect binder and Scanner (when using special scanner stand) 1,220 mm (48 1/32")
Printer, Perfect binder and Face Down Offset Stapler 1,345 mm (52 31/32")
*3
Depth
Printer and Perfect binder 1,240mm (48 13/16")
Printer, Perfect binder and Scanner (when using special scanner stand) 1,345mm (52 31/32")
Printer, Perfect binder and High Capacity Feeder 1,240mm (48 13/16")

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Perfect binder User’s Guide 05

Usable Paper
Cover Sheet
The following paper type and size can be loaded for the cover sheet.
*1 If the thickness of a booklet (spine) is 20 mm (25/32") or more, use of paper with 105 g/m2(28-lb bond) or heavier is recommended.
*2 The length of a cover changes depending upon the thickness of the body pages to be bound. Paper with shorter length than body
pages cannot be used.
For usable paper, see also the ComColor Series printer's guide.
Body Page
The following paper type and size can be loaded for the body pages.
*1 A5-LEF is unavailable.
*2 For A5-LEF: 64 g/m2(17-lb bond) to 128 g/m2(34-lb bond)
Cover Type
Paper Type Plain paper, recycled paper, high-quality paper
Paper Weight*1 Feed tray: 80 g/m2(21-lb bond) to 104 g/m2(28-lb bond)
Standard tray/Cover sheet inserter: 80 g/m2(21-lb bond) to 210 g/m2(56-lb bond)
Texture Direction Short-grained paper (parallel to the short side)
Paper Warpage
3 mm (1/8") or less
Cover Sheet Size*2 [Regular Size]
Cover sheet (When cutting off the surplus part):
A5: 210 mm × 307 - 342 mm (8 1/4" × 12 3/32"-13 15/32")
B5: 257 mm × 374 - 409 mm (10 1/8" × 14 23/32"-16 3/32")
A4: 297 mm × 430 - 465 mm (11 11/16" × 16 15/16"-18 5/16")
Letter: 279.4 mm × 441.8 - 476.8 mm (11" × 17 13/32" - 18 25/32")
Cover sheet (When leaving the surplus part):
A5: 210 mm
× 298.5 - 342 mm (8 1/4" × 11 3/4"-13 15/32")
B5: 257 mm
× 365.5 - 409 mm (10 1/8" × 14 3/8"-16 3/32")
A4: 297 mm
× 421.5 - 465 mm (11 11/16" × 16 19/32"-18 5/16")
Letter: 279.4 mm × 433.3 - 476.8 mm (11" × 17 2/32" - 18 25/32")
Body Page Type
Paper Type Plain paper, recycled paper
Paper Weight Feed tray: 52 g/m2(14-lb bond) to 104 g/m2(28-lb bond)*1
Standard tray/Body sheet stacker: 52 g/m2(14-lb bond) to 128 g/m2(34-lb bond)*2
Paper Warpage 3 mm (1/8") or less
Body Page Size (Binding Size)
Size [Regular Size]
A5 (210 mm × 148 mm (8 1/4" × 5 13/16"))
B5 (257 mm × 182 mm (10 1/8" × 7 3/16"))
A4 (297 mm × 210 mm (11 11/16" × 8 1/4"))
Letter (279.4 mm × 215.9 mm (11" × 8 1/2")

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Before Use
Perfect binder User’s Guide 05

Consumable Storage and Handling Precautions
■Avoid keeping the glue sheets and filters in the following places. Keep them in the adequate environment.
•Places subject to direct sunlight or excessively illuminated such as next to windows (if inevitable, use a
curtain at the window and store in areas between 5°C and 35°C (41°F - 95°F))
•Places subject to sudden temperature variations
•Places excessively hot and humid or cold and dry
■Keep the operation environment of the machine and storage temperature of consumable, and check the
manufacturing date to use as soon as possible after purchase.

Disposing of Used Consumables
Dispose finished glue sheets (glue sheet core, film) and filters (deodorant filter, dust filter) according to the
regulations in your local community.
For details, contact your dealer (or authorized service representative).
Booklet Width 1.5 mm (1/16") to 30 mm (1 3/16")
15 - 500 sheets (When using plain paper and recycled paper (85 g/m2(23-lb bond)),
15 - 300 sheets)
(Binding amount of sheets varies depending on the paper type.)
Glue Sheet
Part Material
Glue Sheet Plastic
Core Paper
Sheet Holder Plastic
Release Liner/Rolling Core Plastic/Paper
Filter
Part Material
Deodorant Filter Plastic/Active charcoal
Frame Paper
Dust Filter Plastic
Body Page Size (Binding Size)

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Perfect binder User’s Guide 05
Part Names and Functions
aCover Sheet Inserter
Set cover sheets for manual binding.
bSide Guides
Slide to suit the cover width so that the paper is neatly
aligned.
cEnd Guide
Slide to suit the cover end so that the paper is neatly
aligned.
dCover Sheet Inserter Open Lever
Use to slide the cover sheet inserter.
eBooklet Slot
Bound booklets are output.
fFront Cover
Open this cover to remove the jammed paper or
cutting trash in the cover sheet dust box.
gCover Sheet Dust Box
Collects the cover sheet dust (cutting trash).
hBody Sheet Stacker
Load the printed body pages into this part for manual
binding.
iDeodorant Filter
Absorbs vaporized matters and odors generated in
the machine when warming up the glue.
jSide Cover
Open this cover to replace the consumables.
kGlue Sheet Cover
Use to hold and supply the glue sheet.
lGlue Sheet
Load the glue sheet used for binding.
mRolling Core
Set the rolling core used to roll up the protect film of
the glue sheet.
nMain Power Switch
When this switch is ON, this machine turns ON or
OFF at the same time as the printer's main power.
oOutput Tray
Booklets are output here.
pEject Button
Press to eject the booklets.

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Part Names and Functions
Perfect binder User’s Guide 05

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Perfect binder User’s Guide 05
What You Can Do with the Perfect binder
Cover
Cover
Cover
Body
page
Page 1
Body
page
Load the printed cover
and body pages into
the Perfect binder
Print out both the
cover and body pages
from original data
Print Preparations Creating Process of Bi
n
Load the printed cover
into the Perfect binder,
and then print out the
body page's original
data
Preparation
Prepare original data of
cover and body pages, or
printouts
Start the binding data creating
application on your PC.
Start the binding data creating
application on your PC.
Set up the manual binding on
the touch panel.
You can perform the perfect binding in three methods below:
●Print out both the cover and body pages from original data
●Load the printed cover into the Perfect binder, and then print out the body page's original data
●Load the printed cover and body pages into the Perfect binder

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Perfect binder User’s Guide 05
Cover
Cover
Body
page
Page 1
Creating Binding Data
n
ding Data Binding Process
Binding
Printing and binding
the cover and body
pages
Binding the printed
body pages
Load original data to
set imposition and edit
data.
Creating Binding Data
Load original data to
set imposition and edit
data.
Load the printed cover into the
cover sheet inserter in the
Perfect binder.
Load the printed cover into the cover sheet
inserter in the Perfect binder.
Load body pages into the body sheet stacker.
There are two processes for perfect binding:
●Creating process of binding data: Use the binding data creating application (Perfect Binding Software)
●Binding process: Bind the printouts using the Perfect binder

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Perfect binder User’s Guide 05
Perfect Binding
This section describes the method, terms, and constructure of this machine.

Binding Method
Perfect binding does not use staples; the binder glues body pages to the cover sheet. The cover sheet which
contains the front covers, spine and back covers in one sheet wraps the body pages.
With the Perfect binder, you can make a booklet by directly printing out original data or loading the printed
cover and body pages.

Terms
This section describes the terms of binding used in this guide.
■Terms of the Status of the Perfect binder
The Perfect binder's status changes to the following, according to the printer's status.
You can make settings in "Perfect binder Settings" (p. 1-7).
Term Description
Printer The printer which can be connected to the Perfect binder (ComColor 9150/
9110/7150/7110)
Glue heater Heater which warms up the glue temperature to 180 °C (356 °F) and glue tank
temperature to 155 °C (311 °F)
Warming up mode Status that the glue heater warms up the glue and glue tank to the suitable
temperature
Stand-by mode Status that the glue and glue tank is the suitable temperature so that the
machine is ready for binding
Cooling down mode Status that the glue heater runs at the lower temperature to prevent the
deterioration of the glue
Sleep mode Status that the glue heater stops warming and the power consumption of the
Perfect binder is saved
Printer Perfect binder
• Sub power ON
• Wake-up key ON
Starts in the "warming up mode" or "sleep mode",
according to the "Admin. Settings"*
• Power saving mode
Backlight OFF
Power consumption (in sleep) (Standard)
Sleep mode
• Sub power OFF
• Power saving mode
Power consumption (in sleep) (Low)
Power OFF
*