Eaton Powerware BladeUPS Bar User manual

Powerware BladeUPS Bar
Installation Guide
®®

Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.
CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead-acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
Pozidriv is a registered trademark of Phillips Screw Company. All other trademarks are properties of their respective
companies.
ECopyright 2008 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.

EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01 i
Table of Contents
1 Introduction 1.........................................................
Safety Warnings 2......................................................................
2 Installation 5..........................................................
Inspecting the Equipment 5................................................................
Setup 5..............................................................................
Tools Required 5.....................................................................
Checking the Package Contents 6.........................................................
Installation 7..........................................................................
3 Specifications 17.......................................................
4 Service and Support 19..................................................

TABLE OF CONTENTS
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01
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EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01 1
Chapter 1 Introduction
Up to six of Eaton’s Powerware®BladeUPS®uninterruptible power
systems (UPSs) can be installed in an industry standard rack outfitted
with a BladeUPS Bar 60 for interconnecting the cabinets’ wiring.
Figure 1 shows an installed BladeUPS Bar 60. The wireway fits into the
bottom 6U of standard rack space.
BladeUPS Bar 60
Wireway
Front Covers
Figure 1. BladeUPS Bar 60 Installed in Rack

INTRODUCTION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01
2
Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the BladeUPS Bar 60. Please read all instructions before operating the
equipment and save this manual for future reference.
VIGTIGE SIKKERHEDSANVISNINGER
GEM DISSE ANVISNINGER
Denne manual indeholder vigtige instruktioner, som skal følges under installation og
betjening af BladeUPS Bar 60-enheden. Læs venligst alle instruktioner inden betjening af
udstyret og gem denne manual mhp. fremtidige opslag.
BELANGRIJKE VEILIGHEIDSINSTRUCTIES
BEWAAR DEZE INSTRUCTIES
Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en
het gebruik van BladeUPS Bar 60. Lees alle instructies voordat u de apparatuur in bedrijf
neemt en bewaar deze handleiding als naslagwerk.
TÄRKEITÄ TURVAOHJEITA - SUOMI
SÄILYTÄ NÄMÄ OHJEET
Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava BladeUPS Bar 60-yksikön
asennuksen ja käytön yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje
myöhempää tarvetta varten.
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
Ce manuel contient des instructions importantes que vous êtes invité à suivre lors de toute
procédure d’installation et de fonctionnement de la BladeUPS Bar 60. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l’équipement et conserver ce manuel
afin de pouvoir vous y reporter ultérieurement.

INTRODUCTION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01 3
WICHTIGE SICHERHEITSANWEISUNGEN
AUFBEWAREN
Dieses Handbuch enthält wichtige Hinweise, welche Sie bei der Installation und Wartung
des BladeUPS Bar 60 beachten sollten. Bitte lesen Sie alle Anweisungen des Handbuches
bevor sie mit dem Gerät arbeiten. Bewaren Sie das Handbuch zum Nachlesen auf.
IMPORTANTI ISTRUZIONI DI SICUREZZA
CONSERVARE QUESTE ISTRUZIONI
Il presente manuale contiene importanti istruzioni da seguire durante l’installazione e il
funzionamento di BladeUPS Bar 60. Leggere integralmente le istruzioni prima di utilizzare
l’apparecchiatura e conservare il presente manuale per futuro riferimento.
VIKTIGE SIKKERHETSINSTRUKSJONER
GJEM DISSE INSTRUKSJONENE
Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og
bruk av BladeUPS Bar 60. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til
fremtidig referanse.
INSTRUÇÕES DE SEGURANÇA IMPORTANTES
GUARDE ESTAS INSTRUÇÕES
Este manual contém instruções importantes que devem ser seguidas durante a instalação e
operação da BladeUPS Bar 60. Leia todas as instruções antes de operar o equipamento e
guarde este manual para consultá-lo futuramente.
ВАЖНЫЕ УКАЗАНИЯ ПО МЕРАМ БЕЗОПАСНОСТИ
СОХРАНИТЕ ЭТИ УКАЗАНИЯ
В данном руководстве содержатся важные инструкции по установке и
обслуживанию внешнего батарейного модуля или устройства распределения
электропитания. Перед работой с оборудованием прочтите все инструкции.
Сохраните данное руководство для дал нейшего испол зования.

INTRODUCTION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01
4
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
GUARDE ESTAS INSTRUCCIONES
Este manual contiene instrucciones importantes que debe seguir durante la instalación y el
funcionamiento del BladeUPS Bar 60. Por favor, lea todas las instrucciones antes de poner
en funcionamiento el equipo y guarde este manual para referencia en el futuro.
VIKTIGA SÄKERHETSFÖRESKRIFTER
SPARA DESSA FÖRESKRIFTER
Den här anvisningen innehåller viktiga instruktioner som du ska följa under installation och
användning av BladeUPS Bar 60. Läs alla instruktioner innan du använder utrustningen och
spara den här anvisningen för framtida referens.

EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01 5
Chapter 2 Installation
This section explains:
SEquipment inspection
SBladeUPS Bar 60 setup and installation
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and file
a claim for shipping damage. If you discover damage after acceptance,
file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with
the carrier within 15 days of receipt of the equipment; 2) Send a copy of
the damage claim within 15 days to your service representative.
NOTE Check the battery recharge date on the shipping carton label. If the date has expired
and the batteries were never recharged, do not use the UPS. Contact your service
representative.
Setup
The BladeUPS Bar 60 comes with all hardware required for installation in
a standard EIA or JIS rack with square and round mounting holes.
Tools Required
To assemble the components, the following tools may be needed:
STorque wrench with the following attachments:
- Hex socket size 10 mm for M6 hex bolt
- Hex socket size 8 mm for M5 hex bolt
STorque driver with a Pozidriv®#2 for Pozidriv M4 screw
SLarge screwdriver or crowbar for lifting the bar in place
SPliers for installing cage nuts

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01
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Checking the Package Contents
Verify that the following items are included:
SBladeUPS Bar 60
A six-socket bar with (1) attached terminal block assembly,
(1) attached base bracket, and (3) attached mounting brackets
SWireway main housing with (2) attached side brackets, (1) attached
terminal block housing, and (1) attached wireway access cover
SFront cover mounting panel
S(2) front covers
SFerrite assembly with 38 cm (15”) tie wrap
SThis user’s guide
SPackaged hardware items:
- (14) M6×12 hex bolts, plus (1) extra
-(4)M5
×16 hex bolts
-(6)M6
×12 pan-head screws, plus (1) extra
- (16) M4×8 pan-head screws
- (6) M6 split lock washers, plus (1) extra
- (4) M5 cage nuts
- (3) M6 hex nuts, plus (1) extra

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01 7
Installation
To install the BladeUPS Bar 60:
1. Remove the access cover and terminal block housing from the
wireway housing (see Figure 2). Retain the wireway terminal block
housing, wireway access cover, and screws. Leave the two side
brackets installed on the wireway housing (see side bracket
locations in Figure 3).
2. Verify that the side brackets are in the most closed position and
that the adjustment screws are tightened to prevent the side
brackets from moving.
CAUTION
If the side brackets are loose, they can move during wireway placement and cause injury.
Wireway
Terminal Block
Housing
Wireway Access Cover
Wireway
Housing
M6×12 Hex Bolts
(2 places)
M4×8 Pan-Head Screws
(14 places)
Figure 2. Wireway Disassembly
3. Place the wireway housing into the bottom of the rack so that the
adjustable side brackets are at the front of the rack (see Figure 3).

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01
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4. Install an M6 hex nut onto each of the three wireway studs to
secure the wireway to the rear of the rack. Install the first stud in
the fourth hole location from the bottom. Do not tighten the nuts.
Figure 4 shows the nuts installed.
5. Loosen the three adjustment screws on each side of the wireway
housing and adjust the side brackets for the depth of the rack. Do
not retighten the screws.
6. Install six M6×12 pan-head screws and M6 split lock washers to
secure the two wireway side brackets to the front of the rack.
Install the first screws in the fifth hole location from the bottom.
Torque the screws to 5.1 ±0.8 Nm (45 ±7lbin).
7. Tighten the three M6 hex nuts installed in Step 4. Torque the nuts
to 5.1 ±0.8 Nm (45 ±7lbin).
8. Retighten the six side bracket adjustment screws loosened in
Step 5. Torque to 3.4 Nm (30 lb in).
Rear of Rack
Front of Rack
M6HexNutson
Wireway Studs
(3 places)
Side Bracket
Adjustment
Screws
(3 places
each side)
M6×12 Pan-Head
Screws and M6 Split
Lock Washers
(3 places each side)
Adjustable
Side Brackets
(1 each side)
Wireway
Housing
Figure 3. Wireway Installation

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01 9
9. Place the ferrite assembly on the floor of the wireway and secure
with the supplied tie wrap. Loop the tie wrap through both
attachment sites on the wireway floor and through the ferrite
assembly. See Figure 4.
10. Note the orientation of the base bracket installed on the bar for later
re-installation (see Figure 5). Remove and retain the base bracket
and hardware.
11. Place the bar in the rack as shown in Figure 4.
NOTE The bar can rest on the floor of the rack until secured in place. After complete
installation, the bar will be secured to the rack and wireway as shown in Figure 4.
Ferrite Assembly
(secured to
wireway floor with
tie wrap)
Rear of Rack
Bar
Wireway Floor Tab
(above bar base sheetmetal)
M6 Hex Nuts
on Wireway
Studs
(3 places)
Figure 4. Ferrite and Bar Placement

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01
10
NOTE Verify that the bar is secure as shown in Figure 4. The sheetmetal at the base of the
bar should be below the tab on the wireway floor.
12. Secure the bar to the wireway with three M6×12 hex bolts. Install
the bolts from the front of the rack. See Figure 5. Torque the bolts
to 5.1 ±0.8 Nm (45 ±7lbin).
13. Reinstall the base bracket removed in Step 10. Install the bolts from
the front of the rack. See Figure 5. Torque the bolts to 5.1 ±0.8 Nm
(45 ±7lbin).
NOTE Do not change the original orientation of the base bracket. Verify that the threaded
holes mount to the rack, not to the bar.
Rear of Rack
Front of Rack
Base Bracket
M
6×12 Hex Bolts
(
3 places)
Figure 5. Bar Base Installation

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01 11
14. Secure the base bracket to the rack with three M6×12 hex bolts.
Install the bolts from the rear of the rack.
Use a large screwdriver or crowbar to lift the bar in place to align
the holes in the base bracket with the holes in the rack.
Install the lowest bolt in position 2, then use positions 9 and 15.
Verify that the base bracket stud aligns completely with the rack
hole below the top bolt (position 14). See Figure 6. Torque the bolts
to 5.1 ±0.8 Nm (45 ±7lbin).
15. Install two M6×12 hex bolts in each of the bar’s three mounting
brackets, securing the length of the bar to the rack. See Figure 6.
Torque the bolts to 5.1 ±0.8 Nm (45 ±7lbin).
NOTE Loosening the mounting brackets slightly may allow easier alignment to the vertical
rail of the rack. Retighten the mounting brackets when alignment is complete.
Rear of Rack
M6×12 Hex Bolts
through Rack to
Base Bracket
(3 places)
M6×12 Hex Bolts
(2 places) per
Mounting Bracket
(3 places)
NOTE One mounting
bracket shown.
Base Bracket Stud
(below top bolt)
Figure 6. Bar Bracket Installation

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01
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16. Install two M4×8 pan-head screws into the tab on the wireway
floor, securing the base of the bar to the wireway. See Figure 7.
Torque the screws to 1.7 ±0.2 Nm (15 ±2lbin).
Rear of Rack
Wireway Floor Tab
(above bar base sheetmetal)
M4×8 Pan-Head Screws
(2 places)
Figure 7. Wireway Tab Attachment

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01 13
17. Using two M6×12 hex bolts, secure the left side of the wireway
terminal block housing to the rack. See Figure 8. Torque the bolts to
5.1 ±0.8 Nm (45 ±7lbin).
18. Using nine M4×8 pan-head screws, secure the wireway terminal
block housing to the wireway and to the bar. See Figure 8. Torque
the screws to 1.7 ±0.2 Nm (15 ±2lbin).
M6×12 Hex Bolts
(2 places) M4×8 Pan-Head Screws (9 places)
Wireway
Terminal Block
Housing
Figure 8. Wireway Terminal Block Housing Installation

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01
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19. Using five M4×8 pan-head screws, install the wireway access
cover. See Figure 9. Torque the screws to 1.7 ±0.2 Nm
(15 ±2lbin).
M4×8 Pan-Head Screws
(5 places)
Wireway Access Cover
Figure 9. Wireway Access Cover Installation
20. Verify the six information labels are attached to the wireway as
shown in Figure 10.
Figure 10. Wireway Labels

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01 15
21. Using four M5×16 hex bolts and four M5 cage nuts, secure the
front cover mounting panel to the front of the rack. Verify that the
bent edge of the panel is at the top. See Figure 11.
Install the lower bolts and cage nuts into the second holes from the
bottom of the rack frame. Torque the bolts to 5.1 ±0.8 Nm
(45 ±7lbin).
M5×16 Hex Bolts
and M5 Cage Nuts
(4 places)
Front Cover
Mounting Panel
Front of Rack
Bent Edge of Panel
Figure 11. Front Cover Mounting Panel Installation

INSTALLATION
EATON Powerware®BladeUPS®Bar Installation Guide S164201723 Rev P01
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22. Snap the two front covers into place, as shown in Figure 12.
Front Covers
(2 pieces)
Figure 12. Front Cover Installation