Rockwell Automation PowerFlex 700S User manual

PowerFlex 700S Phase II Drives to PowerFlex 755TL/TR
Drives and PowerFlex 755TM Common Bus Inverters
Catalog Numbers 20D, 20G, 20J
Migration Guide
Original Instructions

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information aboutpractices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that iscritical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURNHAZARD:Labels may be onor inside theequipment, for example, adriveormotor,toalert peoplethatsurfacesmay
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potentialArcFlash.ArcFlashwillcausesevereinjury or death. WearproperPersonalProtectiveEquipment(PPE).FollowALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 750-RM004A-EN-P - April 2018 3
TableofContents
Preface
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Parameter References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Compatibility Quick Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Before Migration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 1
Selection Considerations About the PowerFlex 700S AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PowerFlex 700S Catalog Number Explanation. . . . . . . . . . . . . . . . . . . 15
About the PowerFlex 755T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PowerFlex 755T Product Catalog Number Explanation . . . . . . 18
DC Input Inverter Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . 21
AC Input Drive Power Source Considerations. . . . . . . . . . . . . . . . . . . 22
Power Source Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Other Loads Powered from the AC Power Source. . . . . . . . . . . . 23
Power Source Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Recommended Grounding Scheme . . . . . . . . . . . . . . . . . . . . . . . . . 25
EMI Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Power Filter Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Other Power Circuit Considerations. . . . . . . . . . . . . . . . . . . . . . . . 31
Control Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Inverter Output Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Specification and Features Comparison . . . . . . . . . . . . . . . . . . . . . . . . . 35
Cross Reference Guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
AC Input Electrical Cross-reference. . . . . . . . . . . . . . . . . . . . . . . . . 46
DC Input Electrical Cross Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
AC Input Dimensional Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . 56
DC Input Dimensional Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . 61
Device Ports and Main Control Board I/O . . . . . . . . . . . . . . . . . . . . . . 66
PowerFlex 700S Device Ports and Main Control Board. . . . . . . 66
PowerFlex 755T Product Device Ports and Main
Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Hardware Enable Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Customer Power Terminal Comparison . . . . . . . . . . . . . . . . . . . . . . . . 74
PowerFlex 700S Customer Power Terminal Locations and
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
PowerFlex 755T Customer Power Terminal Locations and
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Control Terminal Comparison. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

4Rockwell Automation Publication 750-RM004A-EN-P - April 2018
Table of Contents
PowerFlex 700S Standard I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
PowerFlex 755T I/O Option Modules . . . . . . . . . . . . . . . . . . . . . . 88
Chapter 2
Drive Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Configuration Software and HIM Versions . . . . . . . . . . . . . . . . . . . . . 91
Parameter Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Parameter Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
PowerFlex 700S Parameter Assignment . . . . . . . . . . . . . . . . . . . . . 92
PowerFlex 755T Parameter Assignment . . . . . . . . . . . . . . . . . . . . . 92
Standalone Drive Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Example, Three-wire Control with Analog Speed Reference
and Encoder Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Typical Three-wire Control with Encoder Parameter
Comparison. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
PowerFlex 755TL/TR Drive Control. . . . . . . . . . . . . . . . . . . . . . . . . . 105
Safety Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
PowerFlex 700S Safety Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
PowerFlex 755T Safety Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Migration Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
PowerFlex 700S DriveLogix 5730 Configurations. . . . . . . . . . . . . . . 111
Migration Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Chapter 3
Communication Configuration Scaling of Reference and Feedback . . . . . . . . . . . . . . . . . . . . . . . . . 114
PowerFlex 700S DPI Communications . . . . . . . . . . . . . . . . . . . . . . . . 115
PowerFlex 755T Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Logic Command Word Comparison. . . . . . . . . . . . . . . . . . . . . . . . . . . 117
DataLink Handling Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
16-bit Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Appendix A
Enclosure Information Dimensions and Enclosure Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
AC Input Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
DC Input Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
PowerFlex 755T Product Equipment Handling Options . . . . . . . . 139
Module Service Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
DC Precharge Module Service Lift . . . . . . . . . . . . . . . . . . . . . . . . . 139
Power Module Service Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Power and Filter Module Storage Hardware . . . . . . . . . . . . . . . . 139
Cooling and Airflow Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
PowerFlex 700S Installation Requirements . . . . . . . . . . . . . . . . . 140
PowerFlex 755T Product Installation Requirements. . . . . . . . . 141
Minimum Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
IP00 Open Type Power Structures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Rockwell Automation Publication 750-RM004A-EN-P - April 2018 5
Preface
The purpose of this migration guide is to assist you in migrating a PowerFlex®
700S Phase II, frame 9…14 drive to an equivalent PowerFlex 755TL or
PowerFlex 755TR drive or PowerFlex 755TM common bus inverter.
Use this migration guide to help you understand some basic migration
requirements.
This migration guide provides basic guidelines for migrating to
PowerFlex 755TL/TR drives and PowerFlex 755TM common bus inverters.
To help you determine the proper migration solution, review additional
product literature to understand the technical similarities and differences
between the PowerFlex 700S Phase II and the PowerFlex 755TL/TR drive or
PowerFlex 755TM common bus inverter.
Download the installation instructions, technical data, programming, and
other associated publications listed Additional Resources on page 10.
Many sections of this migration guide direct you to additional details and
information available in these publications.
Overview This publication contains these five chapters:
Chapter 1: Selection Considerations on page 13
This chapter provides comparisons of the specifications, features, dimensions,
and power and control terminals of PowerFlex 700S drives and PowerFlex
755T products.
Chapter 2: Drive Configuration on page 89.
This chapter provides comparisons of the electrical configuration, control
wiring, and parameters of the PowerFlex 700S and PowerFlex 755TL/TR
drives. This chapter also identifies PowerFlex 700S safety functionality that can
be migrated to the PowerFlex 755TL/TR drive, and outlines the different
PowerFlex 700S DriveLogix™ 5730 configurations.
IMPORTANT Throughoutthispublication,the termPowerFlex700Sisusedtodescribethe
PowerFlex 700S with Phase II Control.
Throughoutthispublication,thetermPowerFlex755Tisusedtodescribethe
entire family of PowerFlex 755T TotalFORCE™ products including 755TL low
harmonic, 755TR regenerative and 755TM common bus inverters. Where
there is anotable difference, the specific suffix letters areindicated.

6Rockwell Automation Publication 750-RM004A-EN-P - April 2018
Preface
Chapter 3: Communication Configuration on page 113.
This chapter identifies PowerFlex 700S communication network protocols
that can be migrated to PowerFlex 755T products. This section also provides
information about velocity reference/feedback scaling, how to use I/O
adapters, and 16 bit-based processors.
Abbreviations This table contains abbreviations that are used throughout this document.
Abbreviation Description
(o) Optional equipment
(s) Standard, or included in base catalog number
AFE Active Front End
AOP Add On Profile
CBI Common Bus Inverter
EMI Electromagnetic Interference Filter
ESD Electrostatic Discharge
HD Heavy Duty Overload Rating
HIM Human Interface Module
I/O Input/Output
LD Light Duty Overload Rating
LSC Line Side Converter
MCC Motor Control Center
MOV Metal Oxide Varistor
ND Normal Duty Overload Rating
PLC Programmable Logic Controller
PWM Pulse-width Modulated
RWR Reflective Wave Reduction
SCCR Short Circuit Current Rating
TAM Torque Accuracy Module
TVSS Transient Voltage Surge Suppressor
XLPE Cross-linked Polyethylene

Rockwell Automation Publication 750-RM004A-EN-P - April 2018 7
Preface
Parameter References PowerFlex 700S parameters are referenced in the format Pxxx [name], By,
where:
•xxx is the parameter number
•[name] is the parameter display name
•yis the bit number (if applicable).
In this document, PowerFlex 755T ports, parameters, and bits are referenced in
the format #:x.y [name], where:
•#istheportnumber
• x is the parameter number
• [name] is the parameter display name
• y is the bit number (if applicable).
General Precautions Be aware of the following general precautions when working with this type of
equipment. See the installation instructions for each bus supply for additional
product-specific precautions. Applicable publication information canbe found
in Additional Resources on page 10.
EXAMPLE For example, referencing an I/O module that is installed in port 4,
parameter 6 [Dig Out Invert], bit 1 (TransOut0) can be shown as 04:0006.01
[Dig Out Invert].
The leading zeroes and [name] can be omitted unless required to clarify the
context.
This parametercan also be shown as 4:6.1, 4:6.01 [Dig Out Invert] or any
other combination that shows the minimum port:parameter information.
ATTENTION: Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery should plan or implement the installation,
startup, and subsequent maintenance of the system. Failure to comply can
result in personal injury and/or equipment change.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when installing,
testing, servicing or repairing this assembly. Component damage may result
if ESD control procedures are not followed. If you are not familiar with static
control procedures, reference Guarding Against Electrostatic Damage,
publication 8000-4.5.2 or any other applicable ESD protection handbook.

8Rockwell Automation Publication 750-RM004A-EN-P - April 2018
Preface
Compatibility Quick Check Use the following comparison table to determine if there are compatible
PowerFlex 755T products available to migrate your existing PowerFlex 700S. If
the existing PowerFlex 700S installation configuration does not have any of
these exceptions, proceed to use the guidelines in this migration guide.
Table 1 - Comparison Quick Check Considerations
Consideration If You Have These Existing
PowerFlex 700S Configuration
Exceptions
Then Follow These Recommendations
for the PowerFlex 755T Migration
MinimumACoutput
current and power Frames 1…6 No compatible units available at initial product release. Consider PowerFlex 755
products for these ratings.
AC Line Voltage 200…240V AC, 3 PH, AC input No compatible units available at initial
product release.
Braking Chopper
IGBT Frame 9 with optional internal brake chopper IGBT Internal brake chopper IGBT are not available for PowerFlex 755T frames
8…12. Specify a regenerative
PowerFlex 755TR drive or external third-
party brake chopper module.
Integration with
common AC or DC
bus drive system
lineup
• Bulletin 2362 with PowerFlex 700S
packaged in 2100 MCC enclosures with AC
or DC power and control bus.
• Custom packaged common AC or DC bus
PowerFlex 700S drives.
This configuration can be migrated to
PowerFlex 755TM, however, this solution is
not covered in this migration guide.
The IP21/IP54 enclosed PowerFlex 755TM
common bus inverter busbar configuration
is not mechanically compatible with any
existing PowerFlex 700S common DC bus
configurations and may require a custom
migration solution with transition cell
enclosure(s).
Resolver feedback
device Optional resolver feedback module Requires third-party option module (AMCI RD750).
SynchLink™ SynchLink fiber-optic communication
protocol that is used for drive to drive to
controller high-speed dedicated
communication links
No compatible communications link
available.
DriveLogix™ and
Compact I/O™ Use of the DriveLogix controller or Compact I/O expansion capability No compatible feature available at initial product release. Migration Solutions on
page 111 of this document outlines
possible migration solutions that integrate
a PowerFlex 755T with a Logix controller.
Custom Packaging IP00 open type units that areinstalled innon-
standard enclosures. This may require a custom migration solution. Custom migration solutions are
not covered in this migration guide.
Communication
Protocol ControlNet Fiber Optic
BACnet/IP
HVAC Modbus RTU
CANopen
Interbus
LonWorks
Modbus/TCP
Remote I/O
RS485 DF1
The PowerFlex 755T product does not
support these communication protocols. A
custom migration solution and/or an
externalcommunicationprotocolconverter
may be required.
PowerFlex 700S
Phase I Phase I Control This migration guide only covers PowerFlex 700S Phase II migrations.

Rockwell Automation Publication 750-RM004A-EN-P - April 2018 9
Preface
If the existing PowerFlex 700S drive has any of the above configuration
exceptions, contact an Authorized Rockwell Automation Distributor
specialist, Solution Partner, Recognized System Integrator, or Rockwell
Automation account manager to discuss engineered solutions for custom
migrations.
Follow this link for a list of Solution Partners and Recognized System
Integrators: http://www.software.rockwell.com/corporate/sp/
RASISearchResults.cfm?Programlevel=SP.
Before Migration Follow these steps to be sure that your migration is successful.
• Upload and save the PowerFlex 700S parameters via Connected
Components Workbench™, Studio 5000 Logix Designer®, or
DriveExecutive™ software. If you cannot connect to the drive online,
manually record the parameter values.
• Record and label all power, digital, and analog I/O control wiring.
• Upload and save any network files and programmable logic controller
(PLC) programs.
General Information
See the Wiring and Grounding Guidelines for Pulse-width Modulated
(PWM) AC Drives Installation Instructions, publication DRIVES-IN001, for
information regarding the topics listed below.
Wire/Cable Type
• General
•Inputpower
• Discrete drive I/O
• Analog signal and encoder
• Communication
Power Distribution
• System configurations
•AClinevoltage
• Surge protection MOVs and common mode capacitors
• AC line impedance
• PowerFlex drives used with regenerative units
• DC bus wiring guidelines
Grounding
•Safetygrounds
• Noise-related grounds

10 Rockwell Automation Publication 750-RM004A-EN-P - April 2018
Preface
Installation Practices
•Mounting
•Conduitentry
•Groundconnections
• Wire routing
•Conduit
• Cable trays
•Shieldtermination
•Conductortermination
•Moisture
Reflected Wave
• Description
• Effects on wire types
• Length restrictions for motor protection
Motor Cable Length Tables
• PowerFlex 700S
• PowerFlex 755T
Electromagnetic Interference
• Causes and containing common mode noise
• Causes and preventing/mitigating transient interference
•Enclosurelighting
•Bearingcurrent
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Resource Description
PowerFlex700SDriveswithPhaseIIControlTechnicalData,
publication 20D-TD002 Provides detailed drive and option specifications, drive, fuse, and circuit breaker ratings, watts loss
information, and derating guidelines.
PowerFlex 700H Adjustable Frequency AC Drive and
PowerFlex 700S High Performance AC Drive Installation
Instructions, publication PFLEX-IN006
Providesdetailedinstallationinstructionsforhandling
IP20/IP21 enclosed PowerFlex 700S.
PowerFlex 700S High Performance AC Drive - Phase II
Control Programming Manual, publication 20D-PM001 Provides detailed PowerFlex 700S Phase II parameter descriptions, configuration settings, startup, and
fault/alarm troubleshooting.
PowerFlex 700S AC Drives Phase II Control Reference
Manual, publication PFLEX-RM003 This manual provides detailed PowerFlex 700S drive with Phase II control functions and application
programming examples.
DriveLogix 5730 Controller for PowerFlex 700S Drives with
Phase II Control User Manual, publication 20D-UM003 This publication provides guidance on the development of projects for DriveLogix controllers.
DriveGuard® Safe Torque Off Option for PowerFlex 700S
Phase II AC Drives and PowerFlex 700L Liquid-Cooled AC
Drives User Manual, publication 20D-UM007
Provides information that is needed to plan, install,
and configure the DriveGuard Safe Torque Off option
for PowerFlex 700Sand 700L AC drives.