Rockwell Automation PowerFlex 755 Quick guide

PowerFlex® Drives Configuration & Programming
PowerFlex 525 & PowerFlex 755 AC Drives
For Classroom Use Only!

Important User Information
This documentation, whether, illustrative, printed, “online” or electronic (hereinafter “Documentation”) is intended for use only as
a learning aid when using Rockwell Automation approved demonstration hardware, software and firmware. The Documentation
should only be used as a learning tool by qualified professionals.
The variety of uses for the hardware, software and firmware (hereinafter “Products”) described in this Documentation, mandates
that those responsible for the application and use of those Products must satisfy themselves that all necessary steps have been
taken to ensure that each application and actual use meets allperformance and safety requirements, including any applicable
laws, regulations, codes and standards in addition to any applicable technical documents.
In no event will Rockwell Automation, Inc., or any of itsaffiliate or subsidiary companies (hereinafter “Rockwell Automation”) be
responsible or liable for any indirect or consequential damages resulting from the use or application of the Products described in
this Documentation. Rockwell Automation does not assume responsibility or liability for damages of any kind based on the
alleged use of, or reliance on, this Documentation.
No patent liability is assumed by Rockwell Automation with respect to use of information, circuits, equipment, or software
described in the Documentation.
Except as specifically agreed in writing as part of a maintenance or support contract,equipment users are responsible for:
• properly using, calibrating, operating, monitoring and maintaining all Products consistent with all Rockwell Automation
or third-party provided instructions, warnings, recommendations and documentation;
• ensuring that only properly trained personnel use, operate and maintain the Products at all times;
• staying informed of all Productupdates and alerts and implementing all updates and fixes; and
• All other factors affecting the Products that are outside of the direct control of Rockwell Automation.
Reproduction of the contents of the Documentation, in whole or in part, without written permission of Rockwell Automation is
prohibited.
Throughout this manual we use the following notes to make you aware of safety considerations:
Identifies information about practices or circumstances
that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you:
• identify a hazard
• avoid a hazard
• recognize the consequence
Labels may be located on or inside the drive to alert people that dangerous voltage may be present.
Labels may be located on or inside the drive to alert people that surfaces may be dangerous temperatures.

3 of 136
PowerFlexDrivesConfiguration&Programming
Contents
Before You Begin............................................................................................................................................................................5
About this lab....................................................................................................................................................................................5
Tools & Prerequisites........................................................................................................................................................................6
Network Setup.................................................................................................................................................................................7
About the PowerFlex 525 Demo Box............................................................................................................................................8
About the PowerFlex 755 DHQ Demo Box...................................................................................................................................9
Lab 1: Configuring the PowerFlex 525 AC Drive.......................................................................................................................10
Part 1: Using the HIM Keypad and Display.....................................................................................................................................10
Part 2: Utilizing EtherNet/IP™ and Connected Components Workbench™ Software....................................................................17
Lab 2: Configuring the PowerFlex 755 AC Drive.......................................................................................................................38
Part 1: Using the HIM Keypad and Display.....................................................................................................................................38
Part 2: Utilizing EtherNet/IP™ and Connected Components Workbench™ Software....................................................................53
Lab 3: PowerFlex Drives Add-On Profile with Drives and Motion Accelerator Toolkit..........................................................81
About Integrated Drive Profiles and Premier Integration................................................................................................................81
Exploring the Add-On Profile for the PowerFlex 525 Drive.............................................................................................................82
Taking Advantage of Having the Drive in the Controller Organizer................................................................................................91
Downloading the Project.................................................................................................................................................................94
About Drives and Motion Accelerator Toolkit (DMAT)..................................................................................................................101
Switch to the HMI Application.......................................................................................................................................................102
Faceplate Operation.....................................................................................................................................................................102
Bonus Lab Exercise: Automatic Device Configuration (ADC) with the PowerFlex AC drives............................................112
About Automatic Device Configuration (ADC)..............................................................................................................................112
Exploring the Setup of Automatic Device Configuration (ADC)....................................................................................................113
Demonstrating Automatic Device Configuration...........................................................................................................................118
Reset the System..........................................................................................................................................................................120

4 of 136
Appendix: Overview of the DMAT.............................................................................................................................................121
Machine/Application/Device Module Relationship........................................................................................................................122
Module Routine Overview.............................................................................................................................................................123
Machine Module............................................................................................................................................................................124
Machine States.............................................................................................................................................................................124
Machine State Diagram................................................................................................................................................................125
Default Machine States.................................................................................................................................................................126
Default Machine Commands.........................................................................................................................................................126
Machine Control Module Tags......................................................................................................................................................127
Machine Tags...............................................................................................................................................................................127
Device and Application Status Rungs and Logix..........................................................................................................................127
Application Modules......................................................................................................................................................................131
Device Module Control Logic........................................................................................................................................................135
Notes.............................................................................................................................................................................................136

5 of 136
Before You Begin
Please review the following information before starting this lab.
About this lab
Learn the basics of drive configuration and programming using the PowerFlex 525 compact AC drive and the PowerFlex 755 AC
Drive. Attendees will configure these drives using the Human Interface Module (HIM), Connected Components Workbench
software and Studio 5000™ Logix Designer software. You will also try out AppView, a feature that provides specific parameter
groups for popular applicationsfor the PowerFlex 525 AC Drive. The third lab exercise shows how Premier Integration™
enhances the use of PowerFlex AC drives with ControlLogix® and CompactLogix™ controllers and other Allen-Bradley®
products. In that exercise, you will see how to save time and money during system development, operation, and maintenance. If
you have extra time, learn about the new Automatic Device Configuration (ADC) feature for PowerFlex 750-Series and
PowerFlex 520-Series drives in Studio 5000.
Lab layout
This PowerFlex lab is broken into sections to allowuser to “choose own adventure.”One can start with either Lab 1: PowerFlex
525 AC Drive Programming & Configuration or Lab 2: PowerFlex 755 AC Drive Programming & Configuration. Lab 3: Drive Add-
On Profile with Drives and Motion Accelerator Toolkit is the premier integration of the drives using Studio 5000 Logix designer.
Premier Integration
Add-On Profiles with DMAT
PowerFlex 525 AC Drive
Programming & Configuration
PowerFlex 755 AC Drive
Programming & Configuration

6 of 136
Tools & Prerequisites
Software programs required
•Studio 5000 Logix Designer v28.00
•PowerFlex 525 Add-On Profile v1.04.00
•PowerFlex 755 Add-On Profile v4.08.00
•Connected Components Workbench v8.01
•RSLinx Classic v3.74.00
•FactoryTalk View Studio v8.10
•RSLinx Enterprise v5.74.00
•Wizards v3.14.3
Hardware devices required
•PowerFlex 525/527 Demo Box (PF52X1)
oCompactLogix 5370 Controller (1769-L18ERM-BB1B) – v28.011.20
o1738-ETAP
oPowerFlex 525 AC Drive (25B-V2P5N104) – v4.001, with 25-COMM-E2P Option module
•PowerFlex 755 DHQ Demo Box (PN-39023)
oPowerFlex 755 AC Drive (20G11-N-B-DM1AA6K32V8) – v12.001
•Ethernet patch cables
Files required
•PowerFlex_Lab.ACD
•PowerFlex_Lab_ADC.ACD
•PowerFlex.mer
Lab files are located within the “C:\Users\labuser\Desktop\Lab Files\PF525 and PF755 - Basic HIM,
CCW, PI\Lab Files” folder.

7 of 136
Network Setup
Set IP Address of PowerFlex 755 to 192.168.1.30 by setting the IP address switches.
The PowerFlex 525 Network Option module IP address will be set using the Keypad in Lab 1.
Hundreds – 0
Tens – 3
Ones – 0
Ethernet Connections
1
PC
L18ERM Port 1 (front)
2
L18ERM Port 2 (rear)
ETAP Port 1 (front)
3
ETAP Port 2 (rear)
PF525, 25-COMM-E2P Ethernet Port 1
4
ETAP Device Port (front)
PF755, Embedded Ethernet Port

8 of 136
About the PowerFlex 525 Demo Box

9 of 136
About the PowerFlex 755 DHQ Demo Box

10of 136
Lab 1: Configuring the PowerFlex 525 AC Drive
Part 1: Using the HIM Keypad and Display
In this section you will perform the following:
Review key information about the HIM keypad and display of the PowerFlex 525 drive
Reset the PowerFlex 525 drive to defaults
Configure several parameters
Information
The PowerFlex 525 drive is easy to configure with flexibility in programming options to meet your application. One of these
options is the Liquid Crystal Display (LCD) Human Interface Module (HIM). Some of its key features are as follows:
Improved visibility
Increased resolution
Descriptive scrolling text
Three adjustable speeds
Full alphanumeric characters with 5 digits and 16 segments
Supports multiple languages
English
French
Spanish
Italian
German
Portuguese
Polish
Turkish
Czech

11of 136
Display and Control Keys
AppView: Dedicated sets of parameters grouped together for the following applications
Conveyor
Mixer
Compressor
Centrifugal Pump
Blower
Extruder
Positioning
Textile / Fiber
CustomView: Parameter Groupscan be customized specifically for your application
Add up to 100 parameters
Save new “CustomView” groups for easy copy and paste

12of 136
Control and Navigation Keys

13of 136
Viewing and Editing Parameters
The following is an example of basic integral keypad and display functions. This example provides basic
navigation instructions and illustrates how to program a parameter. Just read through the following.

14of 136
Reset Drive to Defaults
This is the beginning of the hands-on portion of the lab.
1. Make sure DI1is in the Left position
2. Make sure the CompactLogix controller is NOT in Run Mode. If the RUN LED on the controller is lit, move
the switch to PROG (bottom/down) position then REM position (middle).
You may need to open the door on the controllor to access the switch.

15of 136
3. Press the Stop button to clear the fault from the drive.
4. Press the Esc button until you see zero speed on the keypad display.
5. Press the Select button and use the Up or Down arrows until you see the Basic
Program group on the HIM display.
6. Press the Enter or Sel button to enter the Basic Program group. The right digit of the last viewed
parameter in that group will flash.
7. Use the Up or Down arrows until you see P053. If you wait one (1) second, you will
notice that the HIM display scrolls with “P053 – Reset to Defaults”.
Note: Rather than pressing the Up and Down arrows to scroll through many
parameters in numerical order, you can also press Sel button to move from digit to digit or bit to bit.The
digit or bit that you can change will flash.
8. Once P053 is displayed, Press the Enter button. You will see “0 - Ready/Idle”scroll across the
display. Press the Up or Down arrows until you see “2 – Factory Reset”.

16of 136
9. Press the Enter button to confirm. The drive will fault with a scrolling message of “F048 – Parameters
Defaulted”. The picture below shows this.
10. Press the Stop button to clear the fault from the drive.
Configuring the 25-COMM-E2P, Dual Port EtherNet option module, IP Address Parameters
1. Take what you have learnedabout thekeypad operation from the Reset Drive to Defaults section to make
the following Network OptionCommunication group parameter changes. Navigate to the Network Option
parameters starting at parameter N1004;
N1004 – Net Addr Sel = 1 - “Parameters”
N1006 – IP Addr Cfg 1 = 192
N1007 – IP Addr Cfg 2 = 168
N1008 – IP Addr Cfg 3 = 1
N1009 – IP Addr Cfg 4 = 20
N1010 – Subnet Cfg 1 = 255
N1011 – Subnet Cfg 2 = 255
N1012 – Subnet Cfg 3 = 255
N1013 – Subnet Cfg 4 = 0
N1014 – Gateway Cfg 1 = 192
N1015 – Gateway Cfg 2 = 168
N1016 – Gateway Cfg 3 = 1
N1017 – Gateway Cfg 4 = 1
2. In order for communication settings to take effect, cycle power to the drive by using the Drive Power
selector switch located in thebottom left corner of the demo box. Turn the switchto the “OFF” position,
and then after the display of the drive goesdark, back to the “ON” position.
Continue on to the next exercise.

17of 136
Part 2: Utilizing EtherNet/IP™ and Connected Components Workbench™ Software
Connected Components Workbench programming and configuration software supports the Micro800™ controllers, as well as the
PowerFlex 4-class drives and PanelView™ Component graphic terminals for your small machine applications.
In this section you will perform the following:
Connect to the PowerFlex 525 drive through the embedded EtherNet/IP via Connected Components Workbench software
Explore the different parameter groupings as well as the AppView.
Create a CustomView
Explore the Startup Wizard
Connecting to the Drive
1. Go to the computer’s desktop and double click the shortcut for Connected Components Workbench
software.
You will see the following splash screen while the software loads, which may take a few moments.

18of 136
2. The main screen for the Connected Components Workbench software is shown below.
You may need to maximize the software to make viewing easier.
3. There are many features in the Connected Components Workbench software. Mainly, wewill be using the
software to go online with thePowerFlex 525 drive. Click the [+] next to Discover within the Device Toolbox.
4. Click the “Browse Connections”button to launch the RSWho connection browser.

19of 136
5. The lab’s preconfigured RSLinx driverwill appear. Click on the [+] to expand the topic AB_ETH-1,
Ethernet. Click to highlight the “192.168.1.20, PowerFlex 525 1P 110V .50HP” device.
6. Press the “OK”button to initiate the connection process. For a quick moment, youmight see a connection
status window.
Otherwise, once the connection process is complete, you will see the following main screen with a green highlighted
“Connected” for the PowerFlex 525 drive within the Connected Components Workbench software.

20of 136
Exploring Drive Parameters through Standard Parameter Groupings
1. Some useful tools for the PowerFlex 525 drive areincluded in the Connected ComponentsWorkbench
software, as shown below.
Take some time to explore them.
2. Select the ‘0 - PowerFlex 525’ tab, then click on the “Parameters” icon to view the PowerFlex
525 drive parameters as seenbelow.
The PowerFlex 525 drive Add-On Profile has a time saving feature with Connected Components Workbench software that
will show the non-default parameters. This makes it easy for users to view which parameters were changed from their
default setting.
This button only updates the set of parameters shown based on the upload. When a parameter changes
from defaults after clicking the button, it won'tbe added to the list until the view is refreshed.