Rockwell Automation Trusted CS300 User manual

PD-8162 Trusted
Rockwell Automation Publication PD-8162 Issue 4
Trusted CS300 Bridge Module
Product Overview
The CS300 Bridge Module presents a new opportunity to combine the CS300 Input / Output (I/O)
structure with the latest processing and communications features of Trusted®.
Combining the two products will enable CS300 users to benefit from features such as 3-3-2-0
Processor fault tolerance, IEC 61131 programming suite, Ethernet networks, OPC, Ethernet peer to
peer and remote diagnostics. The CS300 Bridge Module replaces the CS300 ICCB in the CS300
Primary chassis.
Any system using the CS300 Bridge Module and Trusted Triple Modular Redundancy (TMR)
Processor can also include Trusted Expanders and I/O modules forming a Hybrid system. To the
Trusted TMR Processor, the Trusted and CS300 chassis appear in the same system map. All systems
using Trusted TMR Processors can be seamlessly integrated together.
Features:
•TMR fault tolerant (3-3-2-0) operation
•Dedicated hardware and software test regimes which provide very fast fault recognition and
response times
•Automatic fault handling without nuisance alarming
•Hot replacement, self-configuration.
•Interfaces to Trusted TMR Expander Bus
•Front panel indicators that show module health data transmission status
•Certified as non-interfering for use in IEC 61508 SIL 3 systems
•Retains DIN 19250/AK6 certification of the original CS300 system

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Trusted CS300 Bridge Module PREFACE
Rockwell Automation Publication PD-8162 Issue 4 i
PREFACE
In no event will Rockwell Automation be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment. The examples given in this manual are
included solely for illustrative purposes. Because of the many variables and requirements related to
any particular installation, Rockwell Automation does not assume responsibility or reliability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, with respect to use of information, circuits,
equipment, or software described in this manual.
All trademarks are acknowledged.
DISCLAIMER
It is not intended that the information in this publication covers every possible detail about the
construction, operation, or maintenance of a control system installation. You should also refer to
your own local (or supplied) system safety manual, installation and operator/maintenance manuals.
REVISION AND UPDATING POLICY
This document is based on information available at the time of its publication. The document
contents are subject to change from time to time. The latest versions of the manuals are available at
the Rockwell Automation Literature Library under "Product Information" information "Critical
Process Control & Safety Systems".
TRUSTED RELEASE
This technical manual applies to Trusted Release: 3.6.1.
LATEST PRODUCT INFORMATION
For the latest information about this product review the Product Notifications and Technical Notes
issued by technical support. Product Notifications and product support are available at the Rockwell
Automation Support Center at
http://rockwellautomation.custhelp.com
At the Search Knowledgebase tab select the option "By Product" then scroll down and select the
Trusted product.
Some of the Answer ID’s in the Knowledge Base require a TechConnect Support Contract. For more
information about TechConnect Support Contract Access Level and Features please click on the
following link:
https://rockwellautomation.custhelp.com/app/answers/detail/a_id/50871
This will get you to the login page where you must enter your login details.

PREFACE Trusted CS300 Bridge Module
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IMPORTANT
A login is required to access the link. If you do not have an account then you can create one
using the "Sign Up" link at the top right of the web page.
DOCUMENTATION FEEDBACK
Your comments help us to write better user documentation. If you discover an error, or have a
suggestion on how to make this publication better, send your comment to our technical support
group at http://rockwellautomation.custhelp.com

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Rockwell Automation Publication PD-8162 Issue 4 iii
SCOPE
This manual specifies the maintenance requirements and describes the procedures to assist
troubleshooting and maintenance of a Trusted system.
WHO SHOULD USE THIS MANUAL
This manual is for plant maintenance personnel who are experienced in the operation and
maintenance of electronic equipment and are trained to work with safety systems.
SYMBOLS
In this manual we will use these notices to tell you about safety considerations.
SHOCK HAZARD: Identifies an electrical shock hazard. If a warning label is fitted, it
can be on or inside the equipment.
WARNING: Identifies information about practices or circumstances that can cause
an explosion in a hazardous environment, which can cause injury or death,
property damage or economic loss.
ATTENTION: Identifies information about practices or circumstances that can cause
injury or death.
CAUTION: Identifies information about practices or circumstances that can cause
property damage or economic loss.
BURN HAZARD: Identifies where a surface can reach dangerous temperatures. If a
warning label is fitted, it can be on or inside the equipment.
This symbol identifies items which must be thought about and put in place when
designing and assembling a Trusted controller for use in a Safety Instrumented
Function (SIF). It appears extensively in the Trusted Safety Manual.
IMPORTANT Identifies information that is critical for successful application and understanding of
the product.
NOTE Provides key information about the product or service.
TIP Tips give helpful information about using or setting up the equipment.

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WARNINGS AND CAUTIONS
WARNING: EXPLOSION RISK
Do not connect or disconnect equipment while the circuit is live or unless the area is
known to be free of ignitable concentrations or equivalent
AVERTISSEMENT - RISQUE D’EXPLOSION
Ne pas connecter ou déconnecter l’équipement alors qu’il est sous tension, sauf si
l’environnement est exempt de concentrations inflammables ou équivalente
MAINTENANCE
Maintenance must be carried out only by qualified personnel. Failure to follow these
instructions may result in personal injury.
CAUTION: RADIO FREQUENCY INTERFERENCE
Most electronic equipment is influenced by Radio Frequency Interference. Caution
should be exercised with regard to the use of portable communications equipment
around such equipment. Signs should be posted in the vicinity of the equipment
cautioning against the use of portable communications equipment.
CAUTION:
The module PCBs contains static sensitive components. Static handling precautions
must be observed. DO NOT touch exposed connector pins or attempt to dismantle a
module.

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ISSUE RECORD
Issue Date Comments
1 Apr 2008 First Issue
2 Feb 2010 TC-322 details
3 Jul 2015 Converted document to Rockwell branding layout
Clarified certification status and corrected Operating Humidity range
4 Jun 2016 Correction of Operating Temperature specification, typographical errors
and updated to incorporate IEEE standards.

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Trusted CS300 Bridge Module Table of Contents
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Table of Contents
1. Description ............................................................................................................ 3
1.1. Overview .................................................................................................................................... 3
1.2. Power Distribution ..................................................................................................................... 4
1.3. Communication Buses................................................................................................................ 4
1.3.1. The Trusted to CS300 Primary Chassis ............................................................................... 4
1.3.2. Inter-Module Link (IML) ..................................................................................................... 4
1.4. Function ..................................................................................................................................... 4
2. Installation............................................................................................................ 5
2.1. Module ....................................................................................................................................... 5
2.2. TC-322-02 Interface Cable Assembly ......................................................................................... 6
2.3. Module Configuration................................................................................................................ 8
3. Application ............................................................................................................ 9
3.1. System Configuration................................................................................................................. 9
3.2. Board Definitions ..................................................................................................................... 14
3.2.1. Module – 8162 (Bridge Module) ...................................................................................... 14
3.2.2. Module – bic (Bus Interface Controller)........................................................................... 15
3.2.3. Module – pi632 / pi732 (Analogue Input Module) .......................................................... 16
3.2.4. Module – pi641 / pi741 (Analogue Output Module) ....................................................... 17
3.2.5. Module – pi616_5 / pi616_9 / pi716 / pi717 (Digital Input Module)............................... 19
3.2.6. Module – pi626 / pi726 (Digital Output Module) ............................................................ 20
3.2.7. Module – dmx_m (De-Multiplexed Display Driver).......................................................... 21
3.2.8. Module – dmx_o (De-Multiplexed Display Driver Card) .................................................. 22
4. Operation ............................................................................................................ 23
4.1. Front Panel Indicators and Controls ........................................................................................ 24
4.1.1. Tx & Rx Indicators............................................................................................................. 24
4.1.2. Health Indicator................................................................................................................ 24
4.1.3. On-Line Indicator and Switch ........................................................................................... 24
5. Fault Finding and Maintenance............................................................................. 25
6. Specifications....................................................................................................... 27

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