Rodix FEEDER CUBE VF-3CE Quick start guide

+
LOW VOLTAGE INPUT
SWITCHING
(Remove Run Jumper and
apply DC Voltage from PLC)
-
C)
5-30 VDC INPUT VOLTAGE OFF/ON
CONTROL
+
Enable Input
VF Control TB2
S
B)
-
LOW CURRENT SWITCH
FEEDER BOWL/HOPPER
INTERLOCK
RUN JUMPER INPUT
A)
Subordinate VF Control TB2, Enable INPUT
Master VF Control TB2, Aux. OUTPUT
+ S S+
Enable Input
VF Control TB2
-
S+
-
-
Bl #14
Gr/Yl #14
Bl #14
Bl #14
Bl #14
-
S
+
- -
S
+
S
+
Aux Out
+
-
AccelEnableSENSOR V
-
SS
mA
1
TB6
LCD Display
P1
LCD Contrast
1
TB5
N.O. RELAY
TB4
TB2
High Voltage LED
DANGER! SHOCK HAZARD
24-457 / 24-458
R21
R27
FUSE
FUSE
L2
Keypad
L1
INPUT POWER
85 - 264 VAC
TB3
TB1
INPUT
+
L1
-
L2
OUTPUT
Out -
GND
Out +
OUTPUT POWER
CFR Sensor
P/N 123-215
Br
Bu
4-20mA
0-10 VDC
RUN
JUMPER
ACCEPTS BOTH OPTIC AND PROX SENSORS, NPN OR PNP.
CONNECT SINK OR SOURCE WIRE TO "SIG" INPUT
SIG
P/N 111-500
+
OPTIC SENSOR
Bu
SM312FP1H
-
OPTICS
SENSOR OPTION
Br
Chassis
Wh BANNER
Analog Gnd
+
Master Control
Bowl/Hopper
Interlock Output
-
9/18/2013 Page 1
VF-3CE FEEDER CUBE Variable Frequency Control OIL RESISTANT MODEL IMPORTANT: APPLICATION NOTE
RODIX INC.
FEEDER CUBE
VF Series
Wiring Diagram

Model VF-3CE
P/N 121-000-0781* and 121-200-0781
* includes CFR vibration sensor P/N 123-215
Input Voltage: 85 - 264 VAC, 50/60 HZ.
VF-3 Input Fuse Size: 5 AMPS
Output Voltage: 0 -120/240 VAC
Output Frequency: 5-300HZ.
Rated Output Current:
3 Amps at 120V or 1.5 Amps at 240V
© 2005, 2013 RODIX INC.
Mounting
The control may be mounted vertically or horizontally,
but the control willstay cooler whenmounted vertically.
Mount the control to a metal plate or mount it so that
the back of the heat sink is fully exposed to the air.
Mount the control on a non-vibrating surface. The
control is designed to withstand conditions equal to
IP54.
Electrical Connections
Warning: Shock Hazard! Do not operate control
with the cover open. Only skilled or instructed
persons should open the enclosure. Disconnect
power before opening the enclosure. The plug on the
input power cord can be used as a disconnect.
Make all electrical connections prior to turning the
control on. Once connections are made to the feeder
control, any desired changes to the software settings
can be made with the cover closed.
1. Part Sensor Input
(Photo-sensor or Proximity Switch)
Connecta threewire,current-sinking(NPN)or current-
sourcing (PNP) sensor to TB2 as shown on the
enclosed wiring diagram. The sensor must be able to
operateon12VDC and be capable of switchingatleast
3.0 mA. See Parts Sensor Settings section for more
operation information.
2. Run Jumper Input
A Run Jumper comes installed from the factory as
shown on the enclosed wiring diagram.
If the run jumper input is to be controlled by a relay
contact, switch, or other device, replace the factory-
installed jumper (see TB2 of the wiring diagram) with
thecontact device. The contact must be ableto switch
12VDC at 3.0 mA. The control will then run only when
the contact is closed and the part sensor is calling for
parts. The right column of the display shows the run
status with “R= 1” or “R= 0.”
If the run input will be controlled by a current sourcing
PLC output, use the “Sig” and “-“ terminals (see TB2
on the wiring diagram).
For the High/Low parts sensing mode, a second parts
sensor (PNP type only) connects to the run input in
place of the run jumper.
3. Auxiliary Output
Theright column of the display showsthe statusof
the Aux output, “A=1” or “A=0.” The Feeder
Bowl/Hopper Interlock “+” and “sig” (see TB2 on
the wiring diagram) can be connected to a Rodix
FC-40 All-Purpose Series control (TB2-11 & 12)
when control of a bulk material hopper is needed.
The control interlock will prevent the hopper from
operating anytime the bowl is turned “OFF” or in
"STAND BY" mode. The Interlock output is
capable of switching 12 VDC at 85 mA. The
Interlock output can also be used to drive a solid
state relay that can operate auxiliary equipment
such as air valves. See Figure 2 on the wiring
diagram. OneVF series control canbeinterlocked
to another. The aux output of the master control
connects to the run input of the subordinate.
A 1 Watt or 0.6 Watt 12VDC air solenoid or a relay
can be driven by the Aux output. Note: a diode
(1N4006) must be placed across the solenoid in
thereverse polarity to adsorb the energy when the
solenoid is de-energized. The “bar” side of the
diode connects to TB2 “+” and the “solid colored”
side connects to TB2 “SIG.” Failureto use a diode
in reverse polarity voids the warranty.
4. Internal Power Supply
At the rated line voltage, the line isolated power
supply is capable of providing a combined total
current of 150 mA at 12 VDC. The total current
includes the parts sensor, auxiliary output
accessories, and CFR sensor.
5. Power Connections
The control can operate on a powerline from 85 to
264VAC. The plug can be connected to a
standard North American outlet. Cut the plug
end(s) off for 208 and 240VAC and make proper
plug-in connections for the factory’s power lines.
Thevariable frequency control is efficientbecause
it recapturesthe energy fromthe feeder coilsevery
cycle.
VF-3CE Application Note 4/12/2013 Page 2
RODIX INC.
FEEDER CUBE
FC-90 Plus Series
GENERAL PURPOSE

RODIX INC.
FEEDER CUBE
VF Series
OIL RESISTANT
SET UP AND
A
DJUSTMENTS


6. External Speed Control Connections
The following methods of remote power level control
can be utilized when desired:
A. CFR sensor can maintain a constant feedrate. Attach
the CFR sensor to terminals ACCEL “-“ (blue) and to
ACCEL “+” (brown). (Then update the software
settings. Sections 11-A and 13-B)
B. 4-20mA signal can be connected by bringing the
positive signal wire to 4-20 “+” and ground to 4-20 “-“.
(Update software settings. Sect 11-B)
C. 0-10VDC Analog input signal can be connected by
bringing the positive signal wire to 0-10V “+” and
ground to 0-10 “-“. (Update the software settings.
Section 11-C)
Software Adjustments
Once the electrical connections have been made, the
control can be turned on. The software settings can be
adjusted as desired through the control menu.
Display Messages
The normal operating display shows the status of the
control with regard to input signals and control settings.
See the Control Menu Layout pagefor display message
details.
Navigating The Control Menu
Thecontrol uses four programmingkeystoprogramthe
control. The “I/0” key controls run, stop, and over-ride.
A. The ENTER key allows entry to the menu and
access to adjust each setting. Push and hold the
enter key to enter the program mode. If the security
feature has been enabled, enter the proper code.
Once inside the menu, the enter key selects a menu
item or a parameter to adjust. Any changes to the
settings are saved at power-down.
B. The BACK key moves the current menu location up
one level higher than it was before. It is alsoused to
get back to the normal operating display.
C. The Arrow Down key allows the user to step down
through the program menu or to decrease a setting.
D. The Arrow Up key allows the user to step up
through the program menu or to increase a setting.
E.The “1/0” key allows the user to temporarily stop or to
start the control’s operation. When the LCD status
reads “Stop/Run,” hold the “1/0” key down for just
overa second, and the control will start the over-ride
operation. In over-ride mode the output turns on
regardless of I/O connections and status.
See the “Control Menu Layout” chart for the menu
structure. When in the menu mode and no keys are
pressedfor 1 minute, thedisplayrevertsto thenormal
operating display mode.
7. Amplitude Power Setting
The output power is controlled by the up and down
arrow keys. The power setting can be adjusted with
the keys unless the security feature lock has been
selected. Once the proper security code has been
entered,the power setting may be adjusted underthe
“Power” menu. Note: the power setting may not be
above the maximum power setting or below the
minimum power setting level. The amplitude power
setting is displayed in the following manner: “A=
50.0%.”
8. Limiting The Maximum Output Of Control
The “Max Amplitude” setting can be adjusted to keep
a vibratory feeder from hammering or vibrating
excessively when the control is turned up to full
power. The maximum power setting can be found
under the “Power” menu. It can be adjusted from
100.0% down to 40.0%.
Caution: it is recommended when using the CFR
feature, that the Max output levelof the controlshould
be limited to prevent feeder coil from overheating.
The amplitude could continue to increase if the
system cannot get back to the desired vibration level.
9. Setting The Minimum Output of Control
The “Min Amplitude” setting can be adjusted to the
desired low level of vibration. The minimum power
setting can be found under the “Power” menu. It can
be adjusted up from 0.0% to 95.0%. Note: the
software does not allow the minimum level to be
within 5.0 counts of the maximum level.
10. Setting The Soft-Start
The start-up of the control’s output can be adjustedto
ramp up to the desired output level instead of starting
abruptly. Soft-start keeps parts from falling off the
tooling, reduces spring shock, and can eliminate
hammering when the control turns ON. The soft start
setting can be found under “Power Settings” menu.
The soft start can be set from 0.0 to 10.0 seconds.
When using the 2 speed operation, the soft start
function is active during the low to high speed
transition.
11. External Speed Control
The feeder control’s power level can be controlled
by an external signal from a PLC, CFR sensor, or
an analog source. The “External Speed
Connections” section gives connection details.
A. When the Constant Feed Rate (CFR) sensor is
used, The “Amplitude Source” and “Frequency
Mode” settings should be set to “Auto Track.”
The control should display “Run/CFR” showing
that the sensor is connected. Set the power
setting to the desired feed rate. The control
uses information from the CFR sensor to
maintain a constant vibration level at the
resonate frequency. See the CFR instructions
page for more information.
Caution: it is recommended when using the CFR
feature, that the Max output level of the control
should be limited to prevent the feeder coil from
overheating. The amplitude could continue to
increase if the system cannot get back to the
desired vibration level.
B. 4-20mA signal from a PLC can be used to
remotelyvary the output of the control insteadof
the keypad. The “Amplitude Source” setting
must be set to 4-20mA to enable it. After the 4-
20mA feature is selected, the control will
automatically turn ON whenever a 4-20mA
signal is applied to the control (TB2 “+ 4-20” &
“-“). When the 4-20mA signal has been
removed, the amplitude setting resets to zero.
C. 0-10VDC signal from a PLC can be used to
remotelyvary the output of the control instead of
the keypad. The “Amplitude Source” setting
mustbe set to 0-10VDC to enable it. Afterthe 0-
10VDC feature is selected, the control will
automatically turn ON whenever a signal is
applied to the control (TB2- “+0-10” &“-“). When
the 0-10VDC signal has been removed, the
amplitude setting resets to zero.
D. When it is desirable to ignore the external speed
control inputs, the “Manual” setting can be
selected.
VF-3CE Application Note 4/12/2012 Page 3

12. CFR Positive and Negative Gain
The CFR Positive and Negative Gain settings control
the rate the feeder’s vibration level is corrected by the
control. When the vibration decreases below the set-
point,the “CFR Positive Gain” sets the rate at whichthe
output gets boosted to compensate for a vibration
decrease. When the vibration increases, the “CFR
Negative Gain” sets the rate at which the output gets
lowered to compensate for a vibration increase. If
either the CFR Positive or Negative gain is set too low,
it will take longer than desired to get back to the original
feed rate. If either gain is set too high, the control may
over-shoot beyond the original feed rate. The CFR
Positive and Negative Gain settings effect the control’s
operation when the CFR sensor is used, and the
“Amplitude Control” is set to “Auto Track.”
13. Frequency Settings
The“Frequency” menucontainsthe portion of the menu
that controls the frequency settings. Thefrequency can
be adjusted from 5 to 300Hz. The spring/mass ratio of
the vibratory bowl determines the natural vibrating
(resonate) frequency of the bowl. The control’s output
frequency needs to be adjusted to match the natural
frequency of the bowl. The control can be manually
tuned or automatically tuned. The frequency setting is
displayed as “F= 120.0Hz.”
The “Frequency Mode” setting selects either manual
frequency adjustment or auto tracking frequency
adjustment.
A. Manually finding the resonate frequency of the bowl
is much like finding a station on the AM radio band.
Set the amplitude to about 30%. Then adjust the
frequency across its range. The bowl should be
expected to vibrate the parts at more than one spot
acrossthe frequencyrange.The resonate frequency
is the frequency with the most vibration. Once the
best feeding frequency range has been found, fine
tune the frequency for the best parts movement. To
increase feeder stability for parts load fluctuations,
adjust the frequency down by .2 or .3Hz so that the
feeder becomes slightly over-tuned.
B. “Auto Scan” scans to locate the bowl’s resonate
frequency. Once auto tracking has found the
resonate frequency, it can maintain the resonate
frequency and amplitude of the feeder as the parts
load changes. The CFR sensor is needed in order
for auto tracking to operate, and “Auto Tracking”
needs to be turned on under both “Amplitude
Source” and “Frequency Mode” menus.
To show when frequency “Auto Tracking is enabled,
the normal display menu will show a bold “F.”
When”=” is shown in bold, the control is locked
onto the resonate frequency of the feeder.
The Minimum frequency limit can protect the feeder
from feeding at a low frequency if a spring or weld
breaks. The Min. or Max. frequency can block out
undesirable frequencies during Auto Scan.
To avoid coil damage and blown fuses during an
Autotune scan, the Minimum frequency should only
be adjusted below the 45Hz default when the
vibratory feeder has been specifically designed for
operation below 45Hz.
14. Resonate Threshold Level
The “Resonate Threshold Level” setting sets the
minimum level of vibration that the control considers
as a resonate condition during an Autoscan. The
setting should be reduced if an “Auto Scan” cannot
find the resonance frequencyafter two scan attempts.
Adjustment is not normally needed.
15. Auto Track Dead Band
The “Auto Track Dead Band” setting controls how far
the resonant frequency of the vibratory feeder can
deviate before the output frequency of the control is
adjusted to follow it. Decreasing the setting narrows
the range, and increasing the setting makes the dead
band range larger before a reaction takes place.
This setting normally doesn’t need to be changed.
16. Setting The Time Delays
The ON and OFF parts-sensor time-delays are set
independently for a period of 0-20 seconds. The time
delay settings can be adjusted to provide the best
individual response for the feeder. The time delays
can be found under the timer settings menu. The
flashing “=” blinks every quarter second to show when
either the ON and Off delay timer is running.
17. Parts Sensor Settings
The “I/O Interface” menu contains the portion of the
menu that controls the parts sensor type and polarity.
A. The control comes preset to AUTO to work with
either an NPN or PNP sensor. If the sensor input
status “S=1 or 0” indicates the input is on all of the
time, set the control to either NPN or PNP to
match the type of sensor being used.
B. The control comes preset to “inverted” sensor
polarity. Set the sensor polarity to either “Normal”
(through beam) or “Inverted” (proximity or retro-
reflective).
18. Run Mode Settings
The“I/O Interface” menu contains the portion of the
menu that controls the run mode and empty bowl
logic.
A. The control comes preset for normalon/offparts
sensor operation. The following can be chosen:
1) The “Constant On” feature can be used to
keep the bowl running while the Aux output
switches power to a device (air valve, SSR, or
relay).
2) The “2-Speed” feature allows thebowl to keep
some vibration going to either trickle parts for
weigh counting or to cut down the time to full
speed when a high feed rate is needed. The
parts sensor switches between high and low
speed settings. Low speed is set by “Min
Amplitude.”
3) The “high/low” function maintains the parts
level between two parts sensors on the track.
Thesecond sensor (PNP) gets installed inplace
of the run jumper.
B. The control comes preset with the “empty bowl
timer” (or parts jam timer) disabled. Once
enabled, the bowl will stop feeding when parts
havenot passed the sensor for the set time. The
empty bowl timer can be adjusted from 5 to 255
seconds under the “timer settings” menu. Press
the “1/0” key or toggle the parts sensor to restart
thecontrol. The auxiliary outputcanbesetup to
turn on a signaling device. See the section that
describes the auxiliary output for more details.
19. Auxiliary Output Settings
The “Aux Output Mode” menu contains the menu
that controls the auxiliary output (Aux Out)
operation.
A. The factory-default “Normal” setting allows the
auxiliary output to turn on and off with the output
of the feeder.
B. The auxiliary output can be set to have its signal
inverted from the output of the feeder. Set the
“Aux Out” parameter to “Invert” to activate it.
C. The auxiliary output can be set so that the alarm
signal can indicate when the “EmptyBowl” timer
has timed out. Set the “Aux Out” parameter to
“Alarm” to activate it.
D. The auxiliary output can be set so that the alarm
signal can be inverted when the “Empty Bowl”
timer hastimed out. Setthe “Aux Out”parameter
to “Inv Al” to activate it.
VF-3CE Application Note 4/12/2013 Page 4

E. The auxiliary output can be set so that an air
solenoid can be activated 1 second before feeding
begins and continue for 4 seconds after feeding
ends. This feature is helpful for parts orientation.
Set the “Aux Out” parameter to “Air Jet” to activate
this feature. 20. Diagnostics
A. The first menu item under the diagnostic menu
shows the software revision level.
B. The next four items under the software revision level
show certain software registers that may be helpful
to Rodix staff while troubleshooting over the phone.
21. Security Settings
The “Security” menu contains the portion of the menu
that controls access to the program menu settings.
When enabled, the security code is a number from 000
to 999. The preset code is 123. It may be changed.
A. The control comes with the security setting
“Unlocked” so the control can be set up. The
amplitudecanbe adjusted from the normal operating
display. Pressand hold “Enter” to enter theprogram
menu and adjust the software settings.
B. The amplitude only (Ampl. Only) adjustment allows
operatorsto adjust the amplitudethroughthenormal
operating display, but not get to the program menu
settings without the security code.
C. The “Lock” setting locks the control from any
adjustment without the use of the security code. If
the security code has been forgotten, enter the
security code #010, press and hold “Enter” until
entry has been granted. Note: ignore the “Wrong
Security Code” message. Once in the programming
menu be sure to set the security code.
22. Default Memory
Occasionally it is nice to get back to a known setting.
Once a feed system has been set up properly, the
setting should be manually saved into the “Save
Settings1”memory. If an operator disturbsthe settings,
the “Restore Settings1” feature can restore the control
to a known good set up. When different parts are used
on the same feed system, two other memory locations
called “Save Setting2” and “Save Settings3” can be
used for other parts. Operators can recall settings 1, 2
or 3 based on the part being used. The “Factory Reset”
selection will put the original factory settings into the
memory.
23. Language
The run display and programming menus can be set
to display in English, Spanish (Español), French
(Français), or German (Deutsch).
24. Over Current Protection
The control has a coarse over-current fault protection
that trips when the output is above the rated current.
The VF-3 is rated 3A at 120V and 1.5A at 240V. The
VF-9 is rated 9A at 120V and 4.5A at 240V. The
operator should monitor the output current to ensure
thatit is within the desired range. If an “Over Current”
occurs, press the “1/0” key to restart the control. The
operator should also monitor the temperature of the
coils on the vibratory feeder. The coils should never
be too hot to hold.
25. CFR Set Point
The CFR set point sets the amplitude vibration level
that the control regulates to. The VF Series control
adjuststhe amplitude automaticallyto matchtheCFR
set point. The CFR set point can be adjusted by the
depression of the “UP” and “DOWN” arrows keys.
Holding an arrow key down will adjust the amplitude
setting instead of the CFR set point. The CFR set
point can also be controlled by a 4-20mA signal.
The CFR set point only appears on the display when
the“Amplitude Source” menu under power settings is
set to “Auto Track” and the CFR sensor is attached.
26. Fault Messages
The VF control has error and warning messages
that relate to “Over-Amps”, “Over-Temp” and Bowl
out of parts timers. To clear the message or fault,
press the “1/0” button twice.
27. Spare Parts
Description Q Rodix P/N MFG & P/N
Fuse 5 Amps 2 106-0066 Schurter 0001.1011
Switch Boot 1 104-0026 Hex Seal
C1131/35-20-BLACK
Power Switch 1 104-0080 Tyco 1520284-1
WARNING:
Fuses should be replaced with a "Fast Acting"
type or equivalent of manufacturer's original
value.
Mounting this control on a vibrating surface will
void the warranty.
Warranty
Rodix Control Products are Warranted to be free
from defects in material and workmanship under
normal use for a period of two years from date of
shipment. For the full description ofthewarranty, terms,
and software license, please contact the factory.
For assistance installing or operating your Rodix Feeder
Cube® please call the factory or visit our web site.
Technical help is available to answer your questions and
email any needed information. To return a control for IN
or OUT of warranty service, please ship it prepaid to:
Rodix Inc., ATTN: Repair Department
If under warranty, Rodix will repair or replaceyour control
at no charge; If out of warranty, we will repair it and you
will be billed for the repair charges (Time and Material)
plus the return freight. Quotes for repairs are available
upon request. A brief note describing the symptoms
helps our technicians address the issue.
Feeder Cube® is a registered TM of Rodix Inc.
BannerisaregisteredTrademark ofBanner EngineeringCorp,
9714 10th Ave, Minneapolis, MN 55441
RODIX, INC.
2316 23rd Avenue, Rockford, IL 61104
Toll Free [phone]
E-mail [email protected]
www.rodix.com
VF-3CE Application Note 4/12/2013 Page 5

VF-3 Dimensions
VF-3CE Application Note 10/23/2012 Page 6

Control Menu Layout for VF-3CE, VF-9CE
Power Settings Amplitude [ 0.0 to 100.0 ] %
Max Amplitude [ 100.0 to 20.0 ] %
Min Amplitude [ 0.0 to 95.0 ] %
Soft Start Time [ 0.0 to 10.0 ] Seconds (0.5 Default)
AmplitudeSource [Auto Tracking Manual, 0-10V, 4-20mA,]
CFR Positive Gain [ 20 Default ]
CFR Negative Gain [ 5Default ]
Frequency Settings Frequency [ 5.0 to 300.0 ] Hz (60.0 Hertz Default)
Max Frequency [ 15.0 to 300.0 ] Hz (140.0 Hertz Default)
Min Frequency [ 5.0 to 270.0 ] Hz (45.0 Hertz Default)
Frequency Mode [ Auto Tracking, Manual ]
Auto Scan [ Press ENTER to perform an automatic frequency scan ]
Resonate Threshold Level [ 050 Default ]
Auto Track Dead Band [ 64 Default ]
Timer Settings On Delay [ 0.0 to 20.0 ] Seconds (0.5 Default)
Off Delay [ 0.0 to 20.0 ] Seconds (0.5 Default)
Empty Bowl Timer [ 5 to 255 ] Seconds (10 Default)
I/O Interface Sensor Polarity [ Inverted, Normal ]
Sensor Type [ Auto, NPN, PNP ]
Run Mode [ Normal, Always On, 2-Speed, High/Low ]
EmptyBowl [Normal, Stop ]
Aux Output Mode [ Normal, Inverted, Alarm, Inv Alarm, Air Jet ]
Diagnostics Software Version [ Software Revision Level ]
Accelerometer [ data ]
Load Current [ data ] Amps
DC Volts [ data ]
Internal Temperature [ data ] °C
Security Keypad Lock [ Unlocked, Amplitude Only, Locked ]
Security Code [ 000 to 999 ]
Defaults Restore Settings 1 [ ‘Enter’ Restores User Settings 1 ]
Restore Settings 2 [ ‘Enter’ Restores User Settings 2 ]
Restore Settings 3 [ ‘Enter’ Restores User Settings 3 ]
Save Settings 1 [ ‘Enter’ Saves User Settings 1 ]
Save Settings 2 [ ‘Enter’ Saves User Settings 2 ]
Save Settings 3 [ ‘Enter’ Saves User Settings 3]
Factory Reset [ ‘Enter’ Resets Control to Factory Default Settings (Shown in bold) ]
Language Pick Language [ English, Español (Spanish), Français (French), Deutsch (German) ]
Normal Display Message Priority
The normal operating display shows the status of the control with regard to input signals and control settings. They are
listed from highest to lowest in priority. The highest priority message takes precedence over all other messages.
Stop/Run - The 1/0 button has been pushed to disable control operation.
Override - The 1/0 button has been pushed and held so the control will feed without interruption from the “Sensor” or
“Run” inputs.
Run Input - The run jumper has not been not made.
Parts Sens - The parts sensor logic is telling the control to stay off.
Empty/jam - Empty bowl timer has timed out because parts did not pass by the parts sensor to reset the timer.
Analog - An external signal is in control of the speed input.
Low - Low Speed used when 2 speed has been selected and the sensor is not made.
Zero Speed - The output is off because the output is set to 0.0%.
Run – The feeder is running normally.
Run/CFR – Constant Feed Rate sensor is regulating the feed rate (Autotune®). VF-3-9-12-18 Menu.doc 7/12/2012
Main Menu
Main Menu
Normal Operation Display
Press and hold ‘Enter’ to enter the program menu or get to the security menu.
Use the arrow up and down keys to adjust the security number. Press enter to test the security number.
AdjustmentsSub Menu
Press 1/0
Status Line Message
CFR Set Point
Amplitude
Frequency
Run Input: 1= on /closed & 0= off/open
Sensor Input: 1= on /closed & 0= off/open
Output to vibratory feeder: 1= on & 0= off
Aux Output: 1= on & 0= off
Run/CFR R=1
CFR=024.5 S=1
A= 40.0% O=1
F= 60.0Hz A=1

Steps to Interlock Two VF Series Controls together
If a PLC is interfaced to both controls, optical isolation is necessary, see step 4 below.
1. Remove the run jumper from TB2 “Enable” terminals of the subordinate control.
2. Add a wire from the “Aux Out +” terminal of the master control to the “Enable S” terminal of the subordinate control.
3. Add a wire from “Aux Out S” terminal of the master control to “Enable –“ terminal of the subordinate control.
4. If optical isolation between the controls is desirable, remove R21 from the subordinate control.
R21
24-457 / 24-458
R27
FUSE
FUSE
VF Series Subordinate ControlVF Series Master Control
TB3
Keypad
TB1
INPUT
+
L2
L1
-
OUTPUT
Br
Bu
0-10 VDC
4-20mA
Analog Gnd
Chassis
+
-
Bl #14
Gr/Yl #14
Bl #14
Bl #14
Bl #14
-
S
+ +
- -
S
-
S
+
SENSORAux Out
+
AccelEnable mAV
-
SS
Bl #14
Gr/Yl #14
Bl #14
Bl #14
Bl #14
L2
L1
INPUT POWER
85 - 264 VAC
Out -
GND
OUTPUT POWER
Out +
+ RD #20
- YL #20
INTERLOCK INPUT
1
TB6
LCD Display
P1
LCD Contrast
1
TB5
N.O. RELAY
TB2
TB4
High Voltage LED
24-457 / 24-458
DANGER! SHOCK HAZARD
R21
R27
FUSE
FUSE
Keypad
L1
L2
INPUT POWER
85 - 264 VAC
TB1
TB3
INPUT
+
L1
-
L2
OUTPUT
Out -
GND
CFR Sensor
P/N 123-215
OUTPUT POWER
Out +
CFR Sensor
P/N 123-215
Br
Bu
4-20mA
0-10 VDC
JUMPER
RUN
ACCEPTS BOTH OPTIC AND PROX SENSORS, NPN OR PNP.
CONNECT SINK OR SOURCE WIRE TO "SIG" INPUT
SIG
P/N 111-500
OPTIC SENSOR
+
Bu
SM312FP1H
-
OPTICS
SENSOR OPTION
Br BANNER
Wh
Chassis
Analog Gnd
-
S
+
-
+
-
S
-
S
+
Aux Out
+
EnableSENSOR AccelV
-
S
mA
S
1
TB6
LCD Display
P1
LCD Contrast
1
TB5
N.O. RELAY
TB4
TB2
High Voltage LED
DANGER! SHOCK HAZARD
Steps to Interlock an FC-40 Plus Series to a VF Series Control
1. Add a wire from the “Aux Out S” terminal of the VF master control to TB2-11 of the subordinate control.
2. Add a wire from “Aux Out +” terminal of the VF master control to TB2-12 of the subordinate control.
3. Move the run jumper on the subordinate control from TB2-6 & TB2-7 to TB2-5 & TB2-6.
RD #20
YL#20
TB2
FC-40 Plus Subordinate Control
VF Series Master Control
Gr/Yl #14
Bl #14
Bl #14
-
+
S
-
+
-
SS
+
-
Aux Out
+
SENSOR AccelEnable mAV
-
SS
T
B5
N.O. RELAY
TB4
TB2
High Voltage LED
R21
5
7 / 24-458
R27
FUSE Keypad
TB3
-
+
OUTPUT
Out -
GND
OUTPUT POWER
Out +
CFR Sensor
P/N 123-215
Br
Bu
4-20mA
0-10 VDC
JUMPER
RUN
ACCEPTS BOTH OPTIC AND PROX SENSORS, NPN OR PNP.
CONNECT SINK OR SOURCE WIRE TO "SIG" INPUT
SIG
+
OPTIC SENSOR
P/N 111-500
SM312FP1H
Bu
-
OPTICS
SENSOR OPTION
Br
Chassis
Wh BANNER
Analog Gnd
60 Rev
TRANSFORMER
1
Sig.
SIG
cw
-
100K
+
CONTROL
1/8WMIN
POT
MAIN
Min Max
6
11
8
8
12
60
External
SW3
SW5
+
SW4
-
9 5
11
2
7
47
12
10
6
3 5
1 9
10
LOAD
G
P/N 24-210
(SMALL)
FC-40 PLUS
AC HOT
+
AUX FEATURE
Pot Input
AC COMMON
120
TERM. STRIP
TB2
4-20mA
+
-
-
S1
TB1
RUN Direct
H1
Interlock
RUN
JUMPER
J1
INTERLOCK INPUT
Soft
InterlockVFs CE 130412.doc 4/12/2013 Page 8

RODIX SOLUTION
Good wiring practices for
avoiding electrical noise
problems.
Rodixcontrolshavebeendesignedwitha
high degree of immunity to electrical
noise;however,dependingonthe control
installation, electrical noise can cause
problems. These problems occur in less
than 1% of theproduct installations. Most
electrical noise problems can be avoided
by following some simple guidelines.
Good wiring practices need to be used to
prevent electrical noise from interfering
with your control’s operation. Another
name for electrical noise is Electro-
Magnetic Interference (EMI).
Symptoms of Electrical Noise
The symptoms of electrical noise would
appear as follows: a brief pauseor abrief
“bump” in the vibratory feeder’s output
that the control automatically recovers
from. In rare cases the control will either
stop operating or run continuously at full
power in 120 pulse mode until the power
switch is slowly cycled OFF and ON.
Sources of Electrical Noise
Electrical noise is generated by devices
like relay coils, solenoid valves,
contactors, servo motors, and variable
frequency inverter drives. The electrical
noise is then transferred to another
device by one of three ways. The noise
could be conducted through the power
wires,or capacitivelycoupled fromwireto
adjacent wire, or it is transmitted from the
wires of a nearby noise source.
Solutions for Electrical Noise
1. Use shielded wires for all I/O (Input /
Output) signals. The I/O signals may
include: 4-20mA input, Run input,Sensor
input, 0-5VDC input, Interlock input or
AUX output. The shield “drain” wire
should be tied to the chassis in the Rodix
control. The drain wire should be kept
shorter than 2”. Please see the enclosed
picture.
Example of a “drain” wire termination
2. Never run I/O signal wires in the same
conduit or raceway as AC power lines
such as wires to motors, solenoids,
heaters, welders and Rodix controls, etc.
3. I/O wires within an enclosure should
be routed as far away as possible from
relays, solenoids, transformers, power
wiring and other noisy equipment. Keep
the I/O signal wires separate from the
control’s input and output power wiring.
Secure the wires in place.
4. Whenever relays or solenoid valves
are used, install a Snubber on them to
reduce electrical noise. Use a diode ona
DC coil. Use a RC Snubber on an AC
coil.
5. In extremely high EMI environments,
Power Line Filters and ferrite beads can
be effective. Install ferrite beads on I/O
signal wires as close as possible to the
circuit board terminal strip. Loop the wire
through the bead several times or use
several beads on each wire for additional
protection.
RODIX, INC.
2316 23rd Avenue, Rockford, IL 61104
Toll Free [phone], FAX [phone]
E-mail custserv[email protected]
www.rodix.com
2000,2011 RODIX INC.GoodWiring10/25/2011
RODIX INC.
FEEDER CUBE


RODIX SOLUTION
.408
Drain
Wire
RELAY
COILSNUBBER
VAC
104M06QC47
QUENCH-ARC
RECTIFIER
DIODE RELAY
COIL
1N4006
VDC
+
-

RODIX Inc.
CE restrictions for harmonic current emissions
Revised 5/3/2006
For vibratory feeder controls that have the CE mark, one of the many standards that the control needs to conform to
is “Limits for harmonic current emission”. The machine configuration will determine when to apply this standard.
International Standard IEC 61000-3-2 Effective 1/1/2001
Limits – Limits for harmonic current emissions (equipment input current < 16A per phase)
This part of IEC 61000 deals with the limitation of harmonic currents injected into the public low-voltage
distribution system (electric utility). If the equipment input current exceeds 16A per phase, please refer to IEC
61000-3-4.
Harmonic currents can cause stress to the utility distribution system. It can stress the neutral of older wiring that
doesn’t conform to today’s standards, and it can stress the utility transformers that are operating at their rated load.
When the standard does not apply:
This standard doesn’t apply if the 230V machine is powered by a step down transformer.
The scope of the standard states:
IEC 61000-3-2 is applicable to electrical and electronic equipment having an input current up to and including 16A
per phase, and intended to be connected to public low-voltage distribution systems.
Public low-voltage distribution systems are power supply systems allowing the direct connection of equipment with
rated voltages between 200 and 260V (single phase) or between 340 and 450V (phase to phase). Higher voltage
distribution systems, which are connected to power substations, are not considered to be public low-voltage systems.
A 230V machine with a vibratory feeder is typically powered by a step down transformer that is installed in a
factory. Thus the machine is powered by a higher voltage distribution system that is not directly connected to the
230V public low-voltage system. Because of this, the machine is outside the scope of the standard1.
When the standard does apply:
When a 230V machine is not powered by a step down transformer, there should not be a problem meeting this
standard if all the vibratory feeders on one machine operate in the 100 Pulse (full wave) mode, and the combined
total amperage for the vibratory feeders is 15 Amps or less. However it is harder to meet this standard in the 50
Pulse (half wave) mode. The combined total amperage for the vibratory feeders is limited to 3.5 Amps in the 50
Pulse mode when the machine is powered directly from the 230V public low voltage distribution system.
The vendor that supplies the finished machine is responsible for compliance to the applicable CE standards, not the
end user. This vendor is responsible for performing the compliance testing on the finished machine.
Please note that EN61000-3-2 applies to 230V equipment. There are no limits for 120V equipment since these
limits have not yet been defined; however, in Europe the 120V equipment will be connected to a step down
transformer that might connect to the public 230V power mains. This means that 120V equipment that does not
meet the harmonic current standard may cause a step down transformer that connects to the public 230V to fail to
meet the harmonics standard.
50/100 Pulse – Alternate names:
The frequency of the utility power is 50Hz in Europe and 60Hz in the United States. Because of this, 50 Pulse mode
in Europe is related to 60 pulse mode in the United States. 100 Pulse mode in Europe is related to 120 pulse mode
in the United States. To change the pulse mode on the control, change the 60/120 switch. Listed below are some of
the alternate names used to describe 60 pulse and 120 pulse:
60 Pulses Per Sec. 120 Pulses Per Sec.
R.C. or D.C. A.C.
Rectified Full Wave AC
Direct Current Alternating Current
Half Wave Full Wave
3600 Vibrations Per Min. 7200 Vibrations Per Min.
1From TUV Rheinland, FAQ
http://www.jpn.tuv.com/en/services/product_testing/all_types_of_products/electromagnetic_compatibility_services_emc_/emc_faq.php
© RODIX Inc. 2006 E:\Eng\CE\CE restrictions for harmonic current emissions 060501.doc

RODIX Inc.
CE notes about voltage fluctuations and flicker
What you need to know about the CE voltage fluctuations and flicker standard:
For machines that have the CE mark, one of the many standards that machine must conform to is the Limitation of
voltage fluctuations and flicker. The machine configuration will determine when to apply this standard.
International Standard IEC 61000-3-3 Effective 1/1/2001
“Limits – Limitation of voltage fluctuations and flicker in low-voltage supply systems for equipment with rated
current ≤16 amps per phase.” This part of IEC 61000 deals with the limitation of voltage fluctuations and flicker
injected into the public low-voltage supply system (electric utility). When the amperage is over 16 amps, a
companion standard, IEC 6100-3-11 is applied.
The limits in this standard are based mainly on the subjective severity of how much a 230V/60 W light bulb flickers
when the supply voltage fluctuates. The frequent flickering of a light bulb can adversely affect some people.
When the standard does not apply:
This standard doesn’t apply if the 230V machine is powered by a step down transformer.
The scope of the standard states:
IEC 61000-3-3 is applicable to electrical and electronic equipment having an input current up to and including 16A
per phase, and intended to be connected to public low-voltage distribution systems of between 220V and 250V at
50Hz line to neutral.
Public low-voltage distribution systems are power supply systems allowing the direct connection of equipment with
rated voltages between 200 and 260V (single phase) or between 340 and 450V (phase to phase). Higher voltage
distribution systems, which are connected to power substations, are not considered to be public low-voltage systems.
A 230V machine with a vibratory feeder is typically powered by a step down transformer that is installed in a
factory. Thus the machine is powered by a higher voltage distribution system that is not directly connected to the
230V public low-voltage system. Because of this, the machine is outside the scope of the standard1. A machine that
is connected to 60Hz power is also outside the scope of the standard.
When the standard does apply:
The standard is applicable when a 230V machine is powered directly from the 230V public low-voltage supply
system.
The vendor that supplies the finished machine is responsible for compliance to the applicable CE standards, not the
end user. This vendor is responsible for performing the compliance testing on the finished machine.
Please note that EN61000-3-3 applies to 230V equipment. There are no limits for 120V equipment since these
limits have not yet been defined; however, in Europe the 120V equipment will be connected to a step down
transformer that might connect to the public 230V power mains. This means that 120V equipment that does not
meet the standard may cause a step down transformer that connects to the public 230V to fail to meet the standard.
What causes voltage fluctuations:
When an electrical load is turned on, it can cause the supply voltage to decrease a little bit due to the resistance and
the inductance of the supply wires and step down transformer. The addition of a larger amp load causes a larger
change to the supply voltage than a small amp load does. When the load turns off, the supply voltage rebounds back
to the original value.
Disclaimer:
Standard EN61000-3-3 applies to the vibratory feeder system, and it does not apply to the vibratory feeder control.
The amount of voltage fluctuations and flicker depends on how often the electrical load is turned On and Off by the
machine and how large the load is.
1From TUV Rheinland, FAQ
http://www.jpn.tuv.com/en/services/product_testing/all_types_of_products/electromagnetic_compatibility_services_emc_/emc_faq.php
© RODIX Inc. 2006 E:\Eng\CE\CE Flicker 060511.doc

CE notes about voltage fluctuations and flicker continued
Guideline chart:
The chart provided here is not a substitute for a test. It is meant only to help determine when further review of
standard EN61000-3-3 is needed. The chart does not cover every circumstance. Please note: if the machine is rated
at 120 volts, or 60 Hz, this standard does not apply.
To use this chart, determine how many amps the machine uses during its normal operation. Is the amperage over 16
amps? Determine the amperage of the vibratory feeder when the feeder bowl (or hopper) is operating at its
maximum feed rate with a full load of parts. Determine how often the vibratory feeder typically turns on and off.
Compare the amps and on/off cycles to the chart.
For multiple vibratory feeders only add their amperage together if they always start and stop at the same time.
Actual testing may prove that the number of On/Off cycles shown in the chart can nearly be doubled when the Soft
Start pot is adjusted for a one second (or longer) soft start.
Amps rms at 230V Maximum On/Off cycles permitted
16 1 On/Off cycle per 6 minutes
15 1 On/Off cycle per 4.5 minutes
14 1 On/Off cycle per 3 minutes
13 1 On/Off cycle per 3 minutes
12 1 On/Off cycle per 3 minutes
11 1 On/Off cycle per 3 minutes
10 1 On/Off cycle per 1.5 minutes
9 1 On/Off cycle per 1 minute
8 1 On/Off cycle per 1 minute
7 1 1/3 On/Off cycles per 1 minute
6 2 On/Off cycles per 1 minute
5 6.5 On/Off cycles per 1 minute
4 19 On/Off cycles per 1 minute
3 65 On/Off cycles per 1 minute
2 195 On/Off cycles per 1 minute
1 Unlimited On/Off cycles per 1 minute
This chart is based on Rectangular voltage changes at equal intervals using the Pst=1 chart, fig. 4 of standard
EN61000-3-3. Plt = Pst x 0.65
© RODIX Inc. 2006 E:\Eng\CE\CE Flicker 060511.doc

Declaration of Incorporation
We hereby declare that the following machinery is intended to be incorporated into other machinery, and must not be put into
service until the relevant machinery into which it is to be incorporated has been declared in conformity with the essential
requirements of the Machinery Directive, 2006/42/EC, and requirements of the Low Voltage Directive, 2006/95/EC.
Safety of Machinery: EN 60204-1: 2006
Machine Safety was evaluated by Rodix Inc.
Supplementary Information: Electromagnetic Compatibility Record 2011-068B
EMC testing was performed by:
L.F. Research, 12790 Route 76, Poplar Grove, IL 61065, USA
Testing was performed to satisfy the Electromagnetic Compatibility (EMC) requirements for Industrial Equipment. The testing
is used to support compliance with the European EMC Directive, 2004/108/EC. The EMC immunity and emissions of the
equipment were assessed per:
EN 61000-6-2 Electromagnetic compatibility, Generic standards - Immunity for industrial environments
EN 55011: 2007 Industrial, scientific and medical radio-frequency equipment. Electromagnetic disturbance
characteristics. Limits and methods of measurement
Machine Description: Vibratory Feeder Control
Makes: VF-3CE, VF-9CE
Types:
121-000-0780, 121-000-0781
121-200-0780, 121-200-0781
Manufactured by: Rodix Inc.
A technical construction file for this equipment is retained at the following address:
2316 23rd Avenue, Rockford, Illinois 61104, USA
Date: 4/8/2013 Signature:
Title: Vice President Name: Jeff Johnson