Rockwell Automation Allen-Bradley PowerFlex 7000 User manual

PowerFlex 7000 Medium Voltage AC Drive
Transportation and Handling Procedures
Bulletin Numbers 7000A, 7000, 7000L
Installation Instructions
Original Instructions

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death.Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 7000-IN008D-EN-P - August 2019 3
Table of Contents
Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
What Is Not in this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Commissioning Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1
Receiving and Storing
Procedures
General Handling Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Shipping Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Receiving the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Export Crate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter 2
Transportation and Handling
Procedures
Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Rigging Contractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Overhead Lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Rod or Pipe Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Fork Lift Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Removing Wooden Skids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Removing Lifting Angles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Items Shipped Loose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Further Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4Rockwell Automation Publication 7000-IN008D-EN-P - August 2019
Table of Contents
Notes:

Rockwell Automation Publication 7000-IN008D-EN-P - August 2019 5
Preface
Summary of Changes
This document provides procedural information for physically installing the
PowerFlex™ 7000 medium voltage drives. These procedures include removing the
drive components from the truck and transporting the drive to the installation
site within your operation.
Who Should Use This
Manual
This manual is intended for use by plant operations personnel familiar with
moving and siting heavy equipment. Specific experience with medium voltage
and solid-state variable speed drive equipment is NOT required for this part of
the installation process, but is mandatory for subsequent connection processes.
What Is Not in this Manual This manual provides information specific to physically unloading and situating a
PowerFlex 7000 drive. It does not include project-specific, nor drive-specific,
topics such as:
• Dimensional and electrical drawings generated for each customer’s order.
• Spare parts lists compiled for each customer’s order.
• Drive-specific technical specifications.
Please refer to the following documents for additional product detail or
instruction relating to PowerFlex 7000 drives:
• Drive-specific Technical Specifications
• Installation Guide: detailed installation and pre-commissioning
information, including an overview of the drive interface and initial
parameter configuration.
• Commissioning Guide required procedures and checklists for Rockwell
Automation commissioning technicians.
• User Manual: instructions for daily and recurring drive usage or
maintenance tasks
• Technical Data: additional troubleshooting, parameters, and specification
information for MV variable frequency drives.
Rockwell Automation provides the site- and installation-specific electrical and
design information to the customer during the order process cycle.
Topic Page
Changed storage temperature to -40…+70 °C (-40...158 °F) 17

6Rockwell Automation Publication 7000-IN008D-EN-P - August 2019
Preface
If you have multiple drive types or power ranges, confirm that you have the
correct documentation for each specific PowerFlex 7000 product:
• ‘A’ Frame for lower power air-cooled configurations (up to approximately
1250 hp/933 kW)
• ‘B’ Frame for higher-power, air-cooled configurations
• ‘C’ Frame for all liquid-cooled configurations
General Precautions
Commissioning Support After installation, Rockwell Automation Medium Voltage Support is responsible
for commissioning activities for the PowerFlex 7000 product line.
Phone: [phone]
Option 1 for technical support and option 4 for startup and field modification
inquiries.
[e-mail] or
MVSupport_ser[email protected]ckwell.com
Rockwell Automation support includes, but is not limited to:
• quoting and managing product on-site start-ups
• quoting and managing field modification projects
• quoting and managing customer in-house and on-site product training
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when installing, testing,
servicing or repairing this assembly. Component damage can result if ESD
control procedures are not followed. If you are not familiar with static control
procedures, reference Allen-Bradley publication 8000-4.5.2,“Guarding Against
Electrostatic Damage”or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in component
damage or a reduction in product life. Wiring or application errors, such as,
undersizing the motor, incorrect or inadequate AC supply, or excessive ambient
temperatures can result in malfunction of the system.
ATTENTION: Only personnel familiar with the PowerFlex 7000 Adjustable
Speed Drive (ASD) and associated machinery should plan or implement the
installation, start-up and subsequent maintenance of the system. Failure to
comply may result in personal injury and/or equipment damage.

Rockwell Automation Publication 7000-IN008D-EN-P - August 2019 7
Preface
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
You can view or download publications at
http://www.rockwellautomation.com/global/literature-library/overview.page.
Resource Description
PowerFlex 7000 MediumVoltage AC Drive (A Frame) -
ForGe Control, publication 7000A-UM200
Provides detailed information on hardware
replacement, overview, control and power component
definition, maintenance and specifications for air-
cooled medium voltage variable frequency drives.
PowerFlex 7000 Medium Voltage AC Drive (B Frame) - ForGe
Control, publication 7000-UM202
Provides detailed information on hardware
replacement, overview, control and power component
definition, maintenance and specifications for air-
cooled medium voltage variable frequency drives.
PowerFlex 7000 Medium Voltage AC Drive (C Frame) - ForGe
Control, publication 7000L-UM303
Provides detailed information on hardware
replacement, overview, control and power component
definition, maintenance and specifications for air-
cooled medium voltage variable frequency drives.
PowerFlex 7000 HMI Offering with Enhanced Functionality,
publication 7000-UM201
Provides detailed information to configure, set up,
operate, update and troubleshoot the PowerFlex 7000
HMI.
HMI Interface Board Software Updater and Firmware
Download Procedure, publication 7000-QS002
Provides quick start information on updating HMI
Interface Board software.
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell
Automation industrial system.
Product Certifications website: rok.auto/certifications Provides declarations of conformity, certificates, and
other certification details.

8Rockwell Automation Publication 7000-IN008D-EN-P - August 2019
Preface
Notes:

Rockwell Automation Publication 7000-IN008D-EN-P - August 2019 9
Chapter 1
Receiving and Storing Procedures
This document pertains to the Bulletin 7000 family of medium voltage drives.
Additional procedures can apply for specific equipment. See other
documentation provided with the equipment.
Read this guide before attempting to move the drive. The instructions help you
safely inspect and transport your Rockwell Automation medium voltage product
to its installation site. Failure to follow the procedures within this guide can result
in personal injury or death, damage to the drive and potential economic loss.
General Handling
Information
• Approximate weights: 2300…13,600 kg (5000…30,000 lb).
• Rockwell Automation strongly recommends using professional riggers
with suitable rated lifting equipment to move the drive to its final
installation site.
• Have qualified professionals inspect all lifting equipment.
• Keep the drive in an upright position. Some units are top-heavy and can
fall over if tilted.
• Install the drive on a level (+/- 1 mm per meter [+/- 0.036 in. per 36 in.] of
drive length in all directions) floor. Use metal shims if necessary.
• Be aware the cabinets are not rigid structures. Avoid torquing or twisting
the cabinets while siting the drives or joining shipping splits.
• Only use fasteners with a minimum metric Grade 10.9 (SAE Grade 8)
strength. Rockwell Automation strongly recommends using Crosby bolt-
type shackles.
• Close and secure all drive doors before moving the equipment.
ATTENTION: This document applies ONLY to physically moving and siting the
drive cabinetry. For procedures involving joining cabinets and cabling, as well as
electrical installation and grounding requirements, refer to the correct
Installation Manual for your PowerFlex™ 7000 drive.
WARNING: Never attempt to lift or move the drive by any means other than the
handling methods listed in this publication. Failure to do so can result in
personal injury or death, damage to the drive, and potential economic loss.

10 Rockwell Automation Publication 7000-IN008D-EN-P - August 2019
Chapter 1 Receiving and Storing Procedures
• Keep the drive bolted to the wooden shipping skid to minimize the
possibility of it tipping. Do not remove the wood skid and top lifting angle
until the drive is at the installation area. If the drive is crated, the crate
includes a pair of lifting angles. Reinstall both lifting angles on top of drive.
High-power air-cooled drives and converter sections do not have wood
skids or top lifting angles but have permanently-attached steel frame bases.
Shipping Details
Receiving the Drive When your drive arrives, remove the packing and check for damage that can
occur during shipping. Report any damage immediately to your carrier’s claims
office as soon as possible after receiving the drive. Rockwell Automation offers
reasonable assistance to resolve damage claims.
Each MV variable speed drive has a shock indicator installed on the outside of the
converter cabinet. The shock indicator shows black in the chevron shaped area if
the drive experienced sufficient shock during transit.
Product
Type
VFD Frame
Type
System Voltage (VFD Shipping Pieces) Packaging Type Truck Type Off-loading Options
Forklift Overhead Lifting
2300V 3300V 4160V 6600V Domestic Export Enclosed
Trailer
Flatbed Single Tande
m
Top
Provisions
Bottom
Provisions
Air-
cooled
VFD
‘A’Frame One One One One Yes Yes Yes Yes Yes n/a Yes n/a
‘B’Frame
with
heat sink
One One One One Yes Yes Yes Yes Yes n/a Yes n/a
‘B’Frame
with
heat pipe
n/a Two Two Two or
Three(1) Yes Yes n/a Yes One for
CMC
cabinet
and Line
Reactor(3)
Yes One for
CMC
cabinet
and Line
Reactor(3)
Yes
Liquid-
cooled
VFD
‘C’Frame n/a n/a One One or
Two(2) Yes Yes n/a Yes One for CMC
cabinet
and Line
Reactor(4)
Yes Yes n/a
(1) 4160V RPTX and 4160V RPDTD have two shipping pieces; 6600V RPTX has two shipping pieces; 6600V RPDTD has three shipping pieces.
(2) 6600V RPDTD (430A and higher) has two shipping pieces; balance of liquid-cooled offering ships as single piece.
(3) CMC cabinet and Line Reactor only have provisions for overhead lifting and/or forklift.
(4) Can use single forklift for CMC cabinet or Line Reactor (for configurations where it ships separately)