Rodia 3515RS User manual

STONE SAW RODIA 3515RS
OPERATING MANUAL

CAUTION
Enter the Serial Number of your new Rodia®
3515RS Stone Saw in the box below. The Serial
Number is located on the switch box.
Carefully read and understand all Safety
and Operating Procedures prior to using the
Rodia®3515RS.
Keep this Manual in a safe place for future
reference.
PAGE 2 RODIA 3515RS OPERATING MANUAL V11/2006R1

TABLE OF CONTENTS
1. RODIA SAFETY
Safety Messages ................................................................................................................ 4
Damage Prevention and Information Messages ........................................................................ 4
General Safety Precautions and Hazard Symbols...................................................................... 4
California Proposition 65 Message ....................................................................................... 8
Electrical Requirements and Grounding Instructions ................................................................... 9
Tile Saw Specific Warnings ............................................................................................... 10
Machine Specifications ..................................................................................................... 11
2. UNPACKING AND SETTING UP
Unpacking and Assembly .................................................................................................. 12
Cooling System ................................................................................................................ 12
Connecting to Power Supply ............................................................................................... 12
Motor Protection ............................................................................................................... 12
Installing the Saw Blade .................................................................................................... 13
3. OPERATING INSTRUCTIONS
Cutting Procedure ............................................................................................................. 14
45˚ Miter Cutting ............................................................................................................. 14
4. MAINTENANCE AND TROUBLESHOOTING
General Maintenance ....................................................................................................... 15
Diamond Blade Dressing ................................................................................................... 16
Troubleshooting ................................................................................................................ 17
5. SPARE PARTS
Spare Parts ..................................................................................................................... 18
RODIA 3515RS OPERATING MANUAL V11/2006R1 PAGE 3
TABLE OF CONTENTS

RODIA®SAFETY
It is extremely important that you read and under-
stand all of the safety instructions, the operating
instructions and the maintenance instructions. If
these instructions are not followed, serious injuries
and/or death could occur to you or to others.
Also, failure to read and follow the enclosed main-
tenance instructions can lead to equipment failure,
damage to the equipment or reduced lifetime of
the equipment.
SAFETY MESSAGES:
Safety messages are used to inform the person(s)
using this equipment of the potential hazards that
could lead to equipment damage, serious injury
or even death. The safety messages within this
manual will be followed by one of the following
(3) three words that identify the severity of the
damage.
It is important that all instructions within this manual
be followed. If the instructions are not followed
it is possible that serious injuries could occur as
well as death.
It is important that all instructions within this manual
be followed. If the instructions are not followed
it is possible that serious injuries could occur as
well as death.
It is important that all instructions within this manual
be followed. If the instructions are not followed
it is possible that serious injuries could occur as
well as death.
DAMAGE PREVENTION AND
INFORMATION MESSAGES:
A Damage Prevention Message is to inform the
user of important information and/or instructions
that could lead to equipment or other property
damage if not followed. Information Messages
convey information that pertains to the equipment
being used.
Each message will be preceded by the word
NOTE, as in the example below.
NOTE:
Equipment and/or property damage may result if
these instructions are not followed.
GENERAL SAFETY PRECAUTIONS
AND HAZARD SYMBOLS:
In order to prevent injury, the following safety pre-
cautions and symbols should be followed
at all times!
Safety Precautions:
● MACHINE GUARDS SHOULD BE
IN PLACE AT ALL TIMES
It is important that all machine
guards remain in place and in
proper working condition. This
is to prevent serious injury,
death or damage to the
equipment.
● REMOVE ADJUSTING TOOLS.
The machine is supplied with some adjusting
tools for equipment maintenance. It is important
that the user of the machine makes sure that all
tools are removed or in their proper storage area
before the machine is turned on.
PAGE 4 RODIA 3515RS OPERATING MANUAL V11/2006R1

RODIA®SAFETY
● KEEPING THE WORK AREA CLEAN.
It is important that the working area be
clean so as to avoid potential accidents or
injuries.
● DO NOT USE THE EQUIPMENT IN
DANGEROUS ENVIRONMENTS.
It is important that power tools not be used
in wet environments. The equipment
should never be used in the rain. Also, it is
advisable to keep the working area well lit.
● CHILDREN SHOULD BE KEPT AWAY
FROM THE WORKING AREA.
Only the operator of the equipment should
be in the working area. All other people
especially children should be kept away at
a safe distance.
● KEEP THE WORKING AREA CHILDPROOF.
It is important to keep the working area
child proof. This can be done by using
locks on the equipment, plastic plugs for
the electrical outlets and possibly even
master switches on the equipment.
● DO NOT DRY CUT WITH THE MACHINE
The machine is not intended for dry cutting
use. Always use sufficient water to wet cut
tile, brick or natural stone. Dry cutting will
result in dangerous dust levels (See also
California Proposition 65 message) and
will damage the installed water pump. any
equipment that is returned with a damaged
water pump due to dry cutting will be
repaired or replaced totally at the custo-
mers expence. There will be no warranty
claim.
● FORCING THE TOOL.
The equipment was designed to do a
certain job. Do not force the equipment to
do something that it wasn’t designed to do.
● USING THE PROPER EXTENSION CORD.
If you plan to use an extension cord make
sure it is in proper (good) working condi-
tion. Be sure that the extension cord is
heavy enough to carry the current that the
machine requires to run properly.
If you use an extension cord that is under-
powered a drop in voltage may occur
along with a loss of power and/or over-
heating of the equipment
● CLOTHING.
It is important that the operator does not
wear loose clothing that can potentially get
caught in moving parts of the equipment.
It is recommended to wear non-slip shoes
along with a hair covering to keep hair
away from the moving parts.
● SAFETY GLASSES AND HEARING
PROTECTION.
It is important to wear safety
glasses and hearing protection
when operating any type of
equipment. Be sure that the
safety glasses you wear are
impact resistant.
● SECURE WORK
Clamps or a vise should be used to hold
your work whenever practical. Keeping
your hands free to operate the machine is
safer. When securing the material to be cut
by hand, be sure your hands stay as far
away as possible from the rotating saw
blade.
● PROPER FOOTING
It is important to keep proper footing and
balance at all times when operating equip-
ment. If proper footing is not observed by
doing such things as overreaching, serious
injury may occur.
RODIA 3515RS OPERATING MANUAL V11/2006R1 PAGE 5

RODIA®SAFETY
● TOOL MAINTENANCE.
It is important to keep tools clean and in
good working order. This will result in
optimal performance of the machine.
Always follow the maintenance instructions
for proper tool maintenance.
● DISCONNECT TOOLS.
It is important to disconnect the power tool
before servicing the equipment. This
should be done when changing accesso-
ries on the machine, changing blades and
for other such things.
● REDUCING ACCIDENTAL STARTING OF
MACHINE
It is important to be sure that the
switch is in the OFF position
before you plug the machine into
an electrical outlet.
● EQUIPMENT ACCESSORIES.
It is important that you refer to the owner’s
manual for determining what are the
recommended accessories to use with this
type of equipment. Using accessories that
are not recommended in the owner’s
manual may increase the risk of personal
injury and/or to people that are within
close proximity of the machinery.
● CHECKING THE EQUIPMENT FOR
DAMAGED PARTS.
It is important to inspect the power tool
before using it to check for damaged
parts. Any part of the machinery that is
damaged should be checked carefully to
determine whether or not it should be
used and whether or not it can function
properly for its intended use.
It is important to check all the moving parts
of the machinery for proper alignment and
/or possible binding. All broken or dama-
ged parts should be properly repaired or
replaced. If these parts are not repaired
or replaced the proper operation of the
machine could be negatively affected.
Damaged saw blades should be replaced
immediately.
● BLADE ROTATION DIRECTION AND
FEED ROTATION.
Always feed work into a blade in the
direction of rotation. The blade should
always be installed so that the rotation is in
the direction of the arrow imprinted on the
side of the blade and the blade guard.
● NEVER LEAVE A TOOL RUNNING
UNATTENDED – TURN POWER OFF
It is important never to leave a tool running
when not in use. Also never leave the tool
until the blade has come to a complete
stop. It is important to always turn the
power tool OFF when leaving the work
area or when a cut is finished.
PAGE 6 RODIA 3515RS OPERATING MANUAL V11/2006R1

RODIA®SAFETY
HAZARD SYMBOLS
● READ MANUAL CAREFULLY BEFORE USE
Carefully read and understand
this operating manual and the
enclosed safety instructions prior
to using the machine.
● WEAR SAFETY GEAR
Always wear safety glasses and
hearing protection when
operating the machine
● DO NOT SPRAY WATER ON MOTOR
Avoid direct water spray on
motor and switch housing when
cleaning of or watering down
machine.
● TURN OFF SAW BEFORE PLUGGING IN
It is important to make sure that
the switch is in the OFF position
before plugging the machine into
an electrical outlet to prevent
accidental starting of the
machine.
● ELECTRICAL SHOCK
It is important to never touch
electrical components of the
machine while the machi-
ne is in operation.
● KEEP AWAY FROM MOVING PARTS
It is important to keep hands,
feet, hair and clothing away from
all moving parts to prevent inju-
ry. It is also important to be sure
that covers and guards are al-
ways in their proper position.
If not, serious injury can occur.
● DO NOT REMOVE BLADE GUARD
It is important that all machine
guards remain in place and in
proper working condition. This
is to prevent serious injury,
death or damage to the
equipment.
RODIA 3515RS OPERATING MANUAL V11/2006R1 PAGE 7

RODIA®SAFETY
The use of saws and drills generates dust. Excessive airborne particles may cause irritation to eyes, skin
and the respiratory tract. To avoid breathing impairment, always us dust controls and protection suitable
to the material being sawed or drilled;
See OSHA (19 CFR Part 1910.1200). Diamond Blades improperly used are dangerous. Comply with
American National Standards Institute Safety Code, B7.1 and, Occupational Safety and Health Act
covering speed, Safety Guards, Flanges, Mounting Procedures, General Operating Rules, Handling,
Storage and General Machine Conditions.
CALIFORNIA PROPOSITION 65 MESSAGE:
Some dust created by power sanding, sawing, grinding and other construction activities contain chemi-
cals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
● Lead, from lead-based paints
● Crystalline silica, from bricks and cement and other masonry products
● Arsenic and chromium, from chemically treated lumber
For Further information, consult the following sources:
http://www.osha-slc.gov/sltc/sillicarystalline/index.html
http://www.oehha.org/prop65/out_of_date/6022kLstA.html
Your risk from these exposures varies depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment,
such as dust masks that are specially designed to filter out microscopic particles.
PAGE 8 RODIA 3515RS OPERATING MANUAL V11/2006R1

RODIA®SAFETY
ELECTRICAL REQUIREMENTS
AND GROUNDING
INSTRUCTIONS.
In order to prevent potential electrical shock and
injury, the following electrical safety precautions
and symbols should be followed at all times!
In case of a malfunction or breakdown,
grounding provides a path of least resi-
stance for electric current to reduce the
risk of electric shock. This tool is equip-
ped with an electric cord having an equipment-
grounding conductor and a grounding plug. The
plug must be plugged into a matching outlet that
is properly installed and grounded in accordance
with all local codes and ordinances.
● Do not modify the plug provided – if it will
not fit the outlet; have the proper outlet
installed by a qualified electrician.
● Improper connections of the equipment
grounding conductor can result in a risk
of electric shock. The equipment-groun-
ding conductor is the insulated conductor
that has an outer surface that is green with
or without yellow stripes. If repair or repla-
cement of the electric cord or plug is
necessary, do not connect the equipment-
grounding conductor to a live terminal.
● Check with a qualified electrician or serv-
ice personnel if the grounding instructions
are not completely understood, or if in
doubt s to whether the tool is properly
grounded.
● Use only 3-wire extension cords that have
3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.
● Repair or replace a damaged or worn
cord immediately.
This tool is intended for use on a circuit
that has a 3 pole outlet.
To reduce the risk of electrocutation,
keep all connections dry and off the
ground.
A Ground Fault Circuit Interrupter (GFCI) should
be provided on the circuit(s) or outlet(s)to be used
for the Saw. Receptacles are available having
built-in GFCI protections and may be used for this
measure of safety. A GFCI is not supplied with the
machine.
When using an extension cord, the GFCI should
be installed closest to the power source, followed
by the extension cord and lastly, the saw.
Shock Hazard. For replacement, use only an
identical Rodia water pump, Item # 6.513.298
To avoid the possibility of the machines
plug or electrical outlet getting wet,
position the saw to one side of a wall
mounted outlet. This will prevent water
from dripping onto the outlet or plug. A “drip loop”
should be arranged by the user to properly posi-
tion the power cord relative to the power source.
The “drip loop” is that part of the cord below the
level of the outlet, or the connector, if an extension
cord is used.
Continued on page 10
▼
RODIA 3515RS OPERATING MANUAL V11/2006R1 PAGE 9

RODIA®SAFETY
This method of positioning the cord prevents the
travel of water along the power cord and the
possibility of the water coming in contact with the
receptacle. If the plug or electrical outlet gets wet,
DO NOT unplug the cord. Disconnect the fuse or
circuit breaker that supplies power to the machine.
Then unplug and examine the machine for the
presence of water in the outlet.
It is important to use extension cords that are only
intended for outdoor use. These extension cords
are identified by a marking “Acceptable for use
with outdoor appliances; store indoors while not
in use”.
It is important to only use extension cords having
an electrical rating not less than the rating of the
product.
It is important not to use damaged extension cords.
Examine the extension cords before using it and
replace it if it is damaged.
It is important to not abuse the extension cord and
do not yank on any cord to disconnect it from the
outlet.
It is important to keep the cord away from heat
and sharp edges.
It is important to disconnect the extension cord from
the outlet before disconnecting the machine from
the extension cord.
It is important not to use an extension cord that is
undersized. Using an undersized extension cord
can result in low voltage to the motor thus resulting
in a motor burnout or premature failure.
To choose the proper extension cord;
● Locate the length of extension cord
needed in the table below
● Once the proper length is found, move
down the column to obtain the correct
AWG size required for that length of
extension cord.
Extension Cord Minimum Gage for Length
Volts Total Length of Cord [ft]
120V 25 50 100 150
AWG AWG AWG AWG
14 12 Not recommended
TILE SPECIFIC WARNINGS:
● Always wear eye and hearing protection.
● Always disconnect the saw before conduc-
ting any type of service on the machine,
including when changing cutting blades
and cleaning.
● Use the machine only with Rodia 10”
wet cutting blades.
● Always replace damaged cutting blade
before operating.
PAGE 10 RODIA 3515RS OPERATING MANUAL V11/2006R1

MACHINE SPECIFICATIONS
This sawing machine is designed and intended for
the professional contractor. The machine is
equipped with a saw head which moves horizon-
tally along a guiding beam. The material to be cut
is positioned on the saw table. The saw must be
fed through the material. Through continuous sup-
ply of cooling water the cutting quality is improved
as well as the wear on the saw blade is mini-
mized. The cooling water also absorbs the saw
dust. The quality and construction of this sawing
machine meet the highest standards. The design is
based on longevity and minimal maintenance.
The stainless steel construction contributes to a
stable, rigid and durable sawing machine. The
detachable legs are to be installed in the leg
sockets at the underside of the water container and
fastened with the knobs.
Cutting Head
The cutting head is constructed of cast alloy com-
ponents. The height adjustment is kept in balance
with a spring. A knob secures the cutting head at
the desired height.
Blade Guard
The Blade Guard is a welded steel plate cap.
Saw spindle
The spindle flange is mounted on the saw spindle.
The saw flange is to be mounted on the saw spin-
dle with a hexagon nut to clamp the saw blade.
Cutting table
The cutting table is constructed of welded stainless
steel components, equipped with anti-slip rubber
and adjustable side stop.
Cooling system
The electrical water pump is switched on simulta-
neously with the saw motor and supplies cooling
water to both sides of the saw blade. A drain hole,
with a plug, is located in the water container. Mud
flaps prevent most of the water mist and make sure
most water flows back in the water container.
Technical Data:
Type ......................................Rodia 3515RS
Motor.................................................. 3 HP
Blade diameter/Arbor ......................14" / 1”
Cutting height .................................. max. 4”
Saw spindle speed.......................3.360 RPM
Cutting length .........................................60”
Length ...................................................48”
Width ............................................17 3/4”
Height (without legs) .........................25 1/2”
Weight ........................................... 300 lbs
Noise level ....................................80 dB (A)
Noise level during sawing ................90 dB (A)
RODIA 3515RS OPERATING MANUAL V11/2006R1 PAGE 11
Water Pump
Saw Spindle
Cutting Table
Detachable Legs
Blade Guard

UNPACKING AND SETTING UP
Unpacking and Assembly
● Unpack the tile saw and inspect
for any damaged parts.
● Install the legs in the sockets at the under
side of the water container and fasten with
the knobs. Markings show the right
position.
● Level the tile saw by adjusting the
legs in the sockets and make sure its
stable.
● Release the transportation lock.
Setting the Cutting Depth:
● By loosening the knob the saw head can
be positioned at the desired height.
The saw head is tightened by a spring and
may accidentally jump up when the knob
is loosened.
Cooling System
Operating the water pump without a sufficient
supply of water may result in pump damage.
● Place the plug in the drain of the water
container.
● Fill the container with water until the
water pump is completely submerged.
Connecting to Power Supply
Before connecting the machine make sure that:
● the line voltage corresponds with the data
on the machine’s specifications plate,
● there is a grounded power supply,
● the extension cord’s meets criterea as
mentioned in the table on page 10.
Motor Protection
The motor is equiped with a thermal safety switch
for protection against an overload. When the
motor gets overheated, the switch falls back into its
initial position and can only be switched on again
after the motor has cooled down.
PAGE 12 RODIA 3515RS OPERATING MANUAL V11/2006R1
Transportation Lock

UNPACKING AND SETTING UP
Replacing the Cutting Blade
Make sure to disconnect the machine from the
power supply before fitting or replacing the cutting
blade or when doing any maintenance on the
machine.
● Block the sawing spindle with the 8 mm
Allen wrench.
● Unscrew the 30 mm hexagon nut with the
wrench and remove the saw flange.
(Attention: Left-handed screw threading)
● Clean the saw flanges.
● Fit the new cutting blade on the center ring
of the motor flange. (Check the direction of
rotation and make sure the blade is well
centered)
● Mount saw flange and tighten with the
hexagon nut.
RODIA 3515RS OPERATING MANUAL V11/2006R1 PAGE 13

OPERATING INSTRUCTIONS
Single Step Cutting
DO NOT FORCE THE TOOL! It will do the job
better and safer at the rate for which it was
designed.
Use original Rodia®wet cutting blades only.
● Loosen the Adjustable Cutting Guide
retaining knob.
● Position the Adjustable Cutting Guide to
desired cutting length.
● Tighten the retaining knob.
Place the tile against the Ruler/Stop
and Cutting Guide.
● Turn the motor ON.
● Verify proper coolant flow on both sides of
the blade.
● Perform the cut.
● Turn the motor OFF when work is
complete.
Multiple Step Cutting
During this sawing process the saw is positioned
at the desired height and moved back and forth
through the material to be cut until after a number
of steps it is completely cut through.
● Place the material to be cut on the sawing
table and position against the fixed stop
and eventually the adjustable stop.
● Position the cutting head at the desired
height
● Hold the material with one hand while
making sure your hand is free from the
cutting blade.
● Perform the cut. This process must be
repeated until the material has been
totally cut through.
● Turn the motor OFF when work is
complete.
45˚ Miter Cutting:
The Rodia® 3515RS Stone Saw is designed to
perform 45˚ Miter Cuts without additional tools.
● Loosen the 2 handles on either side of the
machine.
● Tilt the cutting head into the 45˚ position.
● Fasten both handles.
● Place the tile on the cutting table in the
desired position.
● Hold the tile down with one hand. (Keep
hand away as far as possible from the
cutting blade)
● Turn the motor ON.
● Verify proper coolant flow on both sides of
the blade.
● Perform the cut.
● Turn the motor OFF when work is
complete.
PAGE 14 RODIA 3515RS OPERATING MANUAL V11/2006R1
Cutting Guide
Retaining Knob

MAINTENANCE & TROUBLESHOOTING
General Maintenance
● The cooling water should be replaced
and/or replenished regularly.
● It is recommended to clean the water con-
tainer, pump, hoses and spray nozzle on a
regular basis. For example, place the
pump in a bucket of clean water after the
sawing job and run the machine for a
minute or so. This also guarantees
a longer lifetime of the pump.
● When the machine is not used for a longer
period, the pump should not remain in the
muddy cooling water. Cleaning the pump
as described above and leaving it outside
the water container is recommended.
● Regularly check the saw flanges for wea-
ring out and replace if necessary.
RODIA 3515RS OPERATING MANUAL V11/2006R1 PAGE 15
Water Pump
Saw Flanges

MAINTENANCE & TROUBLESHOOTING
PAGE 16 RODIA 3515RS OPERATING MANUAL V11/2006R1
Diamond Blade Dressing
● Diamond Blades performs best when they
are dressed. After time and use, diamonds
on the outer edge of the blade might beco-
me glazed or dull.
● This will reduce cutting efficiency and pos-
sibly cause the blade to bend.As a result
the cut will not be straight and mis-aligned.
● When this occurs, the blade needs to be
dressed. The Diamond Blade can be
dressed with a Dressing Stick.
Dressing procedure(s):
● Place a Dressing Stick on the Saw table
● Make approx. 10 cuts through the
Dressing Stick
The Diamond Blade should be sharp again and
ready for efficient cutting.

MAINTENANCE & TROUBLESHOOTING
The machine does not work.
Water does not flow at the Blade
while the pump is running.
Motor is not running properly.
Pump is not running.
Bad cutting alignment.
The power supply cable is
damaged or not properly con-
nected.
No voltage in the power
outlet.
Start Switch is damaged.
The sprayers are clogged.
The water level in the waterbin
is not sufficient. The pump is not
totally submerged.
Water valve is closed.
Water may have seeped through
inside the motor.
Capacitor is damaged.
Motor bearing are damaged.
The impeller or suction filter of the
pump is damaged.
No proper connection of the
power cable.
Machine is not level.
Unlevel working surface.
Improper or glazed Diamond
Blade.
Press the plug firmly in the power
outlet. Check the power supply
cable.
Have the power outlet
checked.
Have the Switch replaced.
Clean the sprayers
Fill the waterbin with clean water
until the pump is totally sub-
merged.
Open the valve.
Unplug the power cable and con-
sult your local dealer.
Unplug the power cable and con-
sult your local dealer.
Unplug the power cable and con-
sult your local dealer.
Replace damaged parts.
Have the connection checked.
Loosen the screws for the legs.
Pick up the machine a little bit on
one end. Let the machine down
again nd tighten screws. Do the
same procedure for the other end.
Machine should now be level
Make sure the machine is placed
on a level surface.
Replace or dress the Diamond
Blade.
PROBLEM CAUSE SOLUTION
RODIA 3515RS OPERATING MANUAL V11/2006R1 PAGE 17

SPARE PARTS
7
9
5
1
4
3
2
6
8
10
PAGE 18 RODIA 3515RS OPERATING MANUAL V11/2006R1
11 12
13 14
15 16

POS. # ITEM NR. DESCRIPTION
01 6.516.010 MOTOR
02 6.513.215 CAPACITOR
03 6.509.010 ADJUSTABLE HANDLE
04 6.509.090 HANDLE
05 6.005.792 KNOB
06 6.509.053 HANDLE
07 6.516.012 MOTOR FLANGE
08 6.516.011 SAW FLANGE
09 6.516.013 FLANGE NUT
10 6.513.295 PUMP
11 4.800.080 GUIDING ROL
12 6.504.117 BALL BEARING
13 6.504.170 BALL BEARING
14 6.509.095 HANDLE
15 6.513.210 THERMAL PROTECTION
16 6.513.222 SWITCH
SPARE PARTS
RODIA 3515RS OPERATING MANUAL V11/2006R1 PAGE 19

PAGE 20 RODIA 3515RS OPERATING MANUAL V11/2006R1