RollSeal RS-500M User manual

4801-5169L 1
RS-500M/RS-600M Automated Door
Installation and Operation Manual

RS-500M/RS-600M Automated Door Installation and Operation Manual2
Section 1: Introduction...........................................................................................................................................
Section 1.1: Safety...............................................................................................................................................................................
Section 1.1.1: Definitions of Signal Words and Symbols.......................................................................................................................
Section 1.1.2: Statements.......................................................................................................................................................................
Section 1.1.3: Product Labels.................................................................................................................................................................
Section 1.2: Scope of Manual..............................................................................................................................................................
Section 1.3: Limited Warranty.............................................................................................................................................................
Section 1.4: Component Overviews....................................................................................................................................................
Section 1.4.1: RS-500M/RS-600M Door...................................................................................................................................................
Section 1.4.2: SC-325M/SC-650M Smart Controller................................................................................................................................
Section 1.4.3: Condensation Management System (if Applicable).......................................................................................................
Section 1.5: Specifications..................................................................................................................................................................
Section 1.5.1: RS-500M/RS-600M Door...................................................................................................................................................
Section 1.5.2: Condensation Management System (if Applicable).......................................................................................................
Section 1.6: Dimensions and Installation Requirements...................................................................................................................
Section 1.6.1: RS-500M Door...................................................................................................................................................................
Section 1.6.2: RS-500M Door with Condensation Management System..............................................................................................
Section 1.6.3: RS-600M Door...................................................................................................................................................................
Section 1.6.4: RS-600M Door with Condensation Management System..............................................................................................
Section 1.6.5: SC-325M/SC-650M Smart Controller................................................................................................................................
Section 2: Installation.............................................................................................................................................
Section 2.1: Preliminary Steps............................................................................................................................................................
Section 2.2: Adjust Framing and/or Clear Opening............................................................................................................................
Section 2.3: Splice Tracks (if Over 13' Tall).........................................................................................................................................
Section 2.4: Connect Tracks to Head Unit..........................................................................................................................................
Section 2.5: Connect Infrared Safety Beam System...........................................................................................................................
Section 2.6: Mount Door to Clear Opening.........................................................................................................................................
Section 2.7: Install Condensation Management System Unit and Ducts (if Applicable)..................................................................
Section 2.7.1: CMS Unit and Ducts..........................................................................................................................................................
Section 2.7.2: Wiring................................................................................................................................................................................
Section 2.8: Mount and Wire Smart Controller...................................................................................................................................
Section 2.9: Mount and Wire Switches................................................................................................................................................
Section 2.10: Mount and Wire Disconnect..........................................................................................................................................
Section 2.11: Prepare Power...............................................................................................................................................................
Section 2.12: Install Motor Crank Handle...........................................................................................................................................
Section 2.13: Prepare for Operation...................................................................................................................................................
Section 3: Operation...............................................................................................................................................
Section 3.1: Activating Door................................................................................................................................................................
Section 3.1.1: Switches and Smart Controller.......................................................................................................................................
Section 3.1.2: Auxiliary Devices..............................................................................................................................................................
Section 3.2: Home Sensor and Leading Edge Switch.........................................................................................................................
Section 3.3: Infrared Safety Beam.......................................................................................................................................................
Section 3.4: Power Switch...................................................................................................................................................................
Section 3.5: Communication Between Smart Controller and Door..................................................................................................
Section 3.6: Smart Controller User Interface......................................................................................................................................
Section 3.6.1: Overview...........................................................................................................................................................................
Section 3.6.2: Display Indicator Readings..............................................................................................................................................
Section 3.7: Configuration...................................................................................................................................................................
Section 3.7.1: Program Mode..................................................................................................................................................................
Section 3.7.2: Open and Close Speeds...................................................................................................................................................
Section 3.7.3: Deceleration Range.........................................................................................................................................................
Section 3.7.4: Open and Closed Limits...................................................................................................................................................
Section 3.8: Jog Mode.........................................................................................................................................................................
Section 3.9: Door Activation Inputs....................................................................................................................................................
Section 3.9.1: Directional Switch............................................................................................................................................................
Section 3.9.2: Manual Switch..................................................................................................................................................................
Section 3.9.3: Timed Switch....................................................................................................................................................................
Section 4: Maintenance...........................................................................................................................................
Section 4.1: Cleaning and Adjustment...............................................................................................................................................
Section 4.1.1: Cleaning Panels and (if Present) Window.......................................................................................................................
Section 4.1.2: Adjusting Panels and Tension Pipes................................................................................................................................
Section 4.1.3: Adjusting Brake................................................................................................................................................................
Section 4.2: Replacing Components...................................................................................................................................................
Section 4.2.1: Panels...............................................................................................................................................................................
Section 4.2.2: Emergency Egress Strap..................................................................................................................................................
Section 4.2.3: Floating Seal....................................................................................................................................................................
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4801-5169L 3
Section 5: Troubleshooting.....................................................................................................................................
Section 5.1: Emergency Manual Operation........................................................................................................................................
Section 5.1.1: Brake and Crank Handle.................................................................................................................................................
Section 5.1.2: Egress Strap.....................................................................................................................................................................
Section 5.2: P12 Input Status Indicators.............................................................................................................................................
Section 5.3: Error Codes and Recommended Actions.......................................................................................................................
Section 5.4: Smart Controller/Smart Switch Error Indicators...........................................................................................................
Section 5.5: Drive Board Diagnostic LEDs..........................................................................................................................................
Section 5.5.1: Door Idle...........................................................................................................................................................................
Section 5.5.2: Door Moving.....................................................................................................................................................................
Section 5.6: Testing Switches..............................................................................................................................................................
Section 5.6.1: Operations and Responses..............................................................................................................................................
Section 5.6.2: Close Direction.................................................................................................................................................................
Section 5.6.3: Stop Position....................................................................................................................................................................
Section 5.6.4: Sequential Switch and Manual Position.........................................................................................................................
Section 5.6.5: Timed Direction................................................................................................................................................................
Section 5.7: Testing Brake Relay.........................................................................................................................................................
Section 6: Diagrams................................................................................................................................................
Section 6.1: RS-500M/RS-600M Internal Wiring..................................................................................................................................
Section 6.2: Smart Controller Interior.................................................................................................................................................
Section 6.2.1: SC-325M Layout................................................................................................................................................................
Section 6.2.2: SC-325M Internal Wiring..................................................................................................................................................
Section 6.2.3: SC-650M Layout................................................................................................................................................................
Section 6.2.4: SC-650M Internal Wiring..................................................................................................................................................
Section 6.3: Smart Controller Exterior................................................................................................................................................
Section 6.3.1: Interlocking Two Doors....................................................................................................................................................
Section 6.3.2: Connecting Smart Switches............................................................................................................................................
Section 6.3.3: Connecting Two-button Switches..................................................................................................................................
Section 6.3.4: Connecting Remote Receiver..........................................................................................................................................
Section 7: Accessories.............................................................................................................................................
Section 7.1: Passive Infrared Motion Sensor......................................................................................................................................
Section 7.2: Wave Close Proximity Sensor.........................................................................................................................................
Section 7.3: Large Door Motion Sensor...............................................................................................................................................
Section 7.4: One-button Control Station............................................................................................................................................
Section 7.5: Two-button Control Station with Key Lock....................................................................................................................
Section 7.6: Pull-cord Switch..............................................................................................................................................................
Section 7.7: Remote Receiver and Transmitter...................................................................................................................................
Section 7.8: Auxiliary Power Supply....................................................................................................................................................
Section 8: Replacement Parts..................................................................................................................................
Section 8.1: General.............................................................................................................................................................................
Section 8.2: Smart Controller..............................................................................................................................................................
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RS-500M/RS-600M Automated Door Installation and Operation Manual4
Section 1.1: Safety
Section 1: Introduction
DANGER This indicates a hazard that, if not avoided, will result in death or serious injury.
WARNING This indicates a hazard that, if not avoided, could result in death or serious injury.
CAUTION This indicates a hazard that, if not avoided, could result in minor or moderate injury.
NOTICE This indicates important information that is not related to hazards.
All wiring must be in accordance with national electrical codes as well as any applicable local codes.
The drive is intended for incorporation into electrical control systems or machines. The installer must ensure the drive
is installed safely and in accordance with any regulations which apply to the end product at the place of use (e.g. safety
or electromagnetic compatibility). To ensure mechanical safety, additional safety devices such as electromechanical
interlocks may be required.
Disconnect all power sources before installing or performing maintenance on this equipment.
Impact with the moving door may result in death or serious injury.
The door assembly contains dangerous rotating machinery. Keep hands, clothing, etc. clear during operation. Do not
operate the door unless all guards and covers are in place.
The installer is responsible for complying with all relevant regulations (e.g. wiring and accident prevention). Particular
attention must be paid to the cross-sectional areas of conductors, the selection of fuses and other electrical protection,
and the use of protective ground/earth connections.
California Proposition 65 Warning: This product can expose you to chemicals, including lead, which is known to the State
of California to cause cancer or birth defects or other reproductive harm. For more information, go to
www.p65warnings.ca.gov/furniture.
Only qualified personnel familiar with the construction and operation of this equipment and the hazards involved are to
install, adjust, and/or service this equipment.
Section 1.1.2: Statements
The voltages in the power cables and certain parts of the drive may result in death or serious injury. If the drive has been
used, it must be isolated for five minutes before any work commences.
Section 1.1.1: Definitions of Signal Words and Symbols

4801-5169L 5
Section 1.1.3: Product Labels
Label 4501-6312 indicates the moving door can cause death or serious injury. Two copies
are applied to the door. One is located inside the door opening; the other is located
outside the door opening.
Label 4501-6312 indicates power to the door must be turned o before using the manual
override. It also shows the directions in which the override must be turned to open and
close the door.

RS-500M/RS-600M Automated Door Installation and Operation Manual6
Section 1.3: Limited Warranty
RollSeal, a division of HH Technologies, Inc., warrants the RollSeal Door ("the Product") to be free from defects in material and/or
workmanship for a period of either (a) one year from the date of invoice or (b) 100,000 cycles, whichever comes first, provided the
Product is installed and used in strict accordance with oicial documentation. Liability is limited to the sale price of the Product
or, at RollSeal's discretion, to the replacement of the Product upon its return.
This Limited Warranty excludes any labor, equipment, transportation, and/or service expenses that may be required to remedy the
warranted defect(s); all such charges must be funded by the purchaser. Neither the Product nor any of its component parts are to
be returned for repair or replacement until they have been inspected and/or a Return Goods Authorization (RGA) number has been
issued.
Complaints are to be directed first to the authorized distributor who sold the Product. If satisfaction is not obtained and/or the
distributor cannot be contacted, contact the Warrantor listed below, directed to the attention of "Customer Service Manager".
This Limited Warranty is void if (a) the Product and/or any of its component parts are found to have been misused, abused, or
otherwise tampered with by unqualified personnel; (b) any of the Product's component parts have been replaced by anything
other than authorized RollSeal replacement parts; (c) the Product has been modified in any way other than oicially sanctioned
upgrades made by qualified personnel using authorized RollSeal accessories; (d) the Product has not been appropriately
registered by its original purchaser; and/or (e) the customer cannot provide proof of purchase indicating them to be the Product's
original owner.
This Limited Warranty is made solely to the original purchaser of the Product. It cannot be transferred.
This Limited Warranty is in lieu of any and all other representations and/or warranties, expressed or implied, including any implied
warranty of merchantability and/or fitness for a particular purpose. The remedy set forth by this Limited Warranty shall be the
exclusive remedy available to any entity. No entity has the authority to bind RollSeal to any representation or warranty other
than this Limited Warranty. RollSeal shall not be liable for any damages or losses resulting from any application of the Product or
caused by any defect, failure, or malfunction of the Product.
This Limited Warranty gives you specific legal rights. You may have additional rights, as some areas do not allow the exclusion or
limitation of incidental or consequential damages. The above limitation or exclusion may therefore not apply to you.
Warrantor: HH Technologies (d.b.a. RollSeal)
Address: 1733 County Road 68; Bremen, AL 35033
Phone: [phone]
Email: customerservic[email protected]
Section 1.2: Scope of Manual
This manual describes the following aspects of the RollSeal RS-500M and RS-600M automated doors:
1. Installation of the door and its components, including the optional Condensation Management System.
2. Operation of the door and the SC-325M/SC-650M Smart Controller, including activation methods and program configuration.
3. Maintenance, including cleaning, adjustment, and replacement of various components.
4. Troubleshooting, including diagnostics and manual operation.
5. Diagrams of the door and its components.
6. Accessory components.
NOTICE This document is subject to change without notice. The latest version is maintained at
rollseal.net/rollseal-technicals/.

4801-5169L 7
Section 1.4: Component Overviews
Section 1.4.1: RS-500M/RS-600M Door
Section 1.4.3: Condensation Management System (if Applicable)
RS-500M and RS-600M automated fabric roll-up doors are designed to separate diering environments. They are used in various
applications, including refrigeration, industrial finishing, and produce ripening. RS-500M doors are manufactured up to
12' W x 12' H, have a maximum speed of 18" per second, and are suitable for foot and pallet jack traic. RS-600M doors are
manufactured up to 24' W x 24' H, have a maximum speed of 48" per second, and are suitable for forkli traic and high-cycle
applications.
All RS-500M and RS-600M doors consist of three layers of industrial-grade fabric panel material. A dead air space between these
layers creates unrivaled separation and insulation between the environments inside and outside the door. Furthermore, each
model is constructed with a patented sealing technology (industrial-strength magnets or hook-and-loop) that caters to the
application in which it is used.
The Condensation Management System is designed to mitigate condensation on the interior and exterior of the door in
applications with significant dierences in temperature. The CMS uses a heater, a blower, and flexible hose ducts to move warm
air across the door through the dead air space created by the three panel layers inside the door. Warm air is produced by the
heater in the CMS unit (typically mounted above the door) and is circulated through the panels by the blower, the ducts, and the
dead air space. This warm air travels across the opening of the door from inside the panels, keeping the conditions inside the door
above the levels at which condensation would form.
The CMS is standard on RS-500M and RS-600M freezer doors. It can also be used for cooler door applications with high
temperature deltas and high risk of condensation (e.g. a 34°F cooler opening into a warm, unconditioned warehouse).
Section 1.4.2: SC-325M/SC-650M Smart Controller
The Smart Controller is manufactured specifically for the RollSeal automated door (SC-325M for the RS-500M door; SC-650M for
the RS-600M door). It uses internal safety devices, in conjunction with components of the door assembly, to open and close the
door automatically. The Smart Controller can also manage the opening and closing speeds of the door, count the number of
cycles the door has performed, and provide status information for remotely monitoring the door's position. Furthermore, the
Smart Controller can incorporate several auxiliary devices to improve the operation of the door; four dimples to help drill holes for
additional inputs are located at the bottom of the enclosure.
1. Integrated sensors can detect the presence of personnel and/or machinery requiring passage through the door.
2. Integrated auxiliary lights and/or audible alarms can be used to indicate the opening or closing of the door.
3. Auxiliary inputs (sold separately) can operate the door remotely. See Section 7 for details.

RS-500M/RS-600M Automated Door Installation and Operation Manual8
Section 1.5: Specifications
Specification RS-500M Door RS-600M Door
Smart Controller Part Number 6607-8110 6607-8111
Smart Controller Model SC-325M SC-650M
Power Supply 115VAC; 50/60 Hz; Single-Phase
or 230VAC; 50/60 Hz; Single-Phase 230VAC; 50/60 Hz; Single-Phase
Temperature Range 32°F to 115°F (0°C to 46°C) 32°F to 115°F (0°C to 46°C)
Input 10A at 115VAC; Single-Phase
or 6A at 230VAC; Single-Phase 8A at 230VAC; Single-Phase
Operational Power 3A at 115VAC; Single-Phase
or 1.5A at 230VAC; Single-Phase 3A at 230VAC; Single-Phase
Standby Power 0.2A at 115VAC; Single-Phase
or 0.1A at 230VAC; Single-Phase 0.1A at 230VAC; Single-Phase
Energy Independence and Security Act Exempt Exempt
National Sanitation Foundation Exempt Exempt
UL UL 325 UL 325
Specification Rating
Voltage 230VAC (+/- 10%); 50/60 Hz; Single-Phase
Total Current 6.0A at 230VAC (Typical)
9.0A at 230VAC (Maximum)
Section 1.5.1: RS-500M/RS-600M Door
Section 1.5.2: Condensation Management System (if Applicable)
NOTICE The table below lists only the standard Smart Controller models, although variants are
also available.

4801-5169L 9
Section 1.6: Dimensions and Installation Requirements
Section 1.6.1: RS-500M Door
Installation Specifications
Door Size Personnel Equipment Tools Time
Up to 6’ W x 9’ H
2
- Ladder - Standard Hand Tools
- 1" Hole Saw ~ 2 Hours
12' W x 12' H - Li
- Ladder

RS-500M/RS-600M Automated Door Installation and Operation Manual10
Section 1.6.2: RS-500M Door with Condensation Management System
Installation Specifications
Door Size Personnel Equipment Tools Time
Up to 6’ W x 9’ H 2 Ladder - Standard Hand Tools
- 1" Hole Saw ~ 2 Hours

4801-5169L 11
Section 1.6.3: RS-600M Door
Installation Specifications
Door Size Personnel Equipment Tools Time
Up to 6’ W x 9’ H 2 - Ladder - Standard Hand Tools
- 1" Hole Saw ~ 2 Hours
Up to 12' W x 12' H 3
- Ladder
- Forkli
- Scissor Li - Standard Hand Tools
- Reciprocating Saw
- 1" Hole Saw
~ 4 Hours
Up to 24' W x 24' H 4
- Ladder
- Forkli
- 2 Scissor Lis
~ 6 Hours

RS-500M/RS-600M Automated Door Installation and Operation Manual12
Section 1.6.4: RS-600M Door with Condensation Management System
Installation Specifications
Door Size Personnel Equipment Tools Time
Up to 6’ W x 9’ H 2 Ladder - Standard Hand Tools
- 1" Hole Saw ~ 2 Hours

4801-5169L 13
Section 1.6.5: SC-325M/SC-650M Smart Controller

RS-500M/RS-600M Automated Door Installation and Operation Manual14
Section 2: Installation
Section 2.2: Adjust Framing and/or Clear Opening
1. Using the appropriate diagram in Section 1.6, determine the required width and height of the clear opening. If necessary,
adjust the dimensions of the mounting posts and/or framing members to suit the nominal dimensions of the door.
2. The framing material must provide adequate support for screws. Ensure the mounting posts and/or framing members are
positioned so the screw holes in the outer flanges of the vertical tracks will align with them.
3. Ensure there is adequate space for the motor, Smart Controller, and Condensation Management System (if applicable).
4. Allow at least 12" (ideally 18") of clearance above the head unit.
5. Allow at least 6" of clearance on the outside of each track.
6. Ensure the top screw holes in the head unit will overlap and fit flush with the framing.
7. Ensure the screw holes in the vertical tracks align with the framing. The predrilled screw holes in the inner and outer flanges
will serve as attachment points when the assembly is mounted.
Read this manual in its entirety before beginning the procedure. Inspect the contents of the shipping crate for damaged, loose, or
missing components. If any components are damaged, loose, or missing, contact your RollSeal distributor immediately.
Section 2.1: Preliminary Steps

4801-5169L 15
Section 2.3: Splice Tracks (if Over 13' Tall)
Tracks taller than 13' must be spliced as follows:
1. Arrange the top and bottom tracks as shown.
2. Slide the bottom track into the top track so they butt together on the splice bracket and the splice plate.
3. Bolt the tracks together. Ensure all bolts in the splice bracket and the splice plate are fully tightened.

RS-500M/RS-600M Automated Door Installation and Operation Manual16
Section 2.4: Connect Tracks to Head Unit
Each end of the head unit has a U-shaped plate that fits the corresponding track. The plate has four bolt holes (two on the outside
and two on the inside) that match the bolt holes in the tracks.
1. Arrange the head unit and both tracks on the floor, face-down in front of the clear opening.
2. Align each track with the plate at the corresponding end of the head unit.
3. Slide each track onto the outside of the plate.
4. Insert the bolts through the bolt holes, then install the nuts.

4801-5169L 17
Section 2.5: Connect Infrared Safety Beam System
The tracks house an infrared emitter and receiver. If the infrared beam is interrupted (e.g. a person or a forkli) while closing, the
door will stop and reverse to the fully open position. See Section 3.3 for details. The emitter and receiver are set up as follows:
1. Locate the male connector on the le side of the head unit. Uncoil the harness until it reaches the female connector on the le
track, then pull enough slack to create a service loop.
2. Plug the connectors together. Ensure they are fully interlocked.
3. Repeat the previous steps with the connectors on the right track and on the right side of the head unit.
4. Secure the harnesses to the tracks using zip ties and adhesive mounts as needed.

RS-500M/RS-600M Automated Door Installation and Operation Manual18
Section 2.6: Mount Door to Clear Opening
1. Center the door assembly in front of the clear opening. Align the bottom of each track with the corresponding framing
member or post.
2. Ensure the assembly is square and level.
3. Position all workers, forklis, etc. on each side of the assembly.
4. Lean the assembly upright against the clear opening.
5. Carefully press the flanges flush against the framing members or posts.
6. Secure the door assembly by installing the provided hex-drive rivets through the prepunched holes at the corners. For
all other prepunched holes, if mounting the assembly to metal, use the provided self-tapping screws or stitch screws. If
mounting the assembly to wood, use wood screws (not provided).
7. If installing the door for an insulated panel application without wood or metal backing, install the provided anchors on the
corners of the head unit and the top and bottom of the track flanges.
8. Drill a 1/4" hole in each of the two floor mounting holes at the bottom of the le track, then install the provided concrete
anchors. Repeat this step on the right track.

4801-5169L 19
Section 2.7: Install Condensation Management System Unit and Ducts (if Applicable)
1. Install the CMS unit above the center of the head unit; place it slightly le or right of center if necessary. If the unit is installed
o-center, ensure the hoses are not pulled too tightly.
2. Install the 5/7" duct adapter on the intake side.
3. Carefully run the ducts to the two couplings on the le and right sides of the door.
4. Fasten each end of the ducts with hose clamps.
Section 2.7.1: CMS Unit and Ducts

RS-500M/RS-600M Automated Door Installation and Operation Manual20