Rodix FEEDER CUBE VF Series User manual

RODIX INCORPORATED
2316 23rd Ave., ROCKFORD IL 61104
TOLL FREE [phone], FAX [phone]
E-mail [email protected]
www.rodix.com
FEEDER CUBE
VF-39
Variable Frequency Control
GENERAL PURPOSE MODEL
IMPORTANT: APPLICATION NOTE
VF-39 Dimensions
VF-39 Application Note Ver1_28.doc 3/11/2013 Page 1

Model VF-39
P/N 121-200-0764
Vibration sensor P/N 123-215
Listed, File No. E183233
Input Voltage: 85 - 264 VAC, 50/60 HZ.
Input Fuse Size: 5 AMPS each unit
Output Voltage: 0-120/240 VAC
Output Frequency: 5-300Hz.
Rated Output Current
Unit A: 3 Amps at 120V or 1.5 Amps at 240V
Unit B: 9 Amps at 120V or 4.5 Amps at 240V
© 2009, 2013 RODIX INC.
Mounting
The VF-3 and VF-9 controls maybemountedvertically
or horizontally, but the VF-3 and VF-9 controls stay
cooler when mounted vertically. Mount the control to a
metal plate or mount it so that the back of the heat sink
is fully exposed to the air.
Electrical Connections
Make the electrical connections prior to turning the
control on. Once connections are made to the feeder
control, any desired changes to the software settings
can be made with the cover closed. Warning: Shock
Hazard! Do not operate control with cover open.
1. Part Sensor Input
(Photo-sensor or Proximity Switch)
Connectathreewire, current-sinking(NPN)or current-
sourcing (PNP) sensor to TB2 as shown on the
enclosed wiring diagram. The sensor must be able to
operateon12VDC andbe capableof switchingat least
3.0 mA. See Parts Sensor Settings section for more
operation information.
2. Run Jumper Input
A Run Jumper comes installed from the factory as
shown on the enclosed wiring diagram.
If the run jumper input is to be controlled by a relay
contact, switch, or other device, replace the factory-
installed jumper (see TB2 of the wiring diagram) with
thecontactdevice. The contact mustbe ableto switch
12VDC at 3.0 mA. The control will then run only when
the contact is closed and the part sensor is calling for
parts. The right column of the display shows the run
status with “R= 1” or “R= 0.”
If the run input will be controlled by a current sourcing
PLC output, use the “Sig” and “-“ terminals (see TB2
on the wiring diagram).
For the High/Low parts sensing mode, a second parts
sensor (PNP type only) connects to the run input in
place of the run jumper.
3. Auxiliary Output
The right column of the display shows the status of the
Aux output, “A=1” or “A=0.” The Feeder Bowl/Hopper
Interlock “+” and “sig” (see TB2 on the wiring
diagram) can be connected to a Rodix FC-40 All-
Purpose Series control (TB2-11 & 12) when
control of a bulk material hopper is needed. The
control interlock will prevent the hopper from
operating anytime the bowl is turned “OFF” or in
"STAND BY" mode. The Interlock output is
capable of switching 12 VDC at 85 mA. The
Interlock output can also be used to drive a solid
state relay that can operate auxiliary equipment
such as air valves. See Figure 2 on the wiring
diagram. One VFseries controlcan beinterlocked
to another. The aux output of the master control
connects to the run input of the subordinate.
A 1 Watt or 0.6 Watt 12VDC air solenoid or a relay
can be driven by the Aux output. Note: a diode
(1N4006) must be placed across the solenoid in
thereversepolarity to adsorbthe energy whenthe
solenoid is de-energized. The “bar” side of the
diode connects to TB2 “+” and the “solid colored”
side connectsto TB2 “SIG.” Failure to usea diode
in reverse polarity voids the warranty.
4. Internal Power Supply
At the rated line voltage, the line isolated power
supply is capable of providing a combined total
current of 150 mA at 12 VDC. The total current
includes the parts sensor, auxiliary output
accessories, and CFR sensor.
5. Power Connections
The control can operate on a powerline from 85 to
264VAC. The plug can be connected to a
standard North American outlet. Cut the plug
end(s) off for 208 and 240VAC and make proper
plug-in connections for the factory’s power lines.
The variable frequency control is so efficient that it
recaptures the energy from the feeder coils every
time they turn off. Because of this the output
powercordmay be largerthan the inputcord. The
VF-12 uses a #12 AWG output cord and the
receptacle is not provided. The VF-18 uses a #10
AWG output cord and the receptacle is not
provided.
VF-39 Application Note Ver1_28.doc 3/11/2013 Page 2
RODIX INC.
FEEDER CUBE
FC-90 Plus Series
GENERAL PURPOSE
ADJUSTMENTS AND
SET UP

RODIX INC.
FEEDER CUBE
VF Series
GENERAL PURPOSE
SET UP AND
ADJUSTMENTS


6. External Speed Control Connections
The following methods of remote power level control
can be utilized when desired:
A. CFR sensor can maintain a constant feedrate. Attach
the CFR sensor to terminals ACCEL “-“ (blue) and to
ACCEL “+” (brown). (Then update the software
settings. Sections 11-A and 13-B)
B. 4-20mA signal can be connected by bringing the
positive signal wire to 4-20 “+” and ground to 4-20 “-“.
(Update software settings. Sect 11-B)
C. 0-10VDC Analog input signal can be connected by
bringing the positive signal wire to 0-10V “+” and
ground to 0-10 “-“. (Update the software settings.
Section 11-C)
Software Adjustments
Once the electrical connections have been made, the
control can be turned on. The software settings can be
adjusted as desired through the control menu.
Display Messages
The normal operating display shows the status of the
control with regard to input signals and control settings.
See the Control Menu Layout pagefor display message
details.
Navigating The Control Menu
Thecontroluses four programmingkeystoprogramthe
control. The “I/0” key controls run, stop, and over-ride.
A. The ENTER key allows entry to the menu and
access to adjust each setting. Push and hold the
enter key to enter the program mode. If the security
feature has been enabled, enter the proper code.
Once inside the menu, the enter key selects a menu
item or a parameter to adjust. Any changes to the
settings are saved at power-down.
B. The BACK key moves the current menu location up
one level higher than it was before. It is also used to
get back to the normal operating display.
C. The Arrow Down key allows the user to step down
through the program menu or to decrease a setting.
D. The Arrow Up key allows the user to step up
through the program menu or to increase a setting.
E.The“1/0” key allows the user to temporarily stop orto
start the control’s operation. When the LCD status
reads “Stop/Run,” hold the “1/0” key down for just
overasecond, and thecontrol will starttheover-ride
operation. In over-ride mode the output turns on
regardless of I/O connections and status.
See the “Control Menu Layout” chart for the menu
structure. When in the menu mode and no keys are
pressedfor1 minute, thedisplayrevertstothe normal
operating display mode.
7. Amplitude Power Setting
The output power is controlled by the up and down
arrow keys. The power setting can be adjusted with
the keys unless the security feature lock has been
selected. Once the proper security code has been
entered,thepower setting maybe adjusted underthe
“Power” menu. Note: the power setting may not be
above the maximum power setting or below the
minimum power setting level. The amplitude power
setting is displayed in the following manner:
“A= 50.0%.”
8. Limiting The Maximum Output Of Control
The “Max Amplitude” setting can be adjusted to keep
a vibratory feeder from hammering or vibrating
excessively when the control is turned up to full
power. The maximum power setting can be found
under the “Power” menu. It can be adjusted from
100.0% down to 40.0%.
Caution: it is recommended when using the CFR
feature, that the Max output level of thecontrol should
be limited to prevent feeder coil from overheating.
The amplitude could continue to increase if the
system cannot get back to the desired vibration level.
9. Setting The Minimum Output of Control
The “Min Amplitude” setting can be adjusted to the
desired low level of vibration. The minimum power
setting can be found under the “Power” menu. It can
be adjusted up from 0.0% to 95.0%. Note: the
software does not allow the minimum level to be
within 5.0 counts of the maximum level.
10. Setting The Soft-Start
The start-up of the control’s output can be adjustedto
ramp up to the desired output level instead of starting
abruptly. Soft-start keeps parts from falling off the
tooling, reduces spring shock, and can eliminate
hammering when the control turns ON. The soft start
setting can be found under “Power Settings” menu.
The soft start can be set from 0.0 to 10.0 seconds.
When using the 2 speed operation, the soft start
function is active during the low to high speed
transition.
11. External Speed & Frequency Control
The feeder control’s power level can be controlled by
an external signal from a PLC, CFR sensor, or an
analog source. The “External Speed Connections”
section gives connection details.
A. When the Constant Feed Rate (CFR) sensor is
used, The “Amplitude Source” and “Frequency
Mode” settings should be set to “Auto Track.”
The control should display “Run/CFR” showing
that the sensor is connected. Set the power
setting to the desired feed rate. The control
uses information from the CFR sensor to
maintain a constant vibration level at the
resonate frequency. See the CFR instructions
page for more information.
Caution: it is recommended when using the CFR
feature, that the Max output level of the control
should be limited to prevent the feeder coil from
overheating. The amplitude could continue to
increase if the system cannot get back to the
desired vibration level.
B. 4-20mA signal from a PLC can be used to
remotely vary the output of the control instead of
the keypad. The “Amplitude Source” setting
must be set to 4-20mA to enable it. After the 4-
20mA feature is selected, the control will
automatically turn ON whenever a 4-20mA
signal is applied to the control (TB2 “+ 4-20” &
“-“). When the 4-20mA signal has been
removed, the amplitude setting resets to zero.
The 4-20mA menu selection allows a PLC to
controlboththe outputFrequencyand Amplitude
oronlythe Frequencyor justthe Amplitude. The
amplitude is controlled bythe 4-20mA input.The
Frequency is controlled by the 0-10VDC signal.
The signal adjusts a 100Hz range. The Min
Frequency adjustment specifies the frequency
used when the 0-10VDC input is at 0VDC. The
Max Frequency adjustment can be used to
ignore the upper end of the 0-10VDC signal.
C. 0-10VDC signal from a PLC can be used to
remotelyvarythe output ofthe control insteadof
the keypad. The “Amplitude Source” setting
mustbeset to 0-10VDCto enable it. Afterthe0-
10VDC feature is selected, the control will
automatically turn ON whenever a signal is
applied to the control (TB2- “+0-10” & “-“). When
the 0-10VDC signal has been removed, the
amplitude setting resets to zero.
D. When it is desirable to ignore the external speed
control inputs, the “Manual” setting can be
selected.
VF Application Note page 3_4 Ver1_28.doc 3/8/2013 Page 3


12. CFR Positive and Negative Gain
The CFR Positive and Negative Gain settings control
the rate the feeder’s vibration level is corrected by the
control. When the vibration decreases below the set-
point,the“CFR Positive Gain”sets the rateatwhichthe
output gets boosted to compensate for a vibration
decrease. When the vibration increases, the “CFR
Negative Gain” sets the rate at which the output gets
lowered to compensate for a vibration increase. If
either the CFR Positive or Negative gain is set too low,
it will take longer than desired to get back to the original
feed rate. If either gain is set too high, the control may
over-shoot beyond the original feed rate. The CFR
Positive and Negative Gain settings effect the control’s
operation when the CFR sensor is used, and the
“Amplitude Control” is set to “Auto Track.”
13. Frequency Settings
The“Frequency”menu containsthe portionofthe menu
that controls the frequency settings. Thefrequency can
be adjusted from 5 to 300Hz. The spring/mass ratio of
the vibratory bowl determines the natural vibrating
(resonate) frequency of the bowl. The control’s output
frequency needs to be adjusted to match the natural
frequency of the bowl. The control can be manually
tuned or automatically tuned. The frequency setting is
displayed as “F= 120.0Hz.”
The “Frequency Mode” setting selects either manual
frequency adjustment or auto tracking frequency
adjustment.
A. Manually finding the resonate frequency of the bowl
is much like finding a station on the AM radio band.
Set the amplitude to about 30%. Then adjust the
frequency across its range. The bowl should be
expected to vibrate the parts at more than one spot
acrossthefrequency range.The resonatefrequency
is the frequency with the most vibration. Once the
best feeding frequency range has been found, fine
tune the frequency for the best parts movement. To
increase feeder stability for parts load fluctuations,
adjust the frequency down by .2 or .3Hz so that the
feeder becomes slightly over-tuned.
B. “Auto Scan” scans to locate the bowl’s resonate
frequency. Once auto tracking has found the
resonate frequency, it can maintain the resonate
frequency and amplitude of the feeder as the parts
load changes. The CFR sensor is needed in order
for auto tracking to operate, and “Auto Tracking”
needs to be turned on under both “Amplitude
Source” and “Frequency Mode” menus.
To show when frequency “Auto Tracking is enabled,
the normal display menu will show a bold “F.”
When”=” is shown in bold, the control is locked
onto the resonate frequency of the feeder.
The Minimum frequency limit can protect the feeder
from feeding at a low frequency if a spring or weld
breaks. The Min. or Max. frequency can block out
undesirable frequencies during Auto Scan.
To avoid coil damage and blown fuses during an
Autotune scan, the Minimum frequency should only
be adjusted below the 45Hz default when the
vibratory feeder has been specifically designed for
operation below 45Hz.
14. Resonate Threshold Level
The “Resonate Threshold Level” setting sets the
minimum level of vibration that the control considers
as a resonate condition during an Autoscan. The
setting should be reduced if an “Auto Scan” cannot
find theresonance frequencyafter twoscanattempts.
Adjustment is not normally needed.
15. Auto Track Dead Band
The “Auto Track Dead Band” setting controls how far
the resonant frequency of the vibratory feeder can
deviate before the output frequency of the control is
adjusted to follow it. Decreasing the setting narrows
the range, and increasing the setting makes the dead
band range larger before a reaction takes place.
This setting normally doesn’t need to be changed.
16. Setting The Time Delays
The ON and OFF parts-sensor time-delays are set
independently for a period of 0-20 seconds. The time
delay settings can be adjusted to provide the best
individual response for the feeder. The time delays
can be found under the timer settings menu. The
flashing “=” blinks every quarter second to show when
either the ON and Off delay timer is running.
17. Parts Sensor Settings
The “I/O Interface” menu contains the portion of the
menu that controls the parts sensor type and polarity.
A. The control comes preset to AUTO to work with
either an NPN or PNP sensor. If the sensor input
status “S=1 or 0” indicates the input is on allof the
time, set the control to either NPN or PNP to
match the type of sensor being used.
B. The control comes preset to “inverted” sensor
polarity. Set the sensor polarity to either “Normal”
(through beam) or “Inverted” (proximity or retro-
reflective).
18. Run Mode Settings
The“I/OInterface” menu containsthe portion ofthe
menu that controls the run mode and empty bowl
logic.
A.Thecontrol comes presetfor normalon/offparts
sensor operation. The following can be chosen:
1) The “Constant On” feature can be used to
keep the bowl running while the Aux output
switches power to a device (air valve, SSR, or
relay).
2) The “2-Speed” feature allowsthe bowl tokeep
some vibration going to either trickle parts for
weigh counting or to cut down the time to full
speed when a high feed rate is needed. The
parts sensor switches between high and low
speed settings. Low speed is set by “Min
Amplitude.”
3) The “high/low” function maintains the parts
level between two parts sensors on the track.
Thesecondsensor (PNP) getsinstalled inplace
of the run jumper.
B. The control comes preset with the “empty bowl
timer” (or parts jam timer) disabled. Once
enabled, the bowl will stop feeding when parts
havenotpassed the sensorfor the settime.The
empty bowl timer can be adjusted from 5 to 255
seconds under the “timer settings” menu. Press
the “1/0” key or toggle the parts sensor to restart
thecontrol. Theauxiliary outputcanbeset upto
turn on a signaling device. See the section that
describes the auxiliary output for more details.
19. Auxiliary Output Settings
The “Aux Output Mode” menu contains the menu
that controls the auxiliary output (Aux Out)
operation.
A. The factory-default “Normal” setting allows the
auxiliary output to turn on and off with the output
of the feeder.
B. The auxiliary output can be set to have its signal
inverted from the output of the feeder. Set the
“Aux Out” parameter to “Invert” to activate it.
C. The auxiliary output can be set so that the alarm
signal can indicate when the “EmptyBowl” timer
has timed out. Set the “Aux Out” parameter to
“Alarm” to activate it.
D. The auxiliary output can be set so that the alarm
signal can be inverted when the “Empty Bowl”
timer has timedout. Set the“Aux Out” parameter
to “Inv Al” to activate it.
VF-3 Application Note Ver1_28.doc 3/6/2013 Page 4

E. The auxiliary output can be set so that an air
solenoid can be activated 1 second before feeding
begins and continue for 4 seconds after feeding
ends. This feature is helpful for parts orientation.
Set the “Aux Out” parameter to “Air Jet” to activate
this feature. 20. Diagnostics
A. The first menu item under the diagnostic menu
shows the software revision level.
B. The next four items under the software revision level
show certain software registers that may be helpful
to Rodix staff while troubleshooting over the phone.
21. Security Settings
The “Security” menu contains the portion of the menu
that controls access to the program menu settings.
When enabled, the security code is a number from 000
to 999. The preset code is 123. It may be changed.
A. The control comes with the security setting
“Unlocked” so the control can be set up. The
amplitudecanbe adjustedfrom thenormal operating
display. Pressandhold “Enter” toenter theprogram
menu and adjust the software settings.
B. The amplitude only (Ampl. Only) adjustment allows
operatorstoadjust the amplitude throughthe normal
operating display, but not get to the program menu
settings without the security code.
C. The “Lock” setting locks the control from any
adjustment without the use of the security code. If
the security code has been forgotten, enter the
security code #010, press and hold “Enter” until
entry has been granted. Note: ignore the “Wrong
Security Code” message. Once in the programming
menu be sure to set the security code.
22. Default Memory
Occasionally it is nice to get back to a known setting.
Once a feed system has been set up properly, the
setting should be manually saved into the “Save
Settings1”memory. Ifan operator disturbsthesettings,
the “Restore Settings1” feature can restore the control
to a known good set up. When different parts are used
on the same feed system, two other memory locations
called “Save Setting2” and “Save Settings3” can be
used for other parts. Operators can recall settings 1, 2
or 3 based on the part being used. The “Factory Reset”
selection will put the original factory settings into the
memory.
23. Language
The run display and programming menus can be set
to display in English, Spanish (Español), French
(Français), or German (Deutsch).
24. Over Current Protection
The control has a coarse over-current fault protection
that trips when the output is above the rated current.
The VF-3 is rated 3A at 120V and 1.5A at 240V. The
VF-9 is rated 9A at 120V and 4.5A at 240V. The VF-
12 is rated 12A at 120V and 6A at 240V. The VF-18
is rated 18A at 120V and 9A at 240V. The operator
should monitor the output current to ensure that it is
within the desired range. If an “Over Current” occurs,
press the “1/0” key to restart thecontrol. The operator
should also monitor the temperature of the coils on
the vibratory feeder. The coils should never be too
hot to hold.
25. CFR Set Point
The CFR set point sets the amplitude vibration level
that the control regulates to. The VF Series control
adjuststheamplitude automaticallyto matchtheCFR
set point. The CFR set point can be adjusted by the
depression of the “UP” and “DOWN” arrows keys.
Holding an arrow key down will adjust the amplitude
setting instead of the CFR set point. The CFR set
point can also be controlled by a 4-20mA signal
(when using Version 1.26 software and greater).
The CFR set point only appears on the display when
the“AmplitudeSource” menu underpower settings is
set to “Auto Track” and the CFR sensor is attached.
26. Fault Messages
The VFcontrol has error and warning messages that
relate to “Over-Amps”, “Over-Temp” and Bowl out of
parts timers. To clear the message or fault, press
the “1/0” button twice.
WARNING:
Fuses should be replaced with Littelfuse 3AB
"Fast Acting" type or equivalent of
manufacturer's original value.
Mounting this control on a vibrating surface will
void the warranty.
Warranty
Rodix Control Products are Warranted to be free
from defects in material and workmanship under
normal use for a period of two years from date of
shipment. For the full description of the warranty,terms,
and software license, please contact the factory.
For assistance installing or operating your Rodix Feeder
Cube® please call the factory or visit our web site.
Technical help is available to answer your questions and
emal any needed information. To return a control for IN
or OUT of warranty service, please ship it prepaid to:
Rodix Inc., ATTN: Repair Department
If under warranty, Rodix will repair or replaceyourcontrol
at no charge; If out of warranty, we will repair it and you
will be billed for the repair charges (Time and Material)
plus the return freight. Quotes for repairs are available
upon request. A brief note describing the symptoms
helps our technicians address the issue.
Feeder Cube® is a registered TM of Rodix Inc.
BannerisaregisteredTrademark ofBanner EngineeringCorp,
9714 10th Ave, Minneapolis, MN 55441
RODIX, INC.
2316 23rd Avenue,
Rockford, IL 61104
Toll Free [phone]
E-mail [email protected]
www.rodix.com
VF3-2 Application Note Ver1_28.doc Page 5

4-20mA
Br
E
+
High VoltageLED
Gr/Yl #14
OPTICS
O-
SENSOR
E E O+L1
-
Analog
Out -
TB4
1
0-10 V DC
4-20mA
+
P1
S
-
+
P/N 111-500
-
S
TB2
-
Run In.
S
+
TB3
+
1
TB4
-
LCD Contrast
Run In.
CONNECT SINK OR SOURCE WIRE TO "SIG" INPUT
Aux Out
SIG
SENSOR
BANNER
OPTIC SENSOR
OUTPUT POWER
Wh +
Out +
BANNER
Accel.
Chassis
GND
P/N 111-500
Keypad
OPTIC SENSORBu
Br
L2
SM312FP1H
-
SM312FP1H
Analog Gnd.
+
S
-
Master
Gr/Yl #14
Chassis
OPTICS
S
+
S
-
+
Aux Out
+
Accel.
LCD Display
Keypad
LCD Display
-
OUTPUT POWER
LCD Contrast
Analog Gnd.
Bu
Analog
+
+
High VoltageLED
P1
Danger
Shock
Hazard!
INPUT POWER
85 - 264 VAC
HOT
TB2
BK #14
+
Subordinate
1511 912 8 36 210
WH #14 COM
BK #14
F2
F1
Bl #14 Bl #14
HOT
Line
Input
1
Load
Out
Bl #14 Bl #14
TB1
Gr #14
1
Load
Out
Line
Input
Bl #14 Bl #14
TB1
Gr #14
WH #14
INPUT POWER
85 - 264 VAC
F2
BK #14
COM
MASTER CONTROL BOWL/HOPPER
INTERLOCK OUTPUT
-
F1
UNIT A
UNIT B
7
Bl #14
HOT
Bl #14
4E O-E E O+L1L2
+
11 5 1312
ACCEPTS BOTH OPTIC AND PROX SENSORS, NPN OR PNP.
SENSOR OPTION
CONNECT SINK OR SOURCE WIRE TO "SIG" INPUT
89 2610
Bu
Br
CFR Sensor
P/N 123-215
YL #20
RD #20
13
1314
14
WH #14
CHASSIS
COM
GND
INPUT POWER
Br
CFR Sensor
P/N 123-215
Bu
JUMPER
RUN
YL #20
INTERLOCK INPUT
RD #20
47
Danger
Shock
Hazard!
SIG
TB3
S
Wh
GND
-
SENSOR OPTION
ACCEPTS BOTH OPTIC AND PROX SENSORS, NPN OR PNP.
Out -
Out +
+
S
0-10 VDC
(Remove Run Jumper and
apply DC Voltage from PLC)
97
+
VF Control TB2
LOW VOLTAGE INPUT
SWITCHING
8-
C)
5-30 VDC INPUT VOLTAGE OFF/ON
CONTROL
VF Control TB2
9
2
8
3
B)
9
LOW CURRENT SWITCH
FEEDER BOWL/HOPPER
INTERLOCK
7
RUN JUMPER INPUT
78
1
A)
Subordinate VF Control TB2
,
INPU
T
Master VF Control TB2, OUTPUT
VF9-2 Application Note Ver1_28.doc 3/11/2013 Page 6
RODIX INC. FEEDER CUBE VF Series Wiring Diagram
Air-Valve Connections
Figure 2
Figure 3 represents
V
F-3-2
,
VF-9-2
,
VF-39
+
-
SIG
-
+
TB2
1N4006 RECTIFIER DIODE
AIR VALVE
Aux Out
12VDC, 0.6 or 1 WATT

Soft
TRANSFORMER
60 Rev
1
Sig.
SIG
cw
-
1/8WMIN
100K
+
CONTROL
MAIN
POT
Min Max
11
8
6
8
12
60
SW3
SW5
External
-
+
SW4
5
211
9 7
4710 3
12 6
5
1
10
9LOAD
G
P/N 24-210
(SMALL)
FC-40 PLUS
AC HOT
+
AUX FEATURE
Pot Input
AC COMMON
F1
Bl #14 Bl #14
Line
Input Load Out
F2
Chassis
L2
120
L1
GND
TB2
TERM. STRIP
INPUT POWER
85 - 264 VAC
4-20mA
TB1
+
-
S1
-
T
B1
RUN Interlock
Direct
Bl #14 Bl #14
-
7
H1
Gr #14
ACCEPTS BOTH OPTIC AND PROX SENSORS, NPN OR PNP.
CONNECT SINK OR SOURCE WIRE TO "SIG" INPUT
Gr #14
JUMPER
Gr/Yl #14
4
Aux Out
++
-
SS
+
Accel.
Br
Bu
EO-EO+EL1L2 11
CFR Sensor
P/N 123-215
15 312 89
SIG
26
TB2
10
P/N 111-500
INTERLOCK OUTPUT
OPTIC SENSOR
BANNER
+
BOWL/HOPPER
Wh
SENSOR
OUTPUT POWER
Bu SM312FP1H
S
-
+
SENSOR OPTION
-
GND
+
-
OPTICSOut +
Out - Br
RUN
+
-
S
+
0-10 VDC
4-20mA
Analog
1314
Analog Gnd.
VF Series Master Control
JUMPER
RUN
J1
R27
R21
Enable
TB2
TB1
FC-40 Plus Subordinate Control
INTERLOCK INPUT
Steps to Interlock Two VF Series Controls together
If a PLC is interfaced to both controls, optical isolation is necessary, see step 4 below.
1. Remove the run jumper from TB2 terminals 8 & 9 of the subordinate control.
2. Add a wire from terminal 3 of the master control to terminal 8 of the subordinate control.
3. Add a wire from terminal 2 of the master control to terminal 7 of the subordinate control.
4. If optical isolation between the controls is desirable, remove R21 from the subordinate control.
SM312FP1H
Bl #14
Analog
Gr #14
Out +
Out - Br
SENSOR
Wh
Accel.
RUN
V+
S
BOWL/HOPPER
-
Gr #14
-
OPTICS
-
Analog Gnd.
+
0-10 VDC
4-20mA
Out +
13
Analog
14
Analog Gnd.
P/N 111-500
CONNECT SINK OR SOURCE WIRE TO "SIG" INPUT
+
-
GND
1
TB4
Out -
TB3
SENSOR OPTION
4-20mA
+
+ +
OPTIC SENSOR
R27
+
Bu
-
MASTER CONTROL
-
Bl #14
F1
Chassis
L2
Bl #14
F2
L1
ACCEPTS BOTH OPTIC AND PROX SENSORS, NPN OR PNP.
GND
INPUT POWER
85 - 264 VAC
S
+
Br BANNER
+
INTERLOCK OUTPUT
Aux Out
OUTPUT POWER
Bu
S
+
VF Series Subordinate Control
Gr/Yl #14
VF Series Master Control
Danger!
Shock
Hazard
High Voltage LED Danger!
Shock
Hazard
High Voltage LED
R21
P1
LCD Contrast
TB2
Enable
Line
Input
-
Load
Out
Line
Input
Load
Out
1
7
Bl #14 Bl #14
Gr #14
4
ACCEPTS BOTH OPTIC AND PROX SENSORS, NPN OR PNP.
CONNECT SINK OR SOURCE WIRE TO "SIG" INPUT
Gr #14
JUMPER
TB1
Gr/Yl #14
EO-EEL1 O+L2 11 5 1312 89 6 210 1314
Bl #14
F1
Chassis
L2
Bl #14
GND
F2
L1
INPUT POWER
85 - 264 VAC
7 4
Aux Out
+++
-
SS
LCD Display Keypad
Accel.
Bu
Br
EO-E E O+L1L2
TB4
1
TB3
11
CFR Sensor
P/N 123-215
5 112 39 8
SIG
210 6
P/N 111-500
Bl #14
R27
INTERLOCK OUTPUT
(Remove R21 if optical isolation desired).
OPTIC SENSOR
R21
S
BANNER
P1
0-10 VDC
+
BOWL/HOPPER
LCD Contrast
Wh
TB2
OUTPUT POWER
1
Enable
CFR Sensor
P/N 123-215
SENSOR
TB1
Bu SM312FP1H SIG
KeypadLCD Display
S
-
+
+
S
SENSOR OPTION
--
GND
Br
OPTICS
-
Steps to Interlock an FC-40 Plus Series to a VF Series Control
1. Add a wire from terminal 2 of the VF master control to TB2-11 of the subordinate control.
2. Add a wire from terminal 3 of the VF master control to TB2-12 of the subordinate control.
3. Move the run jumper on the subordinate control from TB2-6 & TB2-7 to TB2-5 & TB2-6.
InterlockVFs 130306.doc 3/7/2013 Page 7


Control Menu Layout for VF-3, VF-9
Power Settings Amplitude [ 0.0 to 100.0 ] %
Max Amplitude [ 100.0 to 40.0 ] %
Min Amplitude [ 0.0 to 95.0 ] %
Soft Start Time [ 0.0 to 10.0 ] Seconds (0.5 Default)
AmplitudeSource [Auto Tracking Manual, 0-10V, 4-20mA,]
CFR Positive Gain [ 25 Default ]
CFR Negative Gain [ 5Default ]
Frequency Settings Frequency [ 5.0 to 300.0 ] Hz (60.0 Hertz Default)
Max Frequency [ 15.0 to 300.0 ] Hz (140.0 Hertz Default)
Min Frequency [ 5.0 to 290.0 ] Hz (45.0 Hertz Default)
Frequency Mode [ Auto Tracking, Manual ]
Auto Scan [ Press ENTER to perform an automatic frequency scan ]
Resonate Threshold Level [ 200 Default ]
Auto Track Dead Band [ 64 Default ]
Timer Settings On Delay [ 0.0 to 20.0 ] Seconds (0.5 Default)
Off Delay [ 0.0 to 20.0 ] Seconds (0.5 Default)
Empty Bowl Timer [ 5 to 255 ] Seconds (10 Default)
I/O Interface Sensor Polarity [ Inverted, Normal ]
Sensor Type [ Auto, NPN, PNP ]
Run Mode [ Normal, Always On, 2-Speed, High/Low ]
EmptyBowl [Normal, Stop ]
Aux Output Mode [ Normal, Inverted, Alarm, Inv Alarm, Air Jet ]
Diagnostics Software Version [ Software Revision Level ]
Accelerometer [ data ]
Over Amps [ data, data ]
DC Volts [ data ]
Internal Temperature [ data ] °C
Security Keypad Lock [ Unlocked, Amplitude Only, Locked ]
Security Code [ 000 to 999 ]
Defaults Restore Settings 1 [ ‘Enter’ Restores User Settings 1 ]
Restore Settings 2 [ ‘Enter’ Restores User Settings 2 ]
Restore Settings 3 [ ‘Enter’ Restores User Settings 3 ]
Save Settings 1 [ ‘Enter’ Saves User Settings 1 ]
Save Settings 2 [ ‘Enter’ Saves User Settings 2 ]
Save Settings 3 [ ‘Enter’ Saves User Settings 3]
Factory Reset [ ‘Enter’ Resets Control to Factory Default Settings (Shown in bold) ]
Language Pick Language [ English, Español (Spanish), Français (French), Deutsch (German) ]
Normal Display Message Priority
The normal operating display shows the status of the control with regard to input signals and control settings. They are
listed from highest to lowest in priority. The highest priority message takes precedence over all other messages.
Stop/Run - The 1/0 button has been pushed to disable control operation.
Override - The 1/0 button has been pushed and held so the control will feed without interruption from the “Sensor” or
“Run” inputs.
Run Input - The run jumper has not been not made.
Parts Sens - The parts sensor logic is telling the control to stay off.
Empty/jam - Empty bowl timer has timed out because parts did not pass by the parts sensor to reset the timer.
Analog - An external signal is in control of the speed input.
Low - Low Speed used when 2 speed has been selected and the sensor is not made.
Zero Speed - The output is off because the output is set to 0.0%.
Run – The feeder is running normally.
Run/CFR – Constant Feed Rate sensor is regulating the feed rate (Autotune®). VF-3-9 Menu Ver1_28.doc 3/6/2012
Main Menu
Main Menu
Normal Operation Display
Press and hold ‘Enter’ to enter the program menu or get to the security menu.
Use the arrow up and down keys to adjust the security number. Press enter to test the security number.
AdjustmentsSub Menu
Press 1/0
Status Line Message
CFR Set Point
Amplitude
Frequency
Run Input: 1= on /closed & 0= off/open
Sensor Input: 1= on /closed & 0= off/open
Output to vibratory feeder: 1= on & 0= off
Aux Output: 1= on & 0= off
Run/CFR R=1
CFR=024.5 S=1
A= 40.0% O=1
F= 60.0Hz A=1

1. INSTALLING THE CFR SENSOR
Note: Failure to adequately prepare the feeder’s
surface properly may result in a Constant Feed
Rate (CFR) sensor that will not bond to the
feeder. The sensor should not be mounted until
step C-6.
Fig. 2 The arrow shows the direction of vibration
which is at a right angle to the spring pack.
A. ORIENT THE SENSORso thatits sensitiveaxis
is in the same direction as the vibration of the
feeder. The double-ended arrow in figure 1 shows
the sensor’s sensitive axis. Align the sensitive axis of
the sensor in the same direction as the vibration (see
figure 2). The sensor must be oriented correctly for
proper operation.
B. CHOOSE A LOCATION for mounting the sensor
on the feeder that is smooth and that will allow the
adhesive on the sensor to bond. Avoid mounting the
sensor over ridges and bumps which can reduce the
ability of the adhesive to stick to the feeder. The
correct location will also have enough space for the
sensor’s cable to hang straight down without touching
anything else.
C. SURFACE PREPARATION of the feeder is crucial
forproperbonding between thesensorand thefeeder.
Please follow these steps completely.
1) The feeder should be kept between 70and 100F
for ideal tape application.
2) Clean a three and one-half inch circular area with a
solvent like isopropyl alcohol that will not leave a
residue. As a rule of thumb, the area can be
considered cleanwhenafter cleaningthe area witha
solvent-saturated, white paper-towel, the towel is as
clean as it was before wiping.
3) Using a good amount of pressure, polish the
cleaned, circular area of the feeder using a scratch
pad or steel wool. Repeat step 2, and then go to
step 4.
4) Wipe the cleaned surface with an alcohol wipe or
with a 50/50 isopropyl alcohol/water combination.
5) Dry the surface thoroughly using a low lint cloth ora
clean paper towel.
6) Remove the vibration sensor from its protective
packaging. Remove the liner from the adhesive
backing. Avoid touching the tape. Align the sensor
as shown in figures 1 and 2. Apply the vibration
sensor to the prepared area of the feeder. Press the
sensorveryfirmly onto thefeeder surfaceforatleast
10 seconds.
7) Allow the vibration sensor at least 20 minutes to
curebeforeoperation. Note: Ittakes 72hoursfor the
adhesive to fully cure at 70F.
Alternatively, #8 or M4 screws can be used to mount
the sensor to the feeder. The mounting holes are
1.375” apart.
D. ROUTE THE SENSOR CABLE to protect it from
strain due to vibration. The cable that attaches to the
sensor will not break from normal vibration; however,
some care should be used when routing the sensor
cable from the sensor to the control. The cable should
hang straight down from the sensor without touching
the feeder bowl or anything else. Then,the sensor
cable should curve towards the power control with
a bend radius larger than 3 inches.
Use a cable tie and an adhesive-backed mount to
attach the sensor cable to the side of the drive
base. See Figure 2. Clean the mounting area
before applying the adhesive-backed mount.
E. CONNECT THE SENSOR to the control. If
needed, connect the sensor cable’s brown wire to
“+ACCEL” on TB2. The blue wire connects to the
“–ACCEL” on TB2.
F. SELECT THE SENSOR in thesoftware settings
ofthecontrol menu. See theControl MenuLayout
page for a visual layout of the program menu.
1)Pressand hold the“Enter” key toenterthemain
menu.
2) With “Power Settings” displayed, press the
“Enter” key to get into the submenu.
3) Arrow “Down” to select the “Amplitude Source”
submenu.
4) Press the “Enter” key, and Arrow “UP” to select
“Auto Tracking” from the adjustments.
5) Press the “Back” key twice to get back to the
main menu.
6) Next, arrow “Down” to the “Frequency Settings”
selection.
7) Press the “Enter” key to get into the submenu.
8) Arrow “Down” to select the “Frequency Mode”
submenu.
9) Press the “Enter” key, and Arrow “UP” to select
“Auto Tracking” from the adjustments.
10)Pressthe “Back” keythree times togetbackto
the normal running display.
G. PERFORM AUTO SCAN of the vibratory
feeder. See the Control Menu Layout page for a
visual layout of the program menu.
1)Pressand hold the“Enter” key toenterthemain
menu.
2) Arrow “Down” to select the “Frequency”
submenu.
3) Press the “Enter” key, and Arrow “UP” three
times to select “Auto Scan” from the adjustments.
4) Press the “Enter” key to perform an automatic
frequency scan. © 2005 RODIX INC.
RODIX, INC.
2316 23rd Ave., Rockford, IL 61104
Toll Free [phone], FAX [phone]
E-mail [email protected]
www.rodix.com
VF-9 CFRsensor 120919.doc
RODIX INC.
FEEDER CUBE
VF SERIES CFR SENSOR
CONSTANT FEED RATE
P/N 123-215

Sensitive
Axis of
Vibration
Fig. 1
Actual Size
1.375”

RODIX SOLUTION
Good wiring practices for
avoiding electrical noise
problems.
Rodixcontrolshavebeen designedwitha
high degree of immunity to electrical
noise;however,dependingon the control
installation, electrical noise can cause
problems. These problems occur in less
than 1% of theproduct installations. Most
electrical noise problems can be avoided
by following some simple guidelines.
Good wiring practices need to be used to
prevent electrical noise from interfering
with your control’s operation. Another
name for electrical noise is Electro-
Magnetic Interference (EMI).
Symptoms of Electrical Noise
The symptoms of electrical noise would
appear as follows: a brief pauseor a brief
“bump” in the vibratory feeder’s output
that the control automatically recovers
from. In rare cases the control will either
stop operating or run continuously at full
power in 120 pulse mode until the power
switch is slowly cycled OFF and ON.
Sources of Electrical Noise
Electrical noise is generated by devices
like relay coils, solenoid valves,
contactors, servo motors, and variable
frequency inverter drives. The electrical
noise is then transferred to another
device by one of three ways. The noise
could be conducted through the power
wires,orcapacitivelycoupledfromwireto
adjacent wire, or it is transmitted from the
wires of a noise source.
Solutions for Electrical Noise
1. Useshielded wiresforallI/O (Input
/ Output) signals. The I/O signals may
include: 4-20mA input, Run input,Sensor
input, 0-5VDC input, Interlock input or
AUX output. The shield “drain” wire
should be tied to the chassis in the Rodix
control. The drain wire should be kept
shorter than 2”. Please see the enclosed
picture.
Example of a “drain” wire termination
2. Never run I/O signal wires in the
same conduit or raceway as AC power
lines such as wires to motors, solenoids,
heaters, welders and Rodix controls, etc.
3. I/O wires within an enclosure
should be routed as far away as possible
from relays, solenoids, transformers,
power wiring and other noisy equipment.
Keep the I/O signal wires separate from
the control’s input and output power
wiring. Secure the wires in place.
4. Whenever relays or solenoid
valves are used, install a Snubber on
them to reduce electrical noise. Use a
diode on a DC coil. Use a RC Snubber
on an AC coil.
5. In extremely high EMI
environments, Power Line Filters and
ferrite beads can be effective. Install
ferrite beads on I/O signal wires as close
as possible to the circuit board terminal
strip. Loop the wire through the bead
several times or use several beads on
each wire for additional protection.
RODIX, INC.
2316 23rd Avenue, Rockford, IL 61104
Toll Free [phone], FAX [phone]
E-mail custserv[email protected]
www.rodix.com
2000, 2010 RODIX INC. Solution 408 1/27/2010
RODIX INC.
FEEDER CUBE


RODIX SOLUTION
.408
Drain
Wire
RELAY
COILSNUBBER
VAC
104M06QC47
QUENCH-ARC
RECTIFIER
DIODE RELAY
COIL
1N4006
VDC
+
-