RNA SLL 800 User manual

Operating Instructions
Linear feeder
SLL 175
SLL 400
SLL 800
SLL 804
SLF 1000

Rhein-Nadel Automation GmbH 2
VT_BA_SLL-SLF-EN_2019 / 18.02.2019 SJ
Table of Contents
1. Technical data........................................................................................................................ 4
2. Safety directives..................................................................................................................... 9
2.1. Applicable directives and standards..................................................................................... 10
3. Design and functional description of linear feeder................................................................ 10
4. Shipment and installation ..................................................................................................... 11
4.1. Shipment .............................................................................................................................. 11
4.2. Installation ............................................................................................................................ 11
5. Commissioning..................................................................................................................... 12
5.1. Tuning .................................................................................................................................. 12
5.1.1. Mechanical tuning procedure for use with compact controller.............................................. 13
5.1.2. Tuning procedure for use with frequency-controlled control system .................................... 14
5.1.3. Changing the spring set on linear feeders............................................................................ 15
5.1.4. Adjusting the desired feeding behaviour / synchronism of the linear feed rail...................... 18
6. Feed rail design rules........................................................................................................... 20
7. Maintenance......................................................................................................................... 20
8. Spare parts and customer service........................................................................................ 20
9. What if... (Advice on troubleshooting) .................................................................................. 21

Rhein-Nadel Automation GmbH 3
VT_BA_SLL-SLF-EN_2019 / 18.02.2019 SJ
Declaration of Conformity
within the meaning of Low-Voltage Directive 2006/95/EC
We hereby declare that the product meets the following requirements:
Low-Voltage Directive 2006/95/EC
Applied harmonised standards: DIN EN 60204 T1
Remarks:
We assume that our product will be incorporated into a stationary machine.
Rhein-Nadel Automation GmbH
---------------------------------
Managing Director
Jack Grevenstein

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1. Technical data
Pin assignment
Notice
All linear feeders listed in this table shall be operated only in conjunction with an RNA controller and with
a mains voltage of 230 V / 50 Hz. For special voltages and frequencies please refer to the separate data
sheet.
With jumper: The jumper must be inserted be-
tween connections 3 + 4.

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Linear feeder SLL 175
Linear Feeder Type
SLL175-175
SLL175-250
Dimensions L x W 2)x H (mm)
200x62x63
275x62x63
Weight
1.2
1.4
Degree of protection
IP54
IP54
Connecting cable length (m)
1,800
1,800
Power input1) (VA)
16
16
Current 1) (A)
70 mA
70 mA
Nominal magnet voltage 1) / frequency (V / Hz)
200/50
200/50
Number of magnets
1
1
Magnet type/
Article number
WZAW010
35005804
Magnet colour
black
Air gap (mm)
1.0
1.0
Vibration frequency (Hz)
100
Number of spring packs
2
2
Standard spring set
Total number of springs (all spring packs)
1x1.25 / 1x1.5/ 1x1.0 / 1x0.75
2x1.25 / 1x1.5/ 1x1.0 / 1x0.75
Spring dimensions (mm)
Length (borehole gauge) x width (borehole gauge)
44.3 (35) x 26.7 (12)
44.3 (35) x 26.7 (12)
Spring thickness (mm)
0.75 - 1.5
0.75 - 1.5
Property classes of spring fastening bolts
8.8
8.8
Tightening torque of spring fastening bolts
3.5 Nm
3.5 Nm
Tightening torque of lateral spring fastening bolts
3.5 Nm
3.5 Nm
Max. weight of linear rail, depending on mass moment of
inertia and desired feeder speed
1300 g
1500 g
Maximum rail length (mm)
325
400
Max. useful weight of the linear feeder unit, depending
on mass moment of inertia and desired feeder speed
400 –500 g
500 –600 g
Linear feeder SLL 400
Linear Feeder Type
SLL 400 - 400
SLL 400 - 600
SLL 400 - 800
SLL 400-1000
Dimensions L x W 2)x H (mm)
430 x 84 x 103
630 x 84 x 103
830 x 84 x 103
1030x84x103
Weight
6.5
8
10
12.5
Degree of protection
IP 54
IP 54
IP 54
IP 54
Connecting cable length (m)
1.5
1.5
1.5
1.5
Power input1) (VA)
120
120
120
120
Current 1) (A)
0.6
0.6
0.6
0.6
Nominal magnet voltage 1) / frequency (V / Hz)
200 / 50
200 / 50
200 / 50
200 / 50
Number of magnets
1
1
1
1
Magnet type/
Article number
WZAW 040
35000760
Magnet colour
black
Air gap (mm)
1.0
1.0
1.0
1.0
Vibration frequency (Hz)
100 Hz
Number of spring packs
2
2
3
4
Standard spring set
Total number of springs (all spring packs)
2 x 2.0
3 x 3.0
2 x 2.0
4 x 3.0
2 x 2.0
4 x 3.0
3 x 2.0
5 x 3.0
Spring dimensions (mm)
Length (borehole gauge) x width (borehole gauge)
70 (56) x 40
(18)
70 (56) x 40
(18)
70 (56) x 40
(18)
70 (56) x 40
(18)
Spring thickness (mm)
2.0 and 3.0
2.0 and 3.0
2.0 and 3.0
2.0 and 3.0
Property classes of spring fastening bolts
8.8
8.8
8.8
8.8
Tightening torque of spring fastening bolts
12.5 Nm
12.5 Nm
12.5 Nm
12.5 Nm
Tightening torque of lateral spring fastening bolts
12.5 Nm
12.5 Nm
12.5 Nm
12.5 Nm
Max. weight of linear rail, depending on mass moment of
inertia and desired feeder speed
approx. 5 kg
approx. 6 kg
approx. 7 kg
approx. 8 kg
Maximum rail length (mm)
700
900
1,100
1,300
Max. useful weight of the linear feeder unit, depending
on mass moment of inertia and desired feeder speed
1.5 - 2 kg
1.5 - 2 kg
1 - 1.5 kg
1 - 1.5 kg

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Linear feeder SLL 800
Linear Feeder Type
SLL 800 - 800
SLL 800 - 1000
SLL 800 - 1200
SLL 800 - 1400
Dimensions L x W 2)x H (mm)
850 x 120 x
162
1,050 x 120 x
162
1,250 x 120 x
162
1,450 x 120 x
162
Weight
18.5 kg
20.5 kg
23.5 kg
24.0 kg
Degree of protection
IP 54
IP 54
IP 54
IP 54
Connecting cable length (m)
2
2
2
2
Power input1) (VA)
251
251
251
251
Current 1) (A)
1.26
1.26
1.26
1.26
Nominal magnet voltage 1) / frequency (V / Hz)
200 / 50
200 / 50
200 / 50
200 / 50
Number of magnets
1
1
1
1
Magnet type/
Article number
YZAW 080
35000763
Magnet colour
red
Air gap (mm)
3.0
3.0
3.0
3.0
Vibration frequency (Hz)
50 Hz
Number of spring packs
2
2
2
2
Standard spring set
Total number of springs
1 x 2.5
5 x 3.5
1 x 2.5
5 x 3.5
1 x 2.5
6 x 3.5
1 x 2.5
6 x 3.5
Spring dimensions (mm)
Length (borehole gauge) x width (borehole gauge)
108 (90) x 55
(25)
108 (90) x 55
(25)
108 (90) x 55
(25)
108 (90) x 55
(25)
Spring thickness (mm)
2.5; 3.5
2.5; 3.5
2.5; 3.5
2.5; 3.5
Property classes of spring fastening bolts
8.8
8.8
8.8
8.8
Tightening torque of spring fastening bolts
30 Nm
30 Nm
30 Nm
30 Nm
Tightening torque of lateral spring fastening bolts
30 Nm
30 Nm
30 Nm
30 Nm
Max. weight of linear rail, depending on mass moment
of inertia and desired feeder speed
approx. 11 kg
approx. 13 kg
approx. 15 kg
approx. 17 kg
Maximum rail length (mm)
1,100
1,300
1,500
1,700
Max. useful weight of the linear feeder unit, depending
on mass moment of inertia and desired feeder speed
4 - 8 kg
4 - 8
6 - 10
6 - 10
Linear Feeder Type
SLL 800 - 1600
SLL 800 - 1800
SLL 800 - 2000
Dimensions L x W 2)x H (mm)
1,650 x 120 x 162
1,850 x 120 x 162
2,050 x 120 x 162
Weight
31.5
34.0
39.5
Degree of protection
IP 54
IP 54
IP 54
Connecting cable length (m)
2
2
2
Power input1) (VA)
251
251
251
Current 1) (A)
1.26
1.26
1.26
Nominal magnet voltage 1) / frequency (V / Hz)
200 / 50
200 / 50
200 / 50
Number of magnets
1
1
1
Magnet type/
Article number
YZAW 080
35000763
Magnet colour
red
Air gap (mm)
3.0
3.0
3.0
Vibration frequency (Hz)
50 Hz
Number of spring packs
3
3
3
Standard spring set
Total number of springs
2 x 2.5
7 x 3.5
2 x 2.5
7 x 3.5
2 x 2.5
9 x 3.5
Spring dimensions (mm)
Length (borehole gauge) x width (borehole gauge)
108 (90) x 55 (25)
108 (90) x 55 (25)
108 (90) x 55 (25)
Spring thickness (mm)
2.5; 3.5
2.5; 3.5
2.5; 3.5
Property classes of spring fastening bolts
8.8
8.8
8.8
Tightening torque of spring fastening bolts
30 Nm
30 Nm
30 Nm
Tightening torque of lateral spring fastening bolts
30 Nm
30 Nm
30 Nm
Max. weight of linear rail, depending on mass moment
of inertia and desired feeder speed
approx. 19 kg
approx. 21 kg
approx. 23 kg
Maximum rail length (mm)
1,900
2,100
2,300
Max. useful weight of the linear feeder unit, depending
on mass moment of inertia and desired feeder speed
6 - 10 kg
6 - 10 kg
6 - 10 kg

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Linear feeder SLL 804
Linear Feeder Type
SLL 804 - 800
SLL 804 - 1000
SLL 804 - 1200
SLL 804 - 1400
Dimensions L x W 2)x H (mm)
850 x 120 x
172
1,050 x 120 x
172
1,250 x 120 x
172
1,450 x 120 x
172
Weight
21.5
24.5
27.5
29.5
Degree of protection
IP 54
IP 54
IP 54
IP 54
Connecting cable length (m)
2
2
2
2
Power input1) (VA)
251
251
251
251
Current 1) (A)
1.26
1.26
1.26
1.26
Nominal magnet voltage 1) / frequency (V / Hz)
200 / 50
200 / 50
200 / 50
200 / 50
Number of magnets
1
1
1
1
Magnet type/
Article number
YZAW 080
35000763
Magnet colour
red
Air gap (mm)
3.0
3.0
3.0
3.0
Vibration frequency (Hz)
50 Hz
Number of spring packs
2
2
2
2
Standard spring set
Total number of springs
1 x 2.5
6 x 3.5
2 x 2.5
5 x 3.5
4 x 2.5
6 x 3.5
2 x 2.5
8 x 3.5
Spring dimensions (mm)
Length (borehole gauge) x width (borehole gauge)
108 (90) x 55
(25)
108 (90) x 55
(25)
108 (90) x 55
(25)
108 (90) x 55
(25)
Spring thickness (mm)
2.5 / 3.5
2.5 / 3.5
2.5 / 3.5
2.5 / 3.5
Property classes of spring fastening bolts
8.8
8.8
8.8
8.8
Tightening torque of spring fastening bolts
30 Nm
30 Nm
30 Nm
30 Nm
Tightening torque of lateral spring fastening bolts
30 Nm
30 Nm
30 Nm
30 Nm
Max. weight of linear rail, depending on mass moment
of inertia and desired feeder speed
21 kg
25 kg
28 kg
32 kg
Maximum rail length (mm)
1,100
1,300
1,500
1,700
Max. useful weight of the linear feeder unit, depending
on mass moment of inertia and desired feeder speed
12 - 15 kg
12 - 15 kg
12 - 15 kg
12 - 15 kg
Linear Feeder Type
SLL 804 - 1600
SLL 804 - 1800
SLL 804 - 2000
Dimensions L x W 2)x H (mm)
1,650 x 120 x 172
1,850 x 120 x 172
2,050 x 120 x 172
Weight
39.5
43.0
49.5
Degree of protection
IP 54
IP 54
IP 54
Connecting cable length (m)
2
2
2
Power input1) (VA)
502
502
502
Current 1) (A)
2.51
2.51
2.51
Nominal magnet voltage 1) / frequency (V / Hz)
200 / 50
200 / 50
200 / 50
Number of magnets
2
2
2
Magnet type/
Article number
YZAW 080
35000763
Magnet colour
red
Air gap (mm)
3.0
3.0
3.0
Vibration frequency (Hz)
50 Hz
Number of spring packs
3
3
3
Standard spring set
Total number of springs
4 x 2.5
9 x 3.5
4 x 2.5
9 x 3.5
4 x 2.5
11 x 3.5
Spring dimensions (mm)
Length (borehole gauge) x width (borehole gauge)
108 (90) x 55 (25)
108 (90) x 55 (25)
108 (90) x 55 (25)
Spring thickness (mm)
2.5; 3.5
2.5; 3.5
2.5; 3.5
Property classes of spring fastening bolts
8.8
8.8
8.8
Tightening torque of spring fastening bolts
30 Nm
30 Nm
30 Nm
Tightening torque of lateral spring fastening bolts
30 Nm
30 Nm
30 Nm
Max. weight of linear rail, depending on mass moment
of inertia and desired feeder speed
36 kg
40 kg
44 kg
Maximum rail length (mm)
1,900
2,100
2,300
Max. useful weight of the linear feeder unit, depending
on mass moment of inertia and desired feeder speed
12 - 15 kg
12 - 15 kg
12 - 15 kg

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Linear feeder SLF 1000
1)For special connected loads (voltage / frequency) see rating plate on the magnet
2) Width indication for version b (= breit/wide)
Linear Feeder Type
SLL 804 - 2400
SLL 804 - 2800
Dimensions L x W 2)x H (mm)
2,450 x 120 x 172
2,850 x 120 x 172
Weight
63
76
Degree of protection
IP 54
IP 54
Connecting cable length (m)
2
2
Power input1) (VA)
502
502
Current 1) (A)
2.51
2.51
Nominal magnet voltage 1) / frequency (V / Hz)
200 / 50
200 / 50
Number of magnets
2
4
Magnet type/
Article number
YZAW 080
35000763
Magnet colour
red
Air gap (mm)
3.0
3.0
Vibration frequency (Hz)
50 Hz
Number of spring packs
4
4
Standard spring set
Total number of springs (all spring packs)
2 x 2.5
14 x 3.5
2 x 2.5
14 x 3.5
Spring dimensions (mm)
Length (borehole gauge) x width (borehole gauge)
108 (90) x 55 (25)
108 (90) x 55 (2)
Spring thickness (mm)
2.5; 3.5
2,53,5
Property classes of spring fastening bolts
8.8
8.8
Tightening torque of spring fastening bolts
30 Nm
30 Nm
Tightening torque of lateral spring fastening bolts
30 Nm
30 Nm
Max. weight of linear rail, depending on mass moment of
inertia and desired feeder speed
approx. 51 kg
approx. 62 kg
Maximum rail length (mm)
2,700
3,100
Max. useful weight of the linear feeder unit, depending
on mass moment of inertia and desired feeder speed
10 - 12 kg
10 - 12 kg
Linear Feeder Type
SLF 1000-1000
SLF 1000-1500
Dimensions L x W 2)x H (mm)
1,100 x 244 x 178
1,600 x 244 x 178
Weight
62
80
Degree of protection
IP 54
IP 54
Connecting cable length (m)
2
2
Power input1) (VA)
504
1,004
Current 1) (A)
2.51
5.0
Nominal magnet voltage 1) / frequency (V / Hz)
200 / 50
200 / 50
Number of magnets
2
4
Magnet type/
Article number
YZAW 080
35000763
Magnet colour
red
Air gap (mm)
2.5
2.5
Vibration frequency (Hz)
50 Hz
Number of spring packs
2
3 (4)³
Standard spring set
Total number of springs (all spring packs)
8 x 3.5
12 x 3.5
Spring dimensions (mm)
Length (borehole gauge) x width (borehole gauge)
128(108) x 160(2x60)
128(108) x 160(2x60)
Spring thickness (mm)
3.5
3.5
Property classes of spring fastening bolts
8.8
8.8
Tightening torque of spring fastening bolts
60 Nm
60 Nm
Tightening torque of lateral spring fastening bolts
80 Nm
80 Nm
Max. weight of linear rail, depending on mass moment of
inertia and desired feeder speed
approx. 40 kg
approx. 70 kg
Maximum rail length (mm)
2,000
2,500
Max. useful weight of the linear feeder unit, depending
on mass moment of inertia and desired feeder speed
20 - 30 kg
40 - 50 kg

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2. Safety directives
We have taken great care in design and manufacture of our linear feeder in order to ensure smooth and safe opera-
tion. You, too, can make an important contribution towards safety at work. We therefore ask you to read the brief op-
erating instructions completely prior to commissioning the system. Observe the safety directives at all times!
Make sure that all persons working with or at the equipment also read the following safety directives carefully and fol-
low them!
These Operating Instructions only apply to the equipment types indicated on the cover page.
Notice
This hand indicates useful tips for operation of the linear feeder.
Attention
This warning triangle indicates safety notices. Non-observance of such warnings may cause serious injury
or even death.
Machine hazards
•Hazards arise mainly from the electrical components of the linear feeder. If the linear feeder comes into contact
with moisture or liquids there is risk of electric shock.
•Make sure that protective earthing of the power supply system is in perfect condition!
Intended use
The intended use of the linear feeder is the driving of feed rails. They serve for linear transfer as well as correctly ori-
ented and metered supply of bulk products.
Intended use also includes observance of the operating instructions and compliance with the maintenance rules.
For the technical data of your linear feeder please refer to 'Technical Data' in Section 1. Make sure that the rating data
of the linear feeder, control system and power supply are compatible.
Notice
Operate the linear feeder in perfect condition only.
Never operate the linear feeder in areas subject to explosion hazards or in wet areas.
Operate the linear feeder only in the configuration of drive unit, control unit and vibratory system agreed with the man-
ufacturer.
The linear feeder must never be subjected to any loads other than the parts for which this special type has been rated
and dimensioned.
Attention
It is strictly forbidden to disable any guards or safety devices!
Equipment user's duties
•Observe the directives given in the operating instructions for any kind of work (operation, maintenance, repairs,
etc.).
•Refrain from any working practice that affects the safety at the linear feeder.
•Make sure that only authorised personnel work at the linear feeder.
•Give immediate notice to the management of any changes that have occurred on the linear feeder affecting
safety.

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Attention
The linear feeder must be installed, put into operation and maintained by professional personnel only. Ob-
serve the legally binding provisions for the qualifications of qualified electrical workers and instructed
workers as defined by standards IEC 364 and DIN VDE 0105, part 1.
Caution: Electromagnetic field
Magnetic fields may affect a cardiac pacemaker. Therefore, persons wearing a cardiac pacemaker are
recommended to keep a distance of at least 25 cm. Continuous operation of the feeding system is permit-
ted only with the protective enclosure closed.
Noise emission
The noise level at the place of use depends on the complete line into which the hopper will be incorporated and on the
material to be conveyed. For this reason, sound pressure levels in accordance with the 'Machinery' directive can only
be determined at the place of installation.
If the noise level at the place of use exceeds the permissible, sound-insulating hoods can be installed which we can
offer on request.
2.1. Applicable directives and standards
The linear feeder has been manufactured in accordance with the following directives:
•EC Low-Voltage Directive 2006/95/EC
•EMC Directive 2004/108/EC
We assume that our product will be incorporated into a stationary machine.
The applicable standards are specified in the Declaration of Conformity.
3. Design and functional description of linear feeder
Linear feeder drive units serve to power feeder systems. The driving force is provided by an electromagnet. The figure
below is a schematic representation of a linear feeder:
B
A
D
C
E
G
F
H
The linear feeder belongs to the family of vibratory feeders, but produces a straight-line motion. Electromagnetic oscil-
lations are converted into mechanical vibrations that are used for conveying a material B. When current is applied to
magnet D which is rigidly connected to counter mass F, the magnet exerts a force which attracts and releases arma-
ture E in synchronism with the mains frequency. Within each period of the 50 Hz A.C. mains supply, the magnet will
achieve its maximum power of attraction twice as this force builds up independently of the current flow direction. Ac-
cordingly, the vibration frequency is 100 Hz in this case. If one half-wave is removed, the vibration frequency is 50 Hz.
The vibration frequency of your linear feeder is indicated in the ‘Technical data’ table in Section 1.
A linear feeder is a resonant system (spring-mass system). As a result, its factory set-up will rarely meet your on-site
requirements. Section 5 describes in detail how you can adapt the feeder to your specific requirements.
The linear feeder is controlled by a low-loss electronic control unit (type ESG1000 or ESG/ESK2000). The linear feed-
er controller is supplied loose (not installed). The controller has a 5-pin connector on its front panel for connection to
the linear feeder.
For assignment of the socket pins refer to the technical data in Section 1.
Notice
For comprehensive information on the full range of control devices please refer to the 'Control Units' oper-
ating instructions.
A Feed rail and vibrating mass
B Parts handled
C Spring pack
D Drive magnet
E Armature
F Exciter mass
G Shock absorber
H Counter-balance weight