RollSeal RS-600 Series User manual

4801-5181D 1
RS-600 High-Temperature
Oven Door Manual

RS-600 High-Temperature Oven Door Manual2
Section 1: Introduction...........................................................................................................................................
Section 1.1: Safety................................................................................................................................................................................
Section 1.1.1: Definitions of Signal Words and Symbols.......................................................................................................................
Section 1.1.2: Statements.......................................................................................................................................................................
Section 1.1.3: Product Labels..................................................................................................................................................................
Section 1.2: Scope of Manual..............................................................................................................................................................
Section 1.3: Limited Warranty.............................................................................................................................................................
Section 1.4: Door Overview.................................................................................................................................................................
Section 1.5: Components.....................................................................................................................................................................
Section 1.6: Dimensions......................................................................................................................................................................
Section 1.7: Installation Requirements...............................................................................................................................................
Section 2: Installation.............................................................................................................................................
Section 2.1: Adjust Framing and/or Clear Opening............................................................................................................................
Section 2.2: Connect Tracks to Head Unit...........................................................................................................................................
Section 2.3: Raise Door to Clear Opening...........................................................................................................................................
Section 2.3.1: Up to 6' W x 9' H................................................................................................................................................................
Section 2.3.2: Between 6' W and 12' W...................................................................................................................................................
Section 2.3.3: Between 12' W and 16' W.................................................................................................................................................
Section 2.4: Mount Door to Clear Opening.........................................................................................................................................
Section 2.5: Install Inside Seal.............................................................................................................................................................
Section 2.6: Remove Safety Bracket From Motor Side.......................................................................................................................
Section 2.7: Install Motor.....................................................................................................................................................................
Section 2.8: Install Chain Drive Assembly...........................................................................................................................................
Section 2.9: Remove Safety Bracket From Other Side.......................................................................................................................
Section 2.10: Adjust Limit Switches....................................................................................................................................................
Section 2.11: Wire Motor......................................................................................................................................................................
Section 2.12: Install Infrared Safety Beam System.............................................................................................................................
Section 2.13: Wire Safety Beam Emitter and Receiver........................................................................................................................
Section 2.14: Install Switch..................................................................................................................................................................
Section 2.15: Enable Maintained Activation.......................................................................................................................................
Section 2.16: Prepare for Operation....................................................................................................................................................
Section 3: Operation...............................................................................................................................................
Section 3.1: Switch...............................................................................................................................................................................
Section 3.2: Remote Transmitter.........................................................................................................................................................
Section 4: Maintenance...........................................................................................................................................
Section 4.1: Inspecting and Tightening Chain....................................................................................................................................
Section 4.2: Replacing Panels..............................................................................................................................................................
Section 4.3: Replacing Floating Seal...................................................................................................................................................
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4801-5181D 3
Section 1.1: Safety
Section 1: Introduction
DANGER This indicates a hazard that, if not avoided, will result in death or serious injury.
WARNING This indicates a hazard that, if not avoided, could result in death or serious injury.
CAUTION This indicates a hazard that, if not avoided, could result in minor or moderate injury.
NOTICE This indicates important information that is not related to hazards.
All wiring must be in accordance with national electrical codes as well as any applicable local codes.
The drive is intended for incorporation into electrical control systems or machines. The installer must ensure the drive
is installed safely and in accordance with any regulations which apply to the end product at the place of use (e.g. safety
or electromagnetic compatibility). To ensure mechanical safety, additional safety devices such as electromechanical
interlocks may be required.
Disconnect all power sources before installing or performing maintenance on this equipment.
Impact with the moving door may result in death or serious injury.
The door assembly contains dangerous rotating machinery. Keep hands, clothing, etc. clear during operation. Do not
operate the door unless all guards and covers are in place.
The installer is responsible for complying with all relevant regulations (e.g. wiring and accident prevention). Particular
attention must be paid to the cross-sectional areas of conductors, the selection of fuses and other electrical protection,
and the use of protective ground/earth connections.
California Proposition 65 Warning: This product can expose you to chemicals, including lead, which is known to the State
of California to cause cancer or birth defects or other reproductive harm. For more information, go to
www.p65warnings.ca.gov/furniture.
Only qualified personnel familiar with the construction and operation of this equipment and the hazards involved are to
install, adjust, and/or service this equipment.
Section 1.1.2: Statements
The voltages in the power cables and certain parts of the drive may result in death or serious injury. If the drive has been
used, it must be isolated for five minutes before any work commences.
Section 1.1.1: Definitions of Signal Words and Symbols

RS-600 High-Temperature Oven Door Manual4
Label 4501-6322 indicates the tracks and the panel can become hot during operation.
Two copies are applied to the tracks (one le and one right).
Section 1.1.3: Product Labels
Label 4501-9786 indicates the motor must not be operated until the safety brackets have
been removed when prompted to do so by this manual. Two copies are applied to hang
tags, one of which is attached to each safety bracket.
Label 4501-6312 indicates the moving door can cause death or serious injury. Two copies
are applied to the door. One is located inside the door opening; the other is located
outside the door opening.

4801-5181D 5
Section 1.2: Scope of Manual
This manual describes the following aspects of the RollSeal RS-600 high-temperature oven door:
1. Installation of the door and its components.
2. Operation of the door, including activation methods.
3. Maintenance, including adjustment and replacement of various components.
NOTICE This document is subject to change without notice. The latest version is maintained at
rollseal.net/rollseal-technicals/.
Section 1.3: Limited Warranty
RollSeal, a division of HH Technologies, Inc., warrants the RollSeal Door ("the Product") to be free from defects in material and/or
workmanship for a period of either (a) one year from the date of invoice or (b) 40,000 cycles, whichever comes first, provided the
Product is installed and used in strict accordance with oicial documentation. Liability is limited to the sale price of the Product
or, at RollSeal's discretion, to the replacement of the Product upon its return.
This Limited Warranty excludes any labor, equipment, transportation, and/or service expenses that may be required to remedy the
warranted defect(s); all such charges must be funded by the purchaser. Neither the Product nor any of its component parts are to
be returned for repair or replacement until they have been inspected and/or a Return Goods Authorization (RGA) number has been
issued.
Complaints are to be directed first to the authorized distributor who sold the Product. If satisfaction is not obtained and/or the
distributor cannot be contacted, contact the Warrantor listed below, directed to the attention of "Customer Service Manager".
This Limited Warranty is void if (a) the Product and/or any of its component parts are found to have been misused, abused, or
otherwise tampered with by unqualified personnel; (b) any of the Product's component parts have been replaced by anything
other than authorized RollSeal replacement parts; (c) the Product has been modified in any way other than oicially sanctioned
upgrades made by qualified personnel using authorized RollSeal accessories; (d) the Product has not been appropriately
registered by its original purchaser; and/or (e) the customer cannot provide proof of purchase indicating them to be the Product's
original owner.
This Limited Warranty is made solely to the original purchaser of the Product. It cannot be transferred.
This Limited Warranty is in lieu of any and all other representations and/or warranties, expressed or implied, including any implied
warranty of merchantability and/or fitness for a particular purpose. The remedy set forth by this Limited Warranty shall be the
exclusive remedy available to any entity. No entity has the authority to bind RollSeal to any representation or warranty other
than this Limited Warranty. RollSeal shall not be liable for any damages or losses resulting from any application of the Product or
caused by any defect, failure, or malfunction of the Product.
This Limited Warranty gives you specific legal rights. You may have additional rights, as some areas do not allow the exclusion or
limitation of incidental or consequential damages. The above limitation or exclusion may therefore not apply to you.
Warrantor: HH Technologies (d.b.a. RollSeal)
Address: 1733 County Road 68; Bremen, AL 35033
Phone: [phone]
Email: customerservic[email protected]

RS-600 High-Temperature Oven Door Manual6
Specifications
Type D6 (RS-600) Manual Override Chain Hoist
Application High-Temperature Oven Horsepower 1/2 HP
Dierential Pressure -0.05 to -0.15 inH2OFlame Resistance FTNS 191A/M5903.1
Seal Type Industrial Hook-and-Loop Drive Attachment Chain
Drive Type Gearhead Jacksha Infrared Safety Beam Standard (Monitored)
Standard Drive Mounting Oven Hood; Right of Head Unit Brake Mechanical
Speed 6” per Second Frame Material G90 Galvanized
Input Voltage 1PH: 115V, 208V, 230V Tension Pipe Material Impact-Resistant G90 Galvanized
3 PH: 230V, 460V
Input Current 1PH: 8.6A, 4.1A Panel Material Aluminized Fiberglass
3PH: 2.2A, 1.1A
Motor Frequency 50 Hz or 60 Hz Standard Switch 3-Position (Open/Close/Stop)
Phase 1PH or 3 PH
Section 1.4: Door Overview
Operational Parameters
Operational Temperature Range:
200°F to 500°F (93.3°C to 260°C)
500°F (260°C) is the maximum operational temperature. Exceeding this temperature will
shorten material life and void warranties.
Dierential Pressure:
-0.05 inH2O to -0.15 inH2O
The oven must be balanced to create negative dierential pressure from the exterior
environment. The pressure must be maintained between -0.05 inH2O and -0.15 inH2O.
Burner airflow must be routed
away from the door.
Air from burner systems must be directed away from the door to reduce exterior
temperatures, maintain low seal temperature, and extend door life. The aluminized
coating radiates heat away from the door, but direct burner airflow will result in higher
door temperatures.
Limitations
The door is designed to be used up to 8 hours per day on an oven operating between
400°F (204.4°C) and 500°F (260°C). If your application operates within this temperature
range for a longer period of time, contact RollSeal for further information.

4801-5181D 7
Section 1.5: Components
Inside Tension Pipe
Sealing Flap
Back Panel
Center Panel
Front Panel
Outside Tension Pipe
Loop
Top Bar #8 x 1/2" Pan-Head
Screw (Typical)
Front Panel
Retention Plate
Front Panel
Loops
Back Panel
Retention Plate
Center Panel Back Panel
Drive Sha

RS-600 High-Temperature Oven Door Manual8
Section 1.6: Dimensions
Section 1.7: Installation Requirements
Door Size Personnel Equipment Tools Time
Up to 6’ W x 9’ H 2 - Ladder - Standard Hand Tools ~ 3 Hours
Up to 12’ W x 12’ H 3
- Ladder
- Forkli
- Scissor Li - Standard Hand Tools
- Reciprocating Saw ~ 5 Hours
Up to 16' W x 16' H 4
- Ladder
- Forkli
- 2 Scissor Lis

4801-5181D 9
Section 2: Installation
Section 2.1: Adjust Framing and/or Clear Opening
1. Determine the required width and height of the clear opening. If necessary, adjust the dimensions of the mounting posts
and/or framing members to suit the nominal dimensions of the door.
2. Ensure the mounting posts and/or framing members are positioned so the screw holes in the outer flanges of the vertical
tracks will align with them.
3. Allow at least 12" (ideally 18") of clearance above the head unit.
4. Allow at least 6" of clearance on the outside of each track.
5. Ensure the top screw holes in the head unit will overlap and fit flush with the framing.
6. Ensure the screw holes in the vertical tracks align with the framing. The predrilled screw holes in the inner and outer flanges
will serve as attachment points when the assembly is mounted.
Read this manual in its entirety before beginning the procedure. Inspect the contents of the shipping crate for damaged, loose, or
missing components. If any components are damaged, loose, or missing, contact your RollSeal distributor immediately.

RS-600 High-Temperature Oven Door Manual10
Section 2.2: Connect Tracks to Head Unit
Each end of the head unit has a U-shaped plate that fits the corresponding track. The plate has four bolt holes (two on the outside
and two on the inside) that match the bolt holes in the tracks.
1. Arrange the head unit and both tracks on the floor, face-down in front of the clear opening.
2. Align each track with the plate at the corresponding end of the head unit.
3. Slide each track onto the outside of the plate.
4. Insert the bolts through the bolt holes, then install the nuts.
NOTICE If you are installing a door up to 6' W x 9 H', perform the following steps now. Otherwise,
skip to the appropriate section (Section 2.3.2 if between 6' W and 12' W; Section 2.3.3 if
between 12' W and 16' W) until instructed to return to this section.