Rodix FEEDER CUBE FC-92 Plus User manual

File No. E183233
4.0
2.0
4.04.8
9.0
8.0
8.75
4.5
RODIX INCORPORATED
TOLL FREE [phone], FAX [phone]
E-mail [email protected]
rodix.com
FEEDER CUBE ®
FC-92 Plus , P/N 121-000-8450
GENERAL PURPOSE MODEL
IMPORTANT: APPLICATION NOTE
Input: 120 VAC, 50/60 HZ.
(Operating range 90-130 VAC)
Double Unit Fuse Sizes:
Unit A 10A, Unit B 5A
Output: 0-120 VAC
Unit A: 100% Duty Cycle 0.6-8A, 80% for 9-10A
Unit B: 100% Duty Cycle 0.6-4A, 80% for 5A
Circuit Boards P/N 24-490 & 24-210
Unit A Information: This unit is based on the FC-90
Plus Series Part Sensing Feeder Cube®. The On/Off operation of the
output can be controlled with an optional part sensor. For more information on this unit, refer to the enclosed Adjustments
and Set Up pages.
Unit B Information: This unit is based on the FC-40
Plus Series Feeder Cube®. For more information on this unit, refer
to the enclosed Adjustments and Set Up pages. The Unit B operation is independent of the other unit.
© 2000, 2018 RODIX INC. FC-92.docx 2/16/2018 Page 1

LOW VOLTAGE INPUT
SWITCHING
8
7
2
RUN JUMPER INPUT
FC-90 PLUS SERIES TB2
,
INPU
T
LOW CURRENT SWITCH
87
FC-90 PLUS SERIES TB2
-
1
8
99
79
C)
5-30 VDC INPUT VOLTAGE
OFF/ON CONTROL
(DC Voltage from PLC)
FC-90 PLUS SERIES TB2, OUTPUT
P/N 24-490/24-491
FEEDER BOWL/HOPPER
INTERLOCK
FC-90 PLUS SERIES TB2
B)
A)
+
S1
Wh #20
100K
4-20
LINE VOLTAGE
AUX FEATURE
+
(TALL)
3
CONTROL
TB1
TERM. STRIP
+
+
On
SW6
11 3
Norm
12
SW9
Wh #14
6
HOT
COM
JUMPER
P/N 111-500
Wh #14
5
Max
1/8WMIN
NPN
CFR SENSOR
Option 123-170
6
SW3 120
Wh #14
Sig.
BLU
-
TB1
8
Wh #14
HOT
9
Unit B
60 Rev
-
External
OPTIC SENSOR
1
TB1
MAIN
OUTPUT POWER
Yl #20
9
Vi #20
SIG
Interlock Input
Min
-
(TALL)
AC HOT 4
TERM. STRIP
TRIAC
INPUT POWER
12
SW4
-
COM
A2
-
AUX
CFR
Wh #20
12 2
Wh #14
LINE VOLTAGE
TRANSFORMER
+
4-20mA
+
12 9
S
+
FUSE
5
Bl #14
AUX FEATURE
Direct
OPTICS
SW8
6G
Min
S1
Br
5
(SMALL)
Bl #14
1/8WMIN
ACCEPTS BOTH OPTIC AND PROX SENSORS, NPN OR PNP.
-
Off
85
JUMPER
POT
COM
P/N 24-490
8
Soft
+
J1
CHASSIS
SENSOR OPTION
2
SIG
+
Bl #14
HOT
8
-
TB2
+
SM312FP1H
Vi #20
110
S
RUN
COM
11
Pot Input
RUN
TB2
GATE
SIG
FUSE
CONTROL
7
TB2
AC COMMON
Inv
A2
11 1
Independent
G
cw
A1
Rd #20
Master
(SMALL)
9
60
TERM. STRIP
POWER
60
Or #14
H1
Unit A
TB2
3
PNP
100K
Bl #14
4
RUN
MAIN
-
BLK
LVC
LOAD 6
Or #14
11
Bu
7
GND
SW5
OUTPUT POWER
POT
CONNECT SINK OR SOURCE WIRE TO "SIG" INPUT
Pot Input
H1
SW10
Soft
CHASSIS
PNP
7
TERM. STRIP
+
TB1
AC HOT
BRN
TRANSFORMER
10 2
-
GND
10
Max
AC COMMON LOAD
1
BANNER
POWER
120
4
Bl #14
NPN
SW7
GATE
GND
Bl #14
10
HOT
4-20mA
Interlock
TRIAC
RUN
P/N 24-210
Bl #14
cw
-
7
1
A1
OFF/ON CONTROL GUIDE
10-30 VDC INPUT VOLTAGE
10
10
FC
-
40 PLUS SERIES TERM STRIP TB
-
2
9
SWITCH
7
2
6
6
5
11
(DC Voltage from PLC or FC-90 Plus)
LOW CURRENT
SWITCH
B)
9
FC-40 PLUS SERIES TERM STRIP TB-2
10
11
FEEDER BOWL/HOPPER INTERLOCK
LOW VOLTAGE INPUT SWITCHING
6
FC-90 PLUS SERIES
5
12
PADDLE
C)
See section 6 of the Application Note for more
details on the REMOTE OFF/ON CONTROL guide.
FC-40 PLUS SERIES TERM STRIP TB-2, INPUT
OFF/ON CONTROL
A)
12
8
8
J1
P/N 24-210/24-211
7
-
12
TERM STRIP TB-2, OUTPUT
1
+
8
11
5
9
7
RODIX INC.
FEEDER CUBE
FC-90 Plus Series
WIRING DIAGRAM
MODEL INPUT VAC AMPS OUTPUT
FC-92 PLUS 120 VAC 10/5 0-120

RODIX, INC.
Toll Free [phone], FAX [phone]
Email [email protected]
www.rodix.com
FC-92.docx 2/16/2018 Page 2

FC-90
Plus Series
Application Note
For Circuit Board Part Numbers
24-490 (120V) & 24-491 (240V)
General Description
The FC-90 Plus Series Controls are used to operate
vibratory bowls with parts sensors and storage
hoppers fitted with electronic bowl level detectors.
The 12VDC power supply and sensor time delays are
provided by the control. The demand cycling of the
bowl is controlled by the parts sensor's output and
the control’s On and Off time delay settings.
Standard features include an interlock output, enable
input, soft start adjustment, minimum and maximum
output adjustments, full wave/half wave selector
switch, line voltage compensation, 4-20mA and 0-
5vdc amplitude control. The optional CFR vibration
sensor, P/N 123-170, can provide feedback to help
maintain a constant part feed rate.
© 2000, 2018 RODIX INC.
1. SELECT THE PULSE SETTING
Match the control’s pulse mode to the feeder’s
tuning:
A. For 60 pulse output - Set DIP switch (S1) to 60
on the circuit card.
B. For 120 pulse output - SetDIP switch (S1) to 120
on the circuit card.
C. For 40, 30, 15 or 60 Reverse pulse settings, see
the “S1 Programming Chart.”
Note: The MAX trimpot may need readjustment
after changing the pulse switch setting.
2. INSTALLING THE PARTS SENSOR
(Photo-sensor or Proximity Switch)
A. Connect a three wire, current-sourcing (PNP) or
current-sinking (NPN) sensor as shown on the
enclosed wiring diagram. The sensor must be
able to operate on 12VDC and switch 3.0 mA. Set
switch (S1) to PNP or NPN according to the
sensor’s output type.
B. Set DIP switch (S1) for the proper logic. When
the switch is in the "NORM" position, the control
will run only when the sensor’s signal is present.
The "NORM" position is used with Light-Operate
photoeyes (through beam). When switch (S1) is
in the "INV" position, the control runs only when
the sensor signal is not present. The "INV" switch
position is used for Dark-Operate (reflective)
photoeyes and Proximity Sensors.
3. RUN JUMPER INPUT
The Run Jumper Input comes with a factory installed
jumper wire. If the Feeder Cubewill be controlled
by a relay contact, switch, or other device, replace
the factory-installed jumper with a "Run Contact" at
terminals 8 and 9 of TB2. The contact will switch
12VDC and 3.0 mA. The control will run only when
the contact is closed and the parts sensor is calling
for parts.
For PLC control of the Run Input, remove the Run
Jumper and connect the 24V PLC output to TB-2
terminals 8 (+) and 7 (-). If electrical isolation is
desired, remove R3. R3 is located on the circuit
board near TB2-8.
In the High/Low parts sensing mode, a second parts
sensor can be connected to the run input in place of
the run jumper. The parts sensor must be a PNP
sensor. Both sensors must use the same light-
operate or dark-operate logic.
4. LIMITING THE MAXIMUM
OUTPUT OF CONTROL
The MAX output trimpot can be adjusted to limit the
maximum vibration level of the vibratory feeder when
the Main Control Dial is fully turned up. When setting
up the MAX output of the feeder control, the output
wiring to feeder must be connected and the control
set for the proper pulse mode setting, 60or 120. The
Run Jumper input must be closed, and the Parts
Sensor must be calling for parts.
A. Power input should be OFF or disconnected.
B. Open cover to allow access to circuit card.
C. Adjust the MAX Output trimpot counter-
clockwise to its minimum setting.
D. Using CAUTION, turn power ON (no output
should be present).
E. Rotate the MAIN CONTROL DIAL on front cover
clockwise to its highest setting.
F. Adjust the MAX Output trimpot so that the output
to the feeder reaches its desired maximum level.
5. SETTING THE MINIMUM
OUTPUT LEVEL OF CONTROL
When the vibratory feeder is nearly empty, turn the
MAIN CONTROL DIAL to “1”, and adjust the MIN
trimpot to just below the proper feed rate. The MIN
trimpot also serves as the “low speed” trimpot for 2-
speed operation. See “S1 Programming Chart.”
6. MAIN CONTROL DIAL
The output power is controlled by the MAIN
CONTROL DIAL. It uses a logarithmic-tapered
power out curve (non-linear) that spreads the power
broadly across the MAIN CONTROL DIAL. The
logarithmicpowercurvehelpstogivemaximum"Fine
Control" over the output speed of the vibratory
feeder. When very precise adjustment of the MAIN
CONTROL DIAL is needed, increase the MIN trimpot
setting and/or decrease the MAX trimpot setting. For
precise scaling at low amplitudes, use the linear POT
taper or reduce the Max pot setting. To select the
linear pot taper for the Main Control Dial, see the “S1
Programming Chart.”
FC-90 Plus Set Up J.docx 2/21/2018 Page 3
ADJUSTMENTS & SET UP
RODIX INC.
FEEDER CUBE
FC-90 Plus Series
GENERAL PURPOSE

RODIX INC.
FEEDER CUBE
FC-90 Plus Series

7. FEEDER BOWL/HOPPER
INTERLOCK OUTPUT
The Feeder Bowl/Hopper Interlock feature (TB2-1 & 2)
can be connected to a Rodix FC-40
Plus Series
(TB2-11 & 12) control or another FC-90
Plus Series
(TB2-7 & 8) control when control of a bulk material
hopper is needed. The bowl/hopper interlock will
prevent the hopper from operating anytime the bowl is
turned OFF or in "STAND BY" mode. The Auxiliary
Interlock output can also be used to drive a solid state
relay or a low wattage 12VDC air valve. A solid state
relay can operate any auxiliary equipment such as a
light stand or an air valve. To monitor the Auxiliary
Output with a PLC see the details in the Advanced FC-
90
Plus Application Note. The Auxiliary output is
capable of switching 70 mA if an external power
source is used. The logic of the Aux. output can be
changed through the settings of S1 (see S1 Prog.
Chart). Some other features for the Aux output are:
Aux invert; bowl out of parts with alarm; and an air jet
sequence for starting air before feeding and stopping
the air after feeding.
8. SETTING THE TIME DELAYS
The sensor time delays can be set for independent
OFF delay and ON delay periods. The time delay
trimpots can be adjusted to provide the best individual
response for the feeder (0 to 12 seconds). By rotating
the adjustment clockwise, the delay will become
longer.
9. SETTING THE SOFT-START
The start-up of the control’s output can be adjusted to
ramp up to the desired output level instead of starting
abruptly. Soft-start keeps parts from falling off the
tooling, reduces spring shock, and prevents
hammering when the control turns ON. Turn the
SOFT Start trimpot clockwise for the gentlest start
(about a 6 sec. ramp up to full output). Turn the
trimpot fully counter-clockwise for no soft start.
10. POWER SUPPLY
At the rated line voltage, the line isolated power supply
is capable of providing a combined total current of 100
mA at 12 VDC (40mA with a low line voltage of
100VAC or 200VAC). The total current includes the
parts sensor and any auxiliary output accessories that
are connected to the Bowl/Hopper Interlock output
terminals.
11. REMOTE SPEED CONTROL
Remote control of the power level can be
accomplished by the following methods:
A. 4-20mA signal from a PLC can be used to remotely
vary the output of the control instead of the Main
Control Dial. Set S1 to the 4-20 position. The 4-
20mA input is automatically in control whenever a 4-
20mA signal is applied to the control (terminals TB2-
11 & 12). The Main Control dial setting is ignored
whenever there is a 4-20mA signal. The 4-20mA
input is transformer isolated from the power line.
See “S1 Programming Chart” for 0-20mA.
B. 0-5VDC Analog input signal may be applied in place
of the Main Control Dial. The 0-5VDC signal is
transformer isolated from the power line. Control
cable P/N 123-145 is sold separately.
C. A Constant Feed Rate (CFR) sensor can be added
for closed loop feeder amplitude regulation. Switch
S1 needs to be set to CFR.
12. LINE VOLTAGE COMPENSATION
Fluctuations in the line voltage can cause a feeder
bowl to vary its feed rate. The line voltage
compensation feature adjusts the control's output to
help compensate for fluctuations in the supply voltage.
If it becomes necessary to disable this feature, set
LVC (S1) right to disable compensation.
13. INSTALLING THE CFR SENSOR
Note: Failure to adequately prepare the feeder’s
surface properly may result in a Constant Feed Rate
(CFR) sensor that will not bond to the feeder. The
sensor will not be mounted until step C-6.
A. ORIENT THE SENSOR so that its sensitive axis is
in the same direction as the vibration of the feeder.
The arrow in figure 1 shows the sensor’s sensitive
axis. Align the sensitive axis of the sensor in the same
direction as the vibration (see figure 2). The sensor
must be oriented correctly for proper operation.
B. CHOOSE A LOCATION for mounting the sensor
on the feeder that is smooth and that will allow the
adhesive on the sensor to bond. Avoid mounting the
sensor over ridges and bumps which can reduce the
ability of the adhesive to stick to the feeder. The
correct location will also have enough space for the
sensor’s cable to hang straight down without touching
anything else.
Fig. 2 The arrow shows the direction of vibration
which is at a right angle to the spring pack.
C. SURFACE PREPARATION of the feeder is crucial
forproperbondingbetweenthesensorandthefeeder.
Please follow these steps completely.
1) The feeder should be kept between 70-100F
(21-38°C) for ideal tape application.
2) Clean a 3.5” (10cm) circular area with a solvent
like isopropyl alcohol that will not leave a residue.
As a rule of thumb, the area can be considered
clean when after cleaning the area with a solvent-
saturated, white paper-towel, the towel is as clean
as it was before wiping.
3) Using a good amount of pressure, polish the
cleaned, circular area of the feeder using a
scratch pad or steel wool. Repeat step 2, and
then go to step 4.
4) Wipe the cleaned surface with an alcohol wipe or
with a 50/50 isopropyl alcohol/water combination.
5) Dry the surface thoroughly using a low lint cloth
or a clean paper towel.
FC-90 Plus Set Up J.docx 2/21/2018 Page 4
Sensitive
Axis of
Vibration
Fig. 1
Actual Size
1.375
Sensitive
Axis of
Vibration

6) Remove the vibration sensor from its protective
packaging. Remove the liner from the adhesive
backing. Avoid touching the tape. Align the
sensor as shown in figures 1 and 2. Apply the
vibration sensor to the prepared area of the
feeder. Press the sensor very firmly onto the
feeder surface for at least 10 seconds.
7) Allow the vibration sensor at least 20 minutes to
cure before operation. Note it takes 72 hours for
the adhesive to fully cure at 70°F.
Alternatively, #8 or M4 screws can be used to mount
the sensor to the feeder. The hole centers are 1.375”
(3.49cm) apart.
D. ROUTE THE SENSOR CABLE to protect it from
strain due to vibration. The cable that attaches to the
sensor will not break from normal vibration; however,
some care should be used when routing the sensor
cable from the sensor to the control. The cable
should hang straight down from the sensor without
touching the feeder bowl or anything else. Then, the
sensor cable should curve towards the power control
with a bend radius larger than 3 inches (8cm).
Use a cable tie and an adhesive-backed mount to
attach the sensor cable to the side of the drive base.
See Figure 2. Clean the mounting area before
applying the adhesive-backed mount.
E. CONNECT THE SENSOR to the control. The
sensor’s brown wire connects to +12VDC at TB2-9.
The blue wire connects to the signal input at TB2-12.
14. SETTING CFR GAIN SELECTION
The CFR response rate can be increased with “High
Gain”. If the response is too quick, oscillating or
unstable, use “Low Gain”. See the S1 switch
selections for the “High” and “Low” CFR Gains.
15. OUTPUT CONNECTIONS
The 120V models in general purpose enclosures
provide a standard North American receptacle
(NEMA 5-15R) for connection to the feeder. 240V
models have a pigtail output cord. Power cords are
optional on Oil Resistant models.
16. SUPPLEMENTARY FEATURES
Special supplementary software features can be
enabled on the 24-490/24-491 circuit boards.
Included features: Constant On, High/Low Track level
control, 60 pulse polarity reversal, low pulse rate,
linear pot taper, Constant Feed Rate response time,
bowl out of parts, and two speed pots. See the S1
Switch Programming Chart. For more feature
information download (or request from RODIX) the
FC-90
Plus Series Advanced Application Note.
17. STATUS LEDs
When the Sensor input is active, either the PNP or
NPN LED will be ON. When the RUN input circuit is
complete, the RUN LED will be ON. The AUX LED is
ON whenever the Aux output is turned ON.
TROUBLESHOOTING
For the control to run: The RUN LED must be lit (see
Run Jumper Input chart on wiring diagram). The Main
Control Dial or 4-20mA signal must be present. Turn
the ON and OFF delay pots down CCW. The DIP
switch S1 must be set to match the sensor’s output
type, PNP or NPN. The PNP or NPN LED must light
up and turn off when making and breaking the 3- wire
DC parts sensor. If no parts sensor is connected, set
theS1INV/NORMswitchto“Invert”. Ifthefeederonly
hums, toggle the 60/120 dip switch.
For more troubleshooting helps, download the FC-90
Plus Troubleshooting Guide at rodix.com
WARNING:
Fuses should be replaced with Bussman ABC or
Littelfuse 3AB "Fast Acting" type or equivalent of
manufacturer's original value.
Mounting this control on a vibrating surface will
void the warranty.
WARRANTY
Rodix Control Products are Warranted to be free from
defects in material and workmanship under normal use
for a period of two years from date of shipment. For the
full description of the warranty, terms, and software license,
please contact the factory.
For assistance installing or operating your Rodix Feeder
Cube® please call the factory or visit our web site.
Technical help is available to answer your questions and
email any needed information. To return a control for IN or
OUT of warranty service, please ship it prepaid to:
Rodix Inc., ATTN: Repair Department
If under warranty, Rodix will repair or replace your control
at no charge; If out of warranty, we will repair it and you will
be billed for the repair charges (Time and Material) plus the
return freight. Quotes for repairs are available upon
request. A brief note describing the symptoms helps our
technicians address the issue.
Feeder Cube® is a registered TM of Rodix Inc.
Banneris a registered Trademark of Banner Engineering Corp,
9714 10th Ave, Minneapolis, MN 55441
RODIX, INC.
2316 23rd Ave., Rockford, IL 61104
Toll Free [phone], FAX [phone]
E-mail [email protected]
rodix.com
FC-90 Plus Set Up J.docx 2/21/2018 Page 5
S1 Pro
g
rammin
g
Chart
Pro
g
ram Description S1 Sw. Positions
Switch 6 7 8 9 10
Standard Pro
g
ram 0 0 0 0 0
Constant ON 0 0 0 0 1
Hi
g
h/Low Track 0 0 0 1 0
Linear Pot Taper 0 0 0 1 1
0-20m
A
00100
2-Speed Operation 0 0 1 0 1
Bowl Out Parts, Stop 0 0 1 1 0
BOP stop/ with alarm 0 0 1 1 1
BOP alarm w/o stop 0 1 0 0 0
30/15 hertz operation 0 1 0 0 1
A
ux Invert 0 1 0 1 0
A
ir Jet Timers 0 1 0 1 1
40 Pulse operation 0 1 1 0 0
Low Amplitude at “1” 0 1 1 0 1
Low CFR Gain 0 1 1 1 0
Hi
g
h CFR Gain 0 1 1 1 1
Waveform Reversal 1 0 0 0 0
Constant ON, WR 1 0 0 0 1
Hi
g
h/Low Track, WR 1 0 0 1 0
Linear Pot Taper, WR 1 0 0 1 1
0-20mA, WR 1 0 1 0 0
Option Pro
g
. 1 0 1 0 1
Option Pro
g
. 1 0 1 1 0
Option Pro
g
. 1 0 1 1 1
+
TB2
12 9
-
Brown
CFR SENSOR
123-170
11
Blue
10

FC-40
Plus Series
Application Note
For Circuit Board P/N’s 24-210 & 24-211
General Description
The FC-40 Plus Series of controls are designed to
power vibratory bowls, storage hoppers and linear
inline feeders. The controls are designed to run
continuously or can be turned on and off with a PLC,
a contact closure or interlocked to the operation of a
part sensing Feeder Cube®.
Standard features include a soft start adjustment,
minimum and maximum output adjustments, full
wave/half wave selector switch, line voltage
compensation, 4-20mA and 0-5vdc amplitude
control.
Note: FC-200 Series and FC-90
Plus Series are
available for use on applications requiring a three
wire DC sensor, an interlock output, or a Constant
Feed Rate (vibration feedback) sensor.
© 2000, 2017 RODIX INC.
1. SELECT THE PULSE SETTING
Match the control’s pulse mode to the feeder’s
tuning:
A. For 60 pulse output - Set DIP switch (S1) to 60
on the circuit card.
B. For 120 pulse output - Set DIP switch (S1) to
120 on the circuit card.
C. For 40, 30 or 60 Reverse pulse settings, see the
“S1 Programming Chart” and the FC-40 Plus
Advanced Application Note
Note: Readjust the MAX trimpot after changing
pulse switch setting.
2. LIMITING THE MAXIMUM
OUTPUT OF CONTROL
The MAX output trimpot can be adjusted to limit the
maximumvibrationlevelofthevibratoryfeederwhen
the Main Control Dial is fully turned up. When setting
up the MAX output of the feeder control, the output
wiring to feeder must be connected and the control
set for the proper pulse (60 or 120) setting. A Run
Jumper must be connected as shown on either the
wiring diagram or the ON/OFF Control Guide.
A. Power input should be OFF or disconnected.
B. Open cover to allow access to circuit card.
C. Adjust the MAX Output trimpot counter-
clockwise to its minimum setting.
D. Using CAUTION, turn power ON (no output
should be present).
E. Rotate the MAIN CONTROL DIAL on front
cover clockwise to its highest setting.
F. AdjusttheMAX Output trimpot so that the output
tothefeederreachesitsdesiredmaximum level.
3. SETTING THE MINIMUM
OUTPUT LEVEL OF CONTROL
When the vibratory feeder is nearly empty, turn the
MAIN CONTROL DIAL to “1” and adjust the MIN
trimpot to just below the proper feed rate. The MIN
trimpot also serves as the “low speed” trimpot for 2-
speed operation. See “S1 Programming Chart” for
feature selection details.
4. MAIN CONTROL DIAL
The output power is controlled by the MAIN
CONTROL DIAL. It is a logarithmic-tapered power
out curve (non-linear) that spreads the power
broadly across the MAIN CONTROL DIAL. The
logarithmic taper power curve helps to give
maximum "Fine Control" over the output speed of
the vibratory feeder. When very precise adjustment
of the MAIN CONTROL DIAL is needed, increase
the MIN trimpot setting and/or decrease the MAX
trimpot setting. For precise scaling at low
amplitudes, use the linear POT taper or reduce the
Max pot setting. To select a linear pot taper for the
Main Control Dial, see the “S1 Programming Chart.”
5. SETTING THE SOFT-START
The start-up rate of the control output can be
adjusted to ramp up to the desired output level
instead of starting abruptly. Soft-start keeps parts
from falling off the tooling, reduces spring shock, and
hammering when the control turns ON. Turn the
SOFT Start trimpot clockwise for the gentlest start
(about a 6 sec. ramp up to full output). Turn the
trimpot fully counter-clockwise for no soft start.
6. REMOTE OFF/ON CONTROL
A Run Jumper has been installed at the factory as
shown on the enclosed wiring diagram.
Remote OFF/ON operation of the FC-40 Plus
Series
Feeder Cube®control can be configured to
operate in one of the following ways.
A. A low current switch such as a paddle switch
can replace the factory-installed Run Jumper
"J1." The "Run Contact" connects to terminals 6
and 7. The contact must be able to switch 5VDC
and 2mA. The control will run only when the
contact is closed. Refer to Section A of the
OFF/ON CONTROL GUIDE.
B. Feeder Bowl/Hopper Interlock allows the
Hopper control to operate only when the Bowl is
running and the paddle switch contact is closed.
The interlock input on terminals 11 and 12 of
TB2 is controlled by the interlock output of a
"Parts Sensing Feeder Bowl Control" such as an
FC-90
Plus .
FC-40 Plus Set Up.doc 2/21/2018 Page 6
ADJUSTMENTS & SET UP
RODIX INC.
FEEDER CUBE
FC-90 Plus Series
GENERAL PURPOSE

RODIX INC.
FEEDER CUBE
FC-40 Plus Series


Remove jumper "J1" of this control from
terminals 6 and 7. Connect the Hopper Paddle
switch to alternate terminals 5 and 6. Connect
TB2 terminals 11 and 12 of this control to the
"Parts Sensing Control". Refer to Section B of
the OFF/ON CONTROL GUIDE. Check specific
instructions for the "Parts Sensing Control"
wiring. Two FC-40 Series controls will not
interlock to each other since neither one has an
interlock output.
C. Low Voltage DC can be used to turn the control
ON and OFF. Move jumper "J1" from terminal
7, to terminal 5, (6 remains the same). Then
connect the positive signal (+10 to 30VDC @
10mA) to terminal 12 and the negative to
terminal 11 of TB2. The control will now turn ON
when the DC signal is present at terminals 11
and 12 of TB2. This input is optically isolated.
Refer to Section C of the OFF/ON CONTROL
GUIDE.
7. REMOTE SPEED CONTROL
Remote control of the power level can be
accomplished by the following methods:
A. 4-20mA signal from a PLC can be used to remotely
vary the output of the control instead of the Main
Control Dial. The 4-20mA input is automatically in
control whenever a 4-20mA signal is applied to the
control (terminals TB2-8 & 9). The Main Control
dial setting is ignored whenever there is a 4-20mA
signal. The 4-20mA input is transformer isolated
from the power line. In an environment with high
electrical noise, use a shielded cable for the 4-
20mA signal. The “S1 Programming Chart” shows
how change to 0-20mA speed control instead of
the default of 4-20mA.
B. A 0-5VDC Analog input signal may be applied in
place of the Main Control Dial at H1. The 0-5VDC
input is transformer isolated from the power line.
8. LINE VOLTAGE COMPENSATION
Fluctuations in the line voltage can cause a feeder
bowl to vary its feed rate. The line voltage
compensation feature adjusts the control's output to
help compensate for fluctuations in the supply
voltage. If it becomes necessary to disable this
feature, set “Disable LVC” from the S1 programming
chart.
9. OUTPUT CONNECTIONS
The 120V models in general purpose enclosures
provide a standard North American receptacle
(NEMA 5-15R) for connection to the feeder. 240V
models have a pigtail output cord. Power cords are
optional on Oil Resistant models.
10. SUPPLEMENTARY FEATURES
Special supplementary software features can be
enabled on the 24-210/24-211 circuit boards. The
features include: linear pot taper, 0-20mA control,
empty bowl timer, low pulse rates, and two speed
pots. See the S1 Switch Programming Chart. For
more feature information download (or request from
RODIX)theFC-40
Plus AdvancedApplicationNote
24-210/24-211.
11. STATUS LEDs
When any of the inputs are active, the associated
LED will turn ON. When the RUN input conditions
are met, the RUN LED will turn ON. See section 6
and the wiring diagram’s ON/OFF Control Guide for
more information on how to satisfy the RUN
conditions.
TROUBLESHOOTING
For the control to run: The MAIN CONTROL DIAL
must be turned up or have over 4mA at the 4-20mA
input. Either the DIRECT LED must be lit or both the
INTERLOCK and EXT VOLTS LEDs must be on. To
light the DIRECT LED, connect a Run Jumper at
TB2-6 & TB2-7. To light the INTERLOCK LED, a
Run Jumper must connect TB2-5 to TB2-6. To
illuminate the EXT VOLTS LED, TB2-11 & 12 needs
a 10-30 VDC signal. If the feeder only hums, flip the
60/120 dip switch.
For more troubleshooting helps, download the FC-
40
Plus Troubleshooting Guide at rodix.com
WARNING:
Fuses should be replaced with a Bussman ABC
or Littelfuse 3AB "Fast Acting" type or
equivalent of manufacturer's original value.
Mounting this control on a vibrating surface will
void the warranty.
WARRANTY
Rodix Control Products are Warranted to be free from
defects in material and workmanship under normal
use for a period of two years from date of shipment.
For the full description of the warranty, terms, and software
license, please contact the factory.
For assistance installing or operating your Rodix Feeder
Cube® please call the factory or visit our web site.
Technical help is available to answer your questions and
email any needed information. To return a control for IN
or OUT of warranty service, please ship it prepaid to:
Rodix Inc., ATTN: Repair Department
If under warranty, Rodix will repair or replace your control
at no charge; If out of warranty, we will repair it and you
will be billed for the repair charges (Time and Material)
plus the return freight. Quotes for repairs are available
upon request. A brief note describing the symptoms helps
our technicians address the issue.
Feeder Cube® is a registered TM of Rodix Inc.
RODIX, INC.
2316 23rd Ave., Rockford, IL 61104
Toll Free [phone], FAX [phone]
E-mail [email protected]
rodix.com
FC-40 Plus Set Up.doc 4/6/2017 Page 7
S1 Pro
g
rammin
g
Chart
Pro
g
ram Description S1 Switch Positions
SW3 SW4 SW5
Standard Pro
g
ram000
Linear Pot Taper 1 0 0
0-20mA option 0 1 0
Empt
y
BowlTimer110
Disable LVC 0 0 1
2-Speed Operation 1 0 1
30/40 Pulse Operation 0 1 1
Low Amplitude at “1” 1 1 1

RODIX SOLUTION
Good wiring practices for
avoiding electrical noise
problems.
Rodixcontrols have been designedwitha
high degree of immunity to electrical
noise; however, depending on the control
installation, electrical noise can cause
problems. These problems occur in less
than1% of the product installations. Most
electrical noise problems can be avoided
by following some simple guidelines.
Good wiring practices need to be used to
prevent electrical noise from interfering
with your control’s operation. Another
name for electrical noise is Electro-
Magnetic Interference (EMI).
Symptoms of Electrical Noise
The symptoms of electrical noise would
appear as follows: a brief pause or a brief
“bump” in the vibratory feeder’s output
that the control automatically recovers
from. In rare cases the control will either
stop operating or run continuously at full
power in 120 pulse mode until the power
switch is slowly cycled OFF and ON.
Sources of Electrical Noise
Electrical noise is generated by devices
like relay coils, solenoid valves,
contactors, servo motors, and variable
frequency inverter drives. The electrical
noiseisthentransferredtoanotherdevice
by one of three ways. The noise could be
conducted through the power wires, or
capacitivelycoupledfrom wire toadjacent
wire, or it is transmitted from the wires of
a nearby noise source.
Solutions for Electrical Noise
1. Use shielded wires for all I/O (Input /
Output) signals. The I/O signals may
include: 4-20mA input, Run input, Sensor
input, 0-5VDC input, Interlock input or
AUX output. The shield “drain” wire
should be tied to the chassis in the Rodix
control. The drain wire should be kept
shorter than 2”. Please see the enclosed
picture.
Example of a “drain” wire termination
2. Never run I/O signal wires in the same
conduit or raceway as AC power lines
such as wires to motors, solenoids,
heaters, welders and Rodix controls, etc.
3. I/O wires within an enclosure should
be routed as far away as possible from
relays, solenoids, transformers, power
wiring and other noisy equipment. Keep
the I/O signal wires separate from the
control’s input and output power wiring.
Secure the wires in place.
4. Whenever relays or solenoid valves
are used, install a Snubber on them to
reduce electrical noise. Use a diode on a
DC coil. Use a RC Snubber on an AC
coil.
5. In extremely high EMI environments,
Power Line Filters and ferrite beads can
be effective. Install ferrite beads on I/O
signal wires as close as possible to the
circuit board terminal strip. Loop the wire
through the bead several times or use
several beads on each wire for additional
protection.
RODIX, INC.
Toll Free [phone]
E-mail [email protected]
www.rodix.com
2000,2014 RODIX INC. Good Wiring 1/31/2014
RODIX INC.
FEEDER CUBE
RODIX SOLUTION .408
Drain
Wire
RELAY
COILSNUBBER
VAC
104M06QC47
QUENCH-ARC
RECTIFIER
DIODE RELAY
COIL
1N4006
VDC
+
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