Rockwell Automation PowerFlex 755 Quick guide

PowerFlex® Drives Configuration & Programming
PowerFlex 525 & PowerFlex 755 AC Drives
For Classroom Use Only!

Important User Information
This documentation, whether, illustrative, printed, “online” or electronic (hereinafter “Documentation”) is intended for use only as
a learning aid when using Rockwell Automation approved demonstration hardware, software and firmware. The Documentation
should only be used as a learning tool by qualified professionals.
The variety of uses for the hardware, software and firmware (hereinafter “Products”) described in this Documentation, mandates
that those responsible for the application and use of those Products must satisfy themselves that all necessary steps have been
taken to ensure that each application and actual use meets allperformance and safety requirements, including any applicable
laws, regulations, codes and standards in addition to any applicable technical documents.
In no event will Rockwell Automation, Inc., or any of itsaffiliate or subsidiary companies (hereinafter “Rockwell Automation”) be
responsible or liable for any indirect or consequential damages resulting from the use or application of the Products described in
this Documentation. Rockwell Automation does not assume responsibility or liability for damages of any kind based on the
alleged use of, or reliance on, this Documentation.
No patent liability is assumed by Rockwell Automation with respect to use of information, circuits, equipment, or software
described in the Documentation.
Except as specifically agreed in writing as part of a maintenance or support contract,equipment users are responsible for:
• properly using, calibrating, operating, monitoring and maintaining all Products consistent with all Rockwell Automation
or third-party provided instructions, warnings, recommendations and documentation;
• ensuring that only properly trained personnel use, operate and maintain the Products at all times;
• staying informed of all Productupdates and alerts and implementing all updates and fixes; and
• All other factors affecting the Products that are outside of the direct control of Rockwell Automation.
Reproduction of the contents of the Documentation, in whole or in part, without written permission of Rockwell Automation is
prohibited.
Throughout this manual we use the following notes to make you aware of safety considerations:
Identifies information about practices or circumstances
that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you:
• identify a hazard
• avoid a hazard
• recognize the consequence
Labels may be located on or inside the drive to alert people that dangerous voltage may be present.
Labels may be located on or inside the drive to alert people that surfaces may be dangerous temperatures.

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PowerFlexDrivesConfiguration&Programming
Contents
Before You Begin............................................................................................................................................................................5
About this lab....................................................................................................................................................................................5
Tools & Prerequisites........................................................................................................................................................................6
Network Setup.................................................................................................................................................................................7
About the PowerFlex 525 Demo Box............................................................................................................................................8
About the PowerFlex 755 DHQ Demo Box...................................................................................................................................9
Lab 1: Configuring the PowerFlex 525 AC Drive.......................................................................................................................10
Part 1: Using the HIM Keypad and Display.....................................................................................................................................10
Part 2: Utilizing EtherNet/IP™ and Connected Components Workbench™ Software....................................................................17
Lab 2: Configuring the PowerFlex 755 AC Drive.......................................................................................................................38
Part 1: Using the HIM Keypad and Display.....................................................................................................................................38
Part 2: Utilizing EtherNet/IP™ and Connected Components Workbench™ Software....................................................................53
Lab 3: PowerFlex Drives Add-On Profile with Drives and Motion Accelerator Toolkit..........................................................81
About Integrated Drive Profiles and Premier Integration................................................................................................................81
Exploring the Add-On Profile for the PowerFlex 525 Drive.............................................................................................................82
Taking Advantage of Having the Drive in the Controller Organizer................................................................................................91
Downloading the Project.................................................................................................................................................................94
About Drives and Motion Accelerator Toolkit (DMAT)..................................................................................................................101
Switch to the HMI Application.......................................................................................................................................................102
Faceplate Operation.....................................................................................................................................................................102
Bonus Lab Exercise: Automatic Device Configuration (ADC) with the PowerFlex AC drives............................................112
About Automatic Device Configuration (ADC)..............................................................................................................................112
Exploring the Setup of Automatic Device Configuration (ADC)....................................................................................................113
Demonstrating Automatic Device Configuration...........................................................................................................................118
Reset the System..........................................................................................................................................................................120

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Appendix: Overview of the DMAT.............................................................................................................................................121
Machine/Application/Device Module Relationship........................................................................................................................122
Module Routine Overview.............................................................................................................................................................123
Machine Module............................................................................................................................................................................124
Machine States.............................................................................................................................................................................124
Machine State Diagram................................................................................................................................................................125
Default Machine States.................................................................................................................................................................126
Default Machine Commands.........................................................................................................................................................126
Machine Control Module Tags......................................................................................................................................................127
Machine Tags...............................................................................................................................................................................127
Device and Application Status Rungs and Logix..........................................................................................................................127
Application Modules......................................................................................................................................................................131
Device Module Control Logic........................................................................................................................................................135
Notes.............................................................................................................................................................................................136

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Before You Begin
Please review the following information before starting this lab.
About this lab
Learn the basics of drive configuration and programming using the PowerFlex 525 compact AC drive and the PowerFlex 755 AC
Drive. Attendees will configure these drives using the Human Interface Module (HIM), Connected Components Workbench
software and Studio 5000™ Logix Designer software. You will also try out AppView, a feature that provides specific parameter
groups for popular applicationsfor the PowerFlex 525 AC Drive. The third lab exercise shows how Premier Integration™
enhances the use of PowerFlex AC drives with ControlLogix® and CompactLogix™ controllers and other Allen-Bradley®
products. In that exercise, you will see how to save time and money during system development, operation, and maintenance. If
you have extra time, learn about the new Automatic Device Configuration (ADC) feature for PowerFlex 750-Series and
PowerFlex 520-Series drives in Studio 5000.
Lab layout
This PowerFlex lab is broken into sections to allowuser to “choose own adventure.”One can start with either Lab 1: PowerFlex
525 AC Drive Programming & Configuration or Lab 2: PowerFlex 755 AC Drive Programming & Configuration. Lab 3: Drive Add-
On Profile with Drives and Motion Accelerator Toolkit is the premier integration of the drives using Studio 5000 Logix designer.
Premier Integration
Add-On Profiles with DMAT
PowerFlex 525 AC Drive
Programming & Configuration
PowerFlex 755 AC Drive
Programming & Configuration

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Tools & Prerequisites
Software programs required
•Studio 5000 Logix Designer v28.00
•PowerFlex 525 Add-On Profile v1.04.00
•PowerFlex 755 Add-On Profile v4.08.00
•Connected Components Workbench v8.01
•RSLinx Classic v3.74.00
•FactoryTalk View Studio v8.10
•RSLinx Enterprise v5.74.00
•Wizards v3.14.3
Hardware devices required
•PowerFlex 525/527 Demo Box (PF52X1)
oCompactLogix 5370 Controller (1769-L18ERM-BB1B) – v28.011.20
o1738-ETAP
oPowerFlex 525 AC Drive (25B-V2P5N104) – v4.001, with 25-COMM-E2P Option module
•PowerFlex 755 DHQ Demo Box (PN-39023)
oPowerFlex 755 AC Drive (20G11-N-B-DM1AA6K32V8) – v12.001
•Ethernet patch cables
Files required
•PowerFlex_Lab.ACD
•PowerFlex_Lab_ADC.ACD
•PowerFlex.mer
Lab files are located within the “C:\Users\labuser\Desktop\Lab Files\PF525 and PF755 - Basic HIM,
CCW, PI\Lab Files” folder.

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Network Setup
Set IP Address of PowerFlex 755 to 192.168.1.30 by setting the IP address switches.
The PowerFlex 525 Network Option module IP address will be set using the Keypad in Lab 1.
Hundreds – 0
Tens – 3
Ones – 0
Ethernet Connections
1
PC
L18ERM Port 1 (front)
2
L18ERM Port 2 (rear)
ETAP Port 1 (front)
3
ETAP Port 2 (rear)
PF525, 25-COMM-E2P Ethernet Port 1
4
ETAP Device Port (front)
PF755, Embedded Ethernet Port

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About the PowerFlex 525 Demo Box

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About the PowerFlex 755 DHQ Demo Box

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Lab 1: Configuring the PowerFlex 525 AC Drive
Part 1: Using the HIM Keypad and Display
In this section you will perform the following:
Review key information about the HIM keypad and display of the PowerFlex 525 drive
Reset the PowerFlex 525 drive to defaults
Configure several parameters
Information
The PowerFlex 525 drive is easy to configure with flexibility in programming options to meet your application. One of these
options is the Liquid Crystal Display (LCD) Human Interface Module (HIM). Some of its key features are as follows:
Improved visibility
Increased resolution
Descriptive scrolling text
Three adjustable speeds
Full alphanumeric characters with 5 digits and 16 segments
Supports multiple languages
English
French
Spanish
Italian
German
Portuguese
Polish
Turkish
Czech