ROLEC LGAB0020 User manual

Installation & Operation Manual - MCLM-001
Ver:1.00 Rev:0 July 2020
LED
COMBI LIGHT
INSTALLATION
& OPERATION
MANUAL
MODELS:
LGAB0020 6-WAY
LGAB0040 10-WAY
Marina Services

Contents
Combi Light MCLM-001 Installation and Operation Manual
Page 2 of 3 Ver:1.00 Rev:1 June 2021
Amendments
Amendment
Number Details Date
Ver 1, Rev 0 New Document. July 2020
Ver 1, Rev 1 Correction to Typo, update of LED power and IP rating. June 2021
Product: Combi Light
Applicable Models: LGAB0020
6-Way LGAB0040 10-Way
Document Type: Installation and Operation Manual
Document Code: MCLM-001
Language: UK English (Original)
Date Published: June 2021
Rolec Services Ltd are the publishers of this document and own the rights to use the text, images and all technical
content contained within. Content supplied by third parties / partner organisations remains the property of that
organisation and is used by agreement with the supplier.
Rolec Services Ltd exercise care to ensure content is as accurate as possible at the time of publication. However, no
guarantee of accuracy should be inferred.
Rolec Services Ltd, Ralphs Lane, Boston, Lincolnshire PE20 1QU. United Kingdom.
[phone]
[email protected]

Contents
MCLM-001 Installation and Operation Manual Combi Light
Ver:1.00 Rev:1 June 2021 Page 3 of 4
Contents
Contents 3
Safety 4
Safety Advice within this Manual 5
Product Overview 5
Product Specification 6
Physical Specification 6
Package Contents 6
Electrical Specification 7
Certifications and Compliances 7
Labelling 8
Product Label 8
Electrical Warning Label 8
Deck Light Labels 8
Internal Labels 8
Installation 9
Before Installation 9
Install the Unit 9
Maintenance 11

Safety
Combi Light MCLM-001 Installation and Operation Manual
Page 4 of 5 Ver:1.00 Rev:1 June 2021
Safety
This manual is specifically applicable to the Combi Light, LED Deck Lighting product and is
provided as a guide to its installation and use.
WARNING: Electrical Power
Make sure electrical power is isolated BEFORE starting this procedure.
x Turn power OFF at the SOURCE.
IMPORTANT: Installers and End Users must read and understand the content
of this manual before installation/use.
Installation must only be performed by someone who is properly qualified and
competent to do so in accordance with the current legislation and Electrical Wiring
Regulations of the geographical location of the installation.
x If the advice in this manual is not understood, contact Rolec for further advice
and/or training BEFORE attempting installation/operation of the equipment.
x Rolec Services Ltd cannot accept any responsibility for improper installation or any
problems arising from improper installation.
NOTE: Damage to the equipment, connected systems or to property caused by
improper installation/use are the responsibility of the installer/user.
x The information provided in this manual must ONLY be used with the model(s) listed on
page 2 of this manual.
x The information provided in this manual must NOT be used with any other product.
x The content of this manual may be updated as required.
x Do NOT use the equipment for anything other than its intended purpose.
x Do NOT modify the equipment unless specifically instructed to do so by the
manufacturer.
x Do NOT attempt to repair the equipment unless specifically instructed to do so by the
manufacturer.
x This product is electrically safe when in normal use.
x Damage to the product may render it unsafe. The product must be electrically
isolated and NOT used until appropriate remedial action has been performed.
Product Overview
MCLM-001 Installation and Operation Manual Combi Light
Ver:1.00 Rev:1 June 2021 Page 5 of 6
Safety Advice within this Manual
Rolec manuals use a system of warnings, cautions and notes.
x WARNINGS concern the safety of installers/end user and will be given before the
detail/instructions in the manual.
x CAUTIONS concern the potential for damage to the equipment and will be given
before the detail/instructions in the manual.
x NOTES are given to provide additional information and/or highlight information of
importance. They will be given either before or after the detail/instructions as
appropriate and may use different wording (such as IMPORTANT) where emphasis is
required.
Warnings, Cautions and Notes may be repeated several times as appropriate and may
be preceded by a hazard symbol.
Product Overview
The Combi Light, LED Deck Lighting System is specifically designed to provide ground level,
illumination of decks, pontoons, access bridges and quaysides but is equally effective in
both domestic and business settings where attractive, unobtrusive and robust fittings are
required.
The Combi Light system comes pre-configured in 6 or 10-way looms and full looms may be
linked to a central control point in the same way as other powered systems.
Figure 1 Example of 6-Way System
Power Supply cable
(supplied by installer)
Switch cable
(supplied by installer)
10 metre lighting cable

Product Overview
MCLM-001 Installation and Operation Manual Combi Light
Ver:1.00 Rev:1 June 2021 Page 5 of 6
Safety Advice within this Manual
Rolec manuals use a system of warnings, cautions and notes.
x WARNINGS concern the safety of installers/end user and will be given before the
detail/instructions in the manual.
x CAUTIONS concern the potential for damage to the equipment and will be given
before the detail/instructions in the manual.
x NOTES are given to provide additional information and/or highlight information of
importance. They will be given either before or after the detail/instructions as
appropriate and may use different wording (such as IMPORTANT) where emphasis is
required.
Warnings, Cautions and Notes may be repeated several times as appropriate and may
be preceded by a hazard symbol.
Product Overview
The Combi Light, LED Deck Lighting System is specifically designed to provide ground level,
illumination of decks, pontoons, access bridges and quaysides but is equally effective in
both domestic and business settings where attractive, unobtrusive and robust fittings are
required.
The Combi Light system comes pre-configured in 6 or 10-way looms and full looms may be
linked to a central control point in the same way as other powered systems.
Figure 1 Example of 6-Way System
Power Supply cable
(supplied by installer)
Switch cable
(supplied by installer)
10 metre lighting cable

Product Specification
Combi Light MCLM-001 Installation and Operation Manual
Page 6 of 7 Ver:1.00 Rev:1 June 2021
Figure 2 Junction Box Layout
Product Specification
Physical Specification
Dimensions 195 x 80 x 24mm (L x W x D)
Figure 3 Combi Light
Single Unit Dimensions
Material 316 Stainless Steel Housing,
Mass Avg 650g
Operating Temperature -30°C to +60°C
IP Rating IP67 LED Unit – fully
protects against ingress of
dust and low-pressure
water.
NOTE: NOT guaranteed to
withstand pressure washing or
steam cleaning.
Package Contents
x 1 x Rolec Combi Light Junction Box
x Combi Light LED Luminaires (6 or 10 way) and attached 10 m cable
x Fasteners to secure each LED luminaire (optional purchase)
x Installation and Operation Manual.
LIVE
NEUTRAL
EARTH
Product Specification
MCLM-001 Installation and Operation Manual Combi Light
Ver:1.00 Rev:1 June 2021 Page 7 of 8
Electrical Specification
LED Type Low Voltage LED Two Directional
LED Rating 2.5 W
LED Light Temperature x ACLG0290A - White & White (approx. 3000K – warm white)
x ACLG0290 - White & White (approx. 5700K – white)
xACLG0270 - Blue & White (approx. 5700K – white)
x ACLG0280 - Green & White (approx. 5700K – white)
LED Driver 24V, 0~0.63A, 15.12W max power
Cable Length 10m to each LED unit. Other cables to be supplied by the installer.
Certifications and Compliances
This product has been designed and built in accordance with the following standards and
legislation:
Wiring Regulations BS 7671-2018, BS EN 61439-2:2011
Low Voltage Directive 2014/35/EU
Control Gear BS EN 61347-1:2015, BS EN 61347-2-13:2014+A1:2017
Immunity EN61000-4-2, 3, 4, 5, 6, 11 ; EN61547 ; EN61000-3-2 class C
Conduction and Radiation BS EN IEC 55015:2019
LED Illumination x UL 8750 reference UL 1310
x IP67 Weather resistance BS EN 60529:1992+A2:2013
EMC Directive 2014/30/EU
Electrical Enclosure x Impact Protection IK07 (EN62262)
x IP65 Weather resistance BS EN 60529:1992+A2:2013
x EN 60670-1:2005 General Requirements
x EN 60670-22:2006
Cable BS6004
RoHS 2011/65/EU
REACH 1907/2006

Product Specification
Combi Light MCLM-001 Installation and Operation Manual
Page 6 of 7 Ver:1.00 Rev:1 June 2021
Figure 2 Junction Box Layout
Product Specification
Physical Specification
Dimensions 195 x 80 x 24mm (L x W x D)
Figure 3 Combi Light
Single Unit Dimensions
Material 316 Stainless Steel Housing,
Mass Avg 650g
Operating Temperature -30°C to +60°C
IP Rating IP67 LED Unit – fully
protects against ingress of
dust and low-pressure
water.
NOTE: NOT guaranteed to
withstand pressure washing or
steam cleaning.
Package Contents
x 1 x Rolec Combi Light Junction Box
x Combi Light LED Luminaires (6 or 10 way) and attached 10 m cable
x Fasteners to secure each LED luminaire (optional purchase)
x Installation and Operation Manual.
LIVE
NEUTRAL
EARTH
Product Specification
MCLM-001 Installation and Operation Manual Combi Light
Ver:1.00 Rev:1 June 2021 Page 7 of 8
Electrical Specification
LED Type Low Voltage LED Two Directional
LED Rating 2.5 W
LED Light Temperature x ACLG0290A - White & White (approx. 3000K – warm white)
x ACLG0290 - White & White (approx. 5700K – white)
xACLG0270 - Blue & White (approx. 5700K – white)
x ACLG0280 - Green & White (approx. 5700K – white)
LED Driver 24V, 0~0.63A, 15.12W max power
Cable Length 10m to each LED unit. Other cables to be supplied by the installer.
Certifications and Compliances
This product has been designed and built in accordance with the following standards and
legislation:
Wiring Regulations BS 7671-2018, BS EN 61439-2:2011
Low Voltage Directive 2014/35/EU
Control Gear BS EN 61347-1:2015, BS EN 61347-2-13:2014+A1:2017
Immunity EN61000-4-2, 3, 4, 5, 6, 11 ; EN61547 ; EN61000-3-2 class C
Conduction and Radiation BS EN IEC 55015:2019
LED Illumination x UL 8750 reference UL 1310
x IP67 Weather resistance BS EN 60529:1992+A2:2013
EMC Directive 2014/30/EU
Electrical Enclosure x Impact Protection IK07 (EN62262)
x IP65 Weather resistance BS EN 60529:1992+A2:2013
x EN 60670-1:2005 General Requirements
x EN 60670-22:2006
Cable BS6004
RoHS 2011/65/EU
REACH 1907/2006

Labelling
Combi Light MCLM-001 Installation and Operation Manual
Page 8 of 9 Ver:1.00 Rev:1 June 2021
Labelling
Users must observe the information given on labels to ensure safe use of the product.
Labels may be in the form of adhesive
‘stickers’, plates, and/or moulded into the
surface of components.
Product Label
The Product Label is mounted on the
central ‘Junction Box, that connects the
individual LED cable assemblies to the
power supply cable and switch cables.
Figure 4 Typical Product Label
Electrical Warning Label
Figure 5 Electrical Warning
Deck Light Labels
Deck Lights are marked with the
manufacturer’s website address and with
the number ‘316’ to denote that the metal
housing is 316 Stainless Steel.
Figure 6 Stamped Markings
Internal Labels
Figure 7 Cable Security Label
Figure 8 Connections Label

Installation
MCLM-001 Installation and Operation Manual Combi Light
Ver:1.00 Rev:1 June 2021 Page 9 of 10
Installation
Before Installation
x Make sure the Combi Light model(s) to be installed is correct and fit for purpose &
location.
x Make sure all components are present and appear to be in good/serviceable
condition.
NOTE: Items damaged in transit must first be reported to the courier and then to the
equipment supplier. Where possible, gather photographic evidence of damage to
packaging and equipment to support your claim.
Install the Unit
WARNING: Electrical Power
Make sure electrical power is isolated BEFORE starting this procedure.
x Turn power OFF at the SOURCE.
IMPORTANT: Installers must read and understand the content of this manual
before installation/use.
Installation must only be performed by someone who is properly qualified and
competent to do so in accordance with the current legislation in force in the
geographical location of the installation.
x The instructions below are illustrative only and do NOT override anything written in
the current regulations.
x If the advice in this manual is not understood, contact Rolec for further advice
and/or training BEFORE attempting installation/operation of the equipment.
x Rolec Services Ltd cannot accept any responsibility for improper installation or any
problems arising from improper installation.
NOTE: Damage to the equipment, connected systems or to property caused by
improper installation/use are the responsibility of the installer/user.
1. Carefully remove the combi LED lighting kit from the packaging and make sure it
is undamaged.
2. Lay out the components in the required locations to make sure the system is
suitable for the site.
x Combi Lights are primarily designed to be installed to decking but if installing
to a solid surface, a cable channel may need to be created between the
luminaire and the junction box. Make sure buried cables are correctly
marked and protected to prevent damage or personal injury at a later date.

Installation
Combi Light MCLM-001 Installation and Operation Manual
Page 10 of 11 Ver:1.00 Rev:1 June 2021
3. Position the Junction box and
secure it with suitable fasteners.
x Remove the Junction Box cover.
The cover is secured by captive
fasteners that release the cover
in 2 stages.
Release each fastener to allow
the cover to lift a short distance
away from the main box.
With the cover lifted, turn each
of the fasteners until the cover
can be fully removed.
x If required, seal the fastening
location to prevent entry of
dust/water.
Figure 9 Junction Box Cover Removal
4. Position each of the deck lights in the required locations. Make sure there is
sufficient cable to reach the junction box.
x Excess cable may be removed if required.
5. If required, create a suitably sized hole in the flooring surface to accommodate
the cable connector and cable attached to the underside of each LED
luminaire.
6. Secure each deck light with two suitable fasteners.
x The Combi Light housing is 316 Stainless Steel. Use of metallic, non-stainless-
steel fasteners may result in dissimilar metal corrosion and premature failure of
the fastener and/or housing.
7. Connect each deck light to the output terminals of the junction box, using a
suitably sized gland to produce a water-resistant seal with the enclosure.
8. Connect the incoming power supply to the junction box using an appropriately
sized gland for the cable to produce a water-resistant seal with the enclosure.
x If required, a switch and switch cable may be installed.
9. Make sure you are satisfied that all connections are tight, and that the installation
has been completed correctly.
10. Refit the cover to the junction box. Do NOT overtighten the fasteners.
11. Make sure it is safe to connect to electrical power.
12. Connect the power supply cable to electrical power.
13. Apply electrical power to the system and make sure each deck light illuminates
correctly.
14. Switch the power supply OFF if the lights are not required for use at this time.

Installation
Combi Light MCLM-001 Installation and Operation Manual
Page 10 of 11 Ver:1.00 Rev:1 June 2021
3. Position the Junction box and
secure it with suitable fasteners.
x Remove the Junction Box cover.
The cover is secured by captive
fasteners that release the cover
in 2 stages.
Release each fastener to allow
the cover to lift a short distance
away from the main box.
With the cover lifted, turn each
of the fasteners until the cover
can be fully removed.
x If required, seal the fastening
location to prevent entry of
dust/water.
Figure 9 Junction Box Cover Removal
4. Position each of the deck lights in the required locations. Make sure there is
sufficient cable to reach the junction box.
x Excess cable may be removed if required.
5. If required, create a suitably sized hole in the flooring surface to accommodate
the cable connector and cable attached to the underside of each LED
luminaire.
6. Secure each deck light with two suitable fasteners.
x The Combi Light housing is 316 Stainless Steel. Use of metallic, non-stainless-
steel fasteners may result in dissimilar metal corrosion and premature failure of
the fastener and/or housing.
7. Connect each deck light to the output terminals of the junction box, using a
suitably sized gland to produce a water-resistant seal with the enclosure.
8. Connect the incoming power supply to the junction box using an appropriately
sized gland for the cable to produce a water-resistant seal with the enclosure.
x If required, a switch and switch cable may be installed.
9. Make sure you are satisfied that all connections are tight, and that the installation
has been completed correctly.
10. Refit the cover to the junction box. Do NOT overtighten the fasteners.
11. Make sure it is safe to connect to electrical power.
12. Connect the power supply cable to electrical power.
13. Apply electrical power to the system and make sure each deck light illuminates
correctly.
14. Switch the power supply OFF if the lights are not required for use at this time.
Maintenance
MCLM-001 Installation and Operation Manual Combi Light
Ver:1.00 Rev:1 June 2021 Page 11 of 11
Maintenance
CAUTION: Equipment Damage
Do NOT:
x Use Abrasive materials, Mineral or petroleum solvents / degreasers, Jet washers or
Steam cleaners.
x Attempt to repair LED light assemblies. The LED luminaire and cable must be
replaced as one unit.
1. The external surface of each deck light should be cleaned with a damp cloth every
3 months.
x It is important to make sure debris has not lodged in recesses or lettering.
x Any metallic debris in contact with the stainless-steel housing may cause
premature/accelerated corrosion. Remove all debris and remove any corrosion
with a suitable stainless-steel cleaning agent.
x Make sure to follow the manufacturers guidance.
x Do NOT pollute water ways.
2. The lighting system should be visually inspected for damage each month.
x If damage affects safety, isolate the equipment and prevent its use until
appropriate repairs have been completed.
3. The lighting system should be electrically inspected annually.

Head oce contact:
t: [phone]
f: [phone]
[e-mail]
@@RolecMarina
www.rolecserv.com
THE WORLD’S LEADING MARINA
SERVICES SPECIALIST
Marina Services