Rockwell Automation Allen-Bradley 1609-B Series User manual

Uninterruptible Power Supplies
Bulletin Numbers 1609-B and 1609-D
User Manual Original Instructions

2Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
Uninterruptible Power Supplies User Manual
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 3
Preface
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation
You can view or download publications at
https://www.rockwellautomation.com/en-us/support/documentation/
literature-library.html
Resource Description
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell
Automation industrial system.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and
other certification details.
Bulletin 1609 UPS Management Software
User Manual, publication 1609-UM007_-EN-P
Provides installation, set-up and user information for
the 1609 UPS management software.
Network Management Card - Cat. No. 1609-ENET
User Manual publication, 1609-UM008_-EN-P
Network Management Card - Cat. No. 1609-ENET
User Manual
Bulletin 1609-D Installation Instructions
publication, 1609-IN012_-EN-P
Provides Bulletin 1609-D mounting and wiring
instructions.
Bulletin 1609-B Installation Instructions
publication, 1609-IN013_-EN-P
Provides Bulletin 1609-B mounting and wiring
instructions.
Surge Protective Device (Cat. No. 1609-SPD)
Installation Instructions publication, 1609-IN014_-EN-P
Provides Surge Protective Device (Cat. No. 1609-SPD)
mounting and wiring instructions.
Network Management Card (Cat. No. 1609-ENET)
Installation Instructions publication, 1609-IN015_-EN-P
Provides Network Management Card (Cat. No. 1609-
ENET) mounting and wiring instructions.

4Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
Preface
Notes:

Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 5
Table of Contents
Bulletin 1609-D Installation
Instructions
Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mount the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hardwire UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connect Power and Equipment to the UPS . . . . . . . . . . . . . . . . . . . . . 10
1609-B Installation Instructions Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mount the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hardwire UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connect Power and Equipment to the UPS . . . . . . . . . . . . . . . . . . . . . 14
1609-EXBAT Installation
Instructions
Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mount the 1609-EXBAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connect 1609-EXBAT to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
General Information 1609-D
and 1609-B UPS
Battery Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dry I/O Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
USB Communication Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Manual or Remote Enable/Disable of UPS Output Selection . . . . . 20
Manual Enable/Disable/Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Remote Enable/Disable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Display Light-emitting Diode (LED) Indicators . . . . . . . . . . . . . . . . . 21
Troubleshooting UPS LED Fault Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Bulletin 1609 UPS Management Software Troubleshooting . . . . . . 25
Bulletin 1609 Network Management Card Troubleshooting. . . . . . 26
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
Table of Contents
Notes:

Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 7
Bulletin 1609-D Installation Instructions
Battery Wiring and
Installation
1. To access the battery compartment, remove the three screws and the
battery door.
2. Remove the battery container, jumpers, and wire harness from the battery
compartment. Place the battery container and batteries onto a flat surface.
Use the provided jumper wires to connect the batteries in series. Connect
the positive terminal (red) of the battery to the negative terminal (black)
of another battery.
3. Connect the red wire of the harness to the positive terminal (top red) and
the black wire of the harness to the negative terminal (bottom black).
ATTENTION: Do not service the 1609-SPD without disconnecting the power
sources due to electric shock hazard for risk of severe injury or death.
IMPORTANT
The 1609-D UPS requires (3) 12V batteries, which are not included. See Battery
Information on page 19 for more information.

8Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
Bulletin 1609-D Installation Instructions
4. Fold the battery container and seal it with tape.
5. To connect the batteries to the UPS:
–Insert the batteries into the battery compartment.
–Open the white connector retainer.
–Connect the two cables together.
6. To complete the battery installation:
–Close the white connector retainer.
–Reattach the battery door with the three screws (torque of 8.7±1.7
lb•in).

Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 9
Bulletin 1609-D Installation Instructions
Mount the UPS The UPS-D is designed to mount on the back of the panel or to the floor of the
enclosure. The UPS mounts to a bracket assembly (1609-BRK) that allows it
to mount to either the panel or floor.
Figure 1 - Mounting the UPS
Hardwire UPS Wiring of the UPS must be performed by a qualified electrician using the
appropriate wire gauges.
Selection of Cables Table 1 - AC Main Input/Output Wiring for UPS:
Table 2 - DC Input / Output Wiring for External Battery Cabinet:
Item Specification
Wire Size 14 AWG
Minimum temperature 75 °C (167 °F)
Wire conductor material Copper only
Tightening torque for terminals 4.4 lb-in.
Item Specification
Wire Size 10 AWG
Minimum temperature 75 °C (167 °F)
Wire conductor material Copper only
Tightening torque for terminals 12 lb-in.
WARNING: To reduce the risk of fire, connect only to a circuit with 20 amperes
maximum branch circuit overcurrent protection in accordance with the National
Electric Code, ANSI/NFPA 70.
A disconnect switch must be provided by others for AC output circuit.
To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent
protection for 20 amperes rating in accordance with the National Electric Code,
ANSI/NFPA 70.

10 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
Bulletin 1609-D Installation Instructions
Connect Power and
Equipment to the UPS
1. Connect the appropriate input power to the UPS input (Line, Neutral,
and Ground) terminals.
2. Connect the specified equipment to the UPS output (Line, Neutral, and
Ground) terminals.
Figure 2 - System Wiring
3. Connect any additional optional accessories (Catalog Number: 1609-
ENET card).
Figure 3 - 1609-D Block
WARNING: This UPS features Surge Protection Device (SPD) is located
on the left front of the unit. Disconnect all power sources before servicing
due to Electric Shock Hazard for risk of severe injury or death.
L
E
N
L
E
AC
Input
AC
Output
Backfeed
Relay
Inverter
Relay
+
-
AVR
AC to AC
AC to DC DC to DC DC to AC
Backfeed
Relay
Input
Filter
Breaker
N

Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 11
1609-B Installation Instructions
1609-B Installation Instructions
Battery Wiring and
Installation
1. To access the battery compartment, remove the three screws and the
battery door.
2. Remove the battery container, jumpers, and wire harness from the battery
compartment.
3. Place the battery container and batteries onto a flat surface.
4. Use the provided jumper wires to connect the batteries in series.
–Connect the positive terminal (red) of the battery to the negative
terminal (black) of another battery.
–Connect the red wire of the harness to the positive terminal (top red)
and the black wire of the harness to the negative terminal (bottom
black).
ATTENTION: Disconnect the 1609-SPD before servicing, due to electric shock
hazard for risk of severe injury or death.
IMPORTANT
The 1609-B UPS requires (2) 12V batteries, which are not included. See Battery
Information on page 19 for more information.

12 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
1609-B Installation Instructions
5. Fold the battery container and seal it with tape.
6. To connect the batteries to the UPS:
–Insert the batteries into the battery compartment
–Open the white connector retainer and connect the two cables together
7. To complete the battery installation:
–Close the white connector retainer
–
Reattach the battery door with the three screws (torque of 8.7±1.7 lb•in).

Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 13
1609-B Installation Instructions
Mount the UPS The 1609-B UPS products are designed to mount to a heavy-duty DIN-rail. The
1609-B UPS products are also designed with an optional bracket assembly
(catalog number 1609-BRK) that allows it to mount to either the panel or floor.
Figure 4 - Standard DIN-Rail Mount
Figure 5 - Optional Panel or Floor Mount
Hardwire UPS Wiring of the UPS should be performed by a qualified electrician using the
appropriate wire gauges.
Selection of Cables Table 3 - AC Main Input / Output Wiring for UPS
Item Specification
Wire Size 14 AWG
Minimum Temperature 75 °C (167 °F)
Wire Conductor Material Copper only
Tightening Torque for Terminals 4.4 lb• in.
WARNING: To reduce the risk of fire, connect only to a circuit with 20 amperes
maximum branch circuit overcurrent protection in accordance with the National
Electric Code, ANSI/NFPA 70.
A disconnect switch must be provided by others for AC output circuit.
To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent
protection for 20 amperes rating in accordance with the National Electric Code,
ANSI/NFPA 70.

14 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
1609-B Installation Instructions
Connect Power and
Equipment to the UPS
1. Connect the appropriate input power to the UPS input (Line, Neutral,
and Ground) terminals.
2. Connect the specified equipment to the UPS output (Line, Neutral, and
Ground) terminals.
Figure 6 - System Wiring
Figure 7 - 1609-B Block
WARNING: This UPS features Surge Protective Device (SPD) located on the top
of the unit. Disconnect all power sources before servicing due to Electric Shock
Hazard for risk of severe injury or death.
INPUT
LLNNGG
OUTPUT
AC Output
AC Input
L
E
N
L
E
AC
Input
AC
Output
Backfeed
Relay
Inverter
Relay
+
-
AC to DC (Charger) DC to DC DC to AC (Step Wave)
Backfeed
Relay
Input
Filter
N

Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 15
1609-EXBAT Installation Instructions
1609-EXBAT Installation Instructions
Battery Wiring and
Installation
Only use the battery wires provided with catalog number 1609-EXBAT.
1. To access the battery compartment, remove the six screws and the battery
door.
2. Remove the battery container, jumpers, and wire harness from the battery
compartment.
3. Place the battery container and batteries onto a flat surface.
4. Use the provided jumper wires to connect the batteries in series.
5. Connect the positive terminal (red) of the battery to the negative terminal
(black) of another battery.
IMPORTANT
The 1609-EXBAT requires (6) 12V batteries, which are not included. See Battery
Information on page 19 for more information.
WARNING: A disconnect switch must be provided by others for DC output
circuit. To reduce the risk of fire, connect only to a circuit with branch circuit
overcurrent protection for 35 amperes rating in accordance with the National
Electric Code, ANSI/NFPA 70.
Before connecting a battery pack to UPS, the emergent disconnecting device
must be provided between the UPS and battery pack.

16 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
1609-EXBAT Installation Instructions
6. Connect the shorter set of red and black wires of the harness to the top
terminals (red - to - red and black - to - black).
7. Connect the longer set of red and black wires of the harness to the bottom
terminals (red - to - red and black - to - black) and route the wires through
the cut-out hole.
8. Fold the battery container and seal it with tape.
9. Insert the batteries into the battery compartment in the orientation as
shown.
10. Open the white connector retainer and connect the two cables together.

Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 17
1609-EXBAT Installation Instructions
11. To complete the battery installation:
–Insert the surplus wire harness into the free space.
–Close the white connector retainer
–Reattach the battery door with the six screws (torque of 8.7±1.7 lb•in)
Mount the 1609-EXBAT The 1609-D UPS can be used with the External Battery Unit (catalog number
1609-EXBAT). The External Battery Unit is designed to mount to a heavy-duty
DIN-rail or the optional mounting bracket assembly (catalog number 1609-
BRK) which allows it to mount to either the panel or floor.
Figure 8 - Heavy-Duty DIN Rail Mount
Figure 9 - Panel or Floor Mount

18 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
1609-EXBAT Installation Instructions
Selection of Cables Table 4 - DC Input/Output Wiring for External Battery Cabinet
Connect 1609-EXBAT to the
UPS
To install the 1609-EXBAT unit with the 1609-D UPS, connect the three 10
AWG wires from the 1609-EXBAT terminals to the 1609-D UPS terminals
marked as EXTERNAL BATT PACK (36V).
Dispose of used batteries according to the battery instructions.
Figure 10 - System Wiring
Item Specification
Wire Size 10 AWG
Minimum temperature 75 °C (167 °F)
Wire conductor material Copper only
Tightening torque for terminals 12 lb-in.

Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 19
General Information 1609-D and 1609-B UPS
General Information 1609-D and 1609-B UPS
Battery Information
Rockwell Automation battery catalog numbers 1609-SBAT and 1609-HBAT
consist of the battery manufacturers listed:
Not for use in a computer room as defined in the Standard for the Protection
of Electronic Computer/Data Processing Equipment, ANSI/NFPA 75.
Dry I/O Contacts There is one Remote Enable/Disable Switch connection and three Dry I/O
Contacts available on the front of the UPS. Do not apply external power to the
Remote Enable/Disable Switch; however, the three sets of Dry Contacts require
external power supplies (Contacts Rating is 1A/24V DC). Each of the dry
contacts is used to provide a remote status indication of the UPS, as follows:
•1 and 2 On Battery Contact (N.O.)
•3 and 4 Low Battery Contact (N.O.)
•5 and 6 Fault (Indicates that UPS has detected a faulted see trouble
shooting section)
•7 and 8 Remote On/O (Shorted (closed) for ON, Open for OFF)
Battery
Cat. No.
Battery Description 1609-B
UPS
1609-D
UPS
1609-EXBAT
External
Battery
Housing
Number of Batteries Required
1609-HBAT Battery, 12V DC, High Temperature 0...50 °C ( 32...122 °F) 236
1609-SBAT Battery, 12V DC, StandardTemperature 0...40 °C (32...104°F)
Manufacturer MH Number Type Rating
B & B Battery (USA) MH19884 HRLS 5.5-12 12V DC, 2.75 Ah
BP 5-12 12V DC, 5.0 Ah
HR 5.5-12 12V DC, 2.75 Ah
SHR7-12 12V DC, 3.375 Ah
GS Yuasa International Ltd. MH12970 NPH5-12 12V DC, 5.0 Ah
Shenzhen Center PowerTech Co., Ltd. MH25860 CP1250 12V DC, 5.0 Ah
Shenzhen Ritar Power Co., Ltd. MH28539 RT1250 12V DC, 5.0 Ah
CSB Battery Co., Ltd. MH14533 HR1221W 12V DC, 5.25 Ah
Dispose of used batteries according to the battery instructions.
87654321

20 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
General Information 1609-D and 1609-B UPS
USB Communication Port The UPS supports a USB communication port for the end user
to connect with a computer. The user can monitor all the UPS
status through the USB port if the 1609 UPS Management
Software is installed in the computer. The software is stored
in the CD and can be found in the accessory bag.
Manual or Remote Enable/
Disable of UPS Output
Selection
The 1609 UPS output is designed to be manually or remotely enabled or
disabled. User is required to enable or disable the remote function switch
on the front panel.
•Selected 'DISABLE' for Manual Enable/Disable the UPS Output.
•Selected 'ENABLE' for Remote Enable/Disable the UPS Output.
Manual Enable/Disable/Self-
test
The Power Button on the front of the UPS is used to
manually enable or disable the output of the 1609-D UPS.
To enable the 1609-D UPS, press and hold the power
button until one beep is heard.
To disable the 1609-D UPS, press and hold the power button until three beeps
are heard, then release immediately (takes approximately three seconds).
To perform a self-test, press and hold the power button until two beeps are heard,
then release immediately. (The UPS must operate for at least four hours before
executing this function)
Remote Enable/Disable An external switch that is connected to the Dry I/O terminals 7 and 8 is required
to remotely Enable or Disable the UPS output.
To enable the UPS, close the switch
that is connected to the Dry I/O
terminals 7 and 8.
To Disable the UPS, open the
switch that is connected to the
Dry I/O terminals 7 and 8.
REMOTE FUNCTION
ENABLEDISABLE
87654321
R R
R
SW 24 Vdc