RollSeal D5 Series User manual

Part No 4801-5154 Rev 09-2014 Owners Manual D5/6 Doors
1.
2. 7
3.
4.
D5/6SeriesDoors
InstallationManual
RollSeal
1733 County Road 68
Bremen, Alabama 35033
256-287-7000

Page i Table of Contents Part No 4801-5154 Rev 09-2014
Table of Contents
Use of Equipment..........................................................................................................................................................1
1Physical Description...............................................................................................................................................1
Operator Options ...........................................................................................................................................................2
2Differences between a D5 and D6 Series Door......................................................................................................2
3Ratings and Specifications D5 Series (Brother Motor) ..........................................................................................3
4Ratings and Specifications D6 Series (Brother Motor) ..........................................................................................4
5Ratings and Specifications D5/6 Series (Manaras Motor)......................................................................................5
Error! Bookmark not defined.
6Ratings and Specifications D5 Series (Freezer Kit) ...............................................................................................5
7Ratings and Specifications D6 Series (Freezer Kit) ...............................................................................................7
Warnings (Avertissements) ...........................................................................................................................................8
Limited Warranty ........................................................................................................................................................13
8Installation of D5/6 Series Doors .........................................................................................................................14
8.1Tools Required.............................................................................................................................................14
8.2Overview......................................................................................................................................................14
8.3Adjusting the Door Framing or Clear Opening............................................................................................14
8.4Attachment Points of Door ..........................................................................................................................15
8.5Assembly of Parts........................................................................................................................................16
8.6Infrared Sensor Connectors (Brother Motor Option Only)..........................................................................17
8.7Fastening Door Assembly to Clear Opening ...............................................................................................17
9Mounting Operators to D5/6 Series Doors...........................................................................................................19
10Mounting Brother Operator to D5/6 Series Door.................................................................................................21
11Installation of D5/6 Series Doors (Freezer Kit Included).....................................................................................22
11.1Tools Required.............................................................................................................................................22
11.2Overview......................................................................................................................................................22
12Installation of Condensation Management System and Ducts .............................................................................23
12.1Connecting the Electrical Power..................................................................................................................23
13Mounting Manual Chain Hoist to D5/6 Series Door............................................................................................24
13.1First Safety Bracket .....................................................................................................................................24
13.2Removal of Second Safety Bracket .............................................................................................................24
13.3Chain Hoist Installation ...............................................................................................................................25
14Connecting Electrical Power to D5/6 Series Doors..............................................................................................26
15Operation of D5/6 Series Doors...........................................................................................................................26

Part No 4801-5154 Rev 09-2014 Table of Contents Page ii
15.1Limit Switches.............................................................................................................................................27
16D5/6 Series Door Wiring Diagram (Brother Motor Only) ...................................................................................28
17RollSeal Smart Controller Wiring Diagram (Brother Motor Only).....................................................................29
18Operation of D5/6 Series Door with Freezer Kit Included...................................................................................30
18.1SC-325 or SC-650 Program Setup for Freezer Mode..................................................................................30
18.2Open and Close Door...................................................................................................................................32
19D5/6 Series Door Condensation Management System Wiring Diagram..............................................................33
20Manual Operation D5/6 Series Door (Brother Motor Only) ................................................................................34
20.1Operating Instructions..................................................................................................................................34
21Adjustment of Brake (Brother Motor Only).........................................................................................................35
22Operation of D5/6 Series with Manaras Motor Option. .......................................................................................36
22.1Limit Switches.............................................................................................................................................36
22.2Adjustment of Limit Switches .....................................................................................................................37
22.3Wiring Options to the Manaras Operator Terminal Block...........................................................................38
22.3 Switch Operation of Door with Manaras Operator......................................................................................39
23Manual Operation Manaras Operator...................................................................................................................39
24Operation of D5/6 Series with Manual Chain Hoist Option.................................................................................40
25Emergency Egress................................................................................................................................................41
25.1Installation ...................................................................................................................................................41
25.2Exiting (Opening) The Door........................................................................................................................41
25.3Resetting (Closing) The Door......................................................................................................................42
26Egress Strap Removal/Re-Installation..................................................................................................................43
26.1Removal.......................................................................................................................................................43
26.2Installation ...................................................................................................................................................43
27Door Panel Adjustments.......................................................................................................................................44
28Removal of Existing Panel...................................................................................................................................45
29Installation of Replacement Panel........................................................................................................................45
30Removing and Replacing Floating Magnets or Velcro ........................................................................................47
31D5/6 Door Options and Accessories ....................................................................................................................52

Page 1 D5/6 Series Doors Part No 4801-5154 Rev 09-2014
Use of Equipment
The D5/6 Series Doors are motorized curtain enclosures for environmental control, banana rooms,
docks/warehouses, car and truck washes, agricultural/horticultural, and coolers/freezers.
1Physical Description
The D5/6 Series Doors are available with multiple features and options such as:
Standard Door Sizes: Refer to Tables 1-4, D5/6 Series Standard Dimensions, pages 3, 4, 5, and 7.
Operators: Manual Chain Hoist, Brother or Manaras Operator.
Left/Right/Front Mounting: The Manaras Operators can be mounted on the left, right or front. The
manual chain hoist can be mounted on the left or right side.
The Operator Mounting Side must be selected at the time of order.
Left Mounting Only: The Brother motor can only be mounted on the left side, the associated controller, on
the right side.
Manaras Operator Voltage Selection: 1/2 HP, Single Phase: 115V @ 8.6 amp, 230V @ 4.1 amp. 1/2 HP,
3 Phase: 208V @ 2.2 amp, 460V @ 1.1 amp. 1 HP, Single Phase: 115V @ 13.4 amp, 230V @ 6.7 amp. 1
HP, 3 Phase: 208V @ 3.4 amp, 460V @ 1.7 amp.
D5 with Brother Motor - Controller Standard Input Voltage 115VAC (Must request 230VAC).
D6 with Brother Motor - Controller Standard Input Voltage 230VAC.
Operator Options: Remote receiver and transmitters, photo safety beams, leading edge switch.
Accessories: Industry standard accessories can be added such as motion sensors, loop detectors, ceiling
pull switches, lock-out switches, other various types of switches, and door status / movement indicators
such as lights and buzzers.
Windows: 32" high with width varying by width of door panel.
Fabric & Fabric Colors: Frost, white, black, blue, red, tan, green, anti-static, and insect screen.
NOTE: Certain options may only be available with specific operators. Refer to Section 31,
D5/6 Door Options and Accessories.

Part No 4801-5154 Rev 09-2014 D5/6 Series Doors Page 2
Manual Drive
Left/Right
Option
Manaras
(Left, Right,
Wall, or Front
Mount Only)
Brother (Left Side
Mount Only)
Operator Options
2Differences between a D5 and D6 Series Door
D5 Series D6 Series
Speed (Brother Motor Option) Up to 18” Per Sec Up to 48” Per Sec
Speed (Manaras Motor) @8-11” Per Sec @16-22” Per Sec
Motor (Brother) 1/4hp 1/2hp
Motor (Manaras) 1/2hp GH 1hp GH
Drive Pipe 2 ½ inches 6 inches
Head Unit Small Large
*Standard Controller Input Voltage 115VAC 230VAC
(Brother Motor Option)
*NOTE: When Brother Motor Option is used you can request that a D5 Door
be wired for 115VAC or 230VAC. The D6 is wired for 230 VAC only.
This must be done prior to purchase to ensure the door has the
correct brake rectifier installed.

Page 3 D5/6 Series Doors Part No 4801-5154 Rev 09-2014
RS500
Door
Width
A D E
In. cm In. cm In. cm
4'(W) 48 122 64-13/32 164 80-15/16 206
5'(W) 60 153 76-13/32 194 92-15/16 236
6'(W) 72 183 88-13/32 225 104-15/16 267
6'6"(W) 78 198 94-13/23 240 110-15/16 282
7'(W) 84 214 100-13/32 255 116-15/16 297
8'(W) 96 244 112-13/32 286 128-15/16 328
10'(W) 120 305 136-13/32 347 152-15/16 388
11'(W) 132 335 148-13/32 377 164-15/16 419
12'(W) 144 366 160-13/32 408 176-15/16 449
3Ratings and Specifications D5 Series (Brother Motor)
D5 Series Motor Rating………..230 VAC, Three Phase, 1/4 hp Motors will be connected through controller.
See RS SC-325 or SC-650 Manual (4801-5156).
TABLE 1 D5 Door Standard Dimensions:
WIDTH Related Dimensions HEIGHT Related Dimensions
RS500
Door
Height
B C
In. cm In. cm
7'(H) 84 214 104-11/16 266
7'6"(H) 90 229 110-11/16 281
8'(H) 96 244 116-11/16 296
9'(H) 108 275 128-11/16 327
10'(H) 120 305 140-11/16 357
11'(H) 132 335 152-11/16 387
12'(H) 144 366 164-11/16 418
Space for
access
door
removal
6 in (15.24 cm) 14 1/8 in (35.88 cm)
E
15 in
(38.03 cm)
5 1/8 in
(12.93 cm)
D
A
B
C

Part No 4801-5154 Rev 09-2014 D5/6 Series Doors Page 4
4Ratings and Specifications D6 Series (Brother Motor)
Motor Rating………..230 VAC, Three Phase, 1/2 hp
Motor must be connected through controller. See RS SC-650 Manual (4801-5156).
TABLE 2 D6 Door Standard Dimensions:
WIDTH Related Dimensions HEIGHT Related Dimensions
RS600
Door
Width
A D E
In. cm In. cm In. cm
4'(W) 48 122 64-13/32 164 80-15/16 206
5'(W) 60 153 76-13/32 194 92-15/16 236
6'(W) 72 183 88-13/32 225 104-15/16 267
7'(W) 84 214 100-13/32 255 116-15/16 297
8'(W) 96 244 112-13/32 286 128-15/16 328
9'(W) 108 274 124-13/32 316 140-15/16 358
10'(W) 120 305 136-13/32 347 152-15/16 388
RS600
Door
Height
B C
In. cm In. cm
7'(H) 84 214 92-11/16 266
8'(H) 96 244 104-11/16 296
9'(H) 108 275 128-11/16 327
10'(H) 120 305 140-11/16 357
Space for
access
door
removal
6 in (15.24 cm) 14 1/8 in (35.88 cm)
E
15 in
(38.03 cm)
5 1/8 in
(12.93 cm)
D
A
B
C

Page 5 D5/6 Series Doors Part No 4801-5154 Rev 09-2014
5Ratings and Specifications D5/6 Series (Manaras Motor)
Motor must be mounted and wired utilizing instructions in this manual and the MANARAS installation and
Instruction Manual.
D6 Series Motor Rating 1 HP
115V Single Phase 13.4 amp
230V Single Phase 6.7 amp
208V 3 Phase 3.4 amp
460V 3 Phase 1.7 amp
D5 Series Motor Rating 1/2 HP
115V Single Phase 8.6 amp
230V Single Phase 4.1 amp
208V 3 Phase 3.4 amp
460V 3 Phase 1.7 amp
POSITION 1, 4 and 5 – GH motor mounted on left side.
POSITION 2, 3 and 6
–
GH Motor mounted ri
g
ht side.
3
1
5
4
2
6

Part No 4801-5154 Rev 09-2014 D5/6 Series Doors Page 6
Ratings and Specifications D5 Series (Freezer Kit)
DOOR MOTOR: • 230 VAC Three Phase, ¼ hp
CONDENSATION MANAGEMENT
SYSTEM (CMS): • Voltage Rating 230 VAC ± 10% 50/60 Hz • Blower 135 Watt
• Heater 1200 Watt
• Total Current:5.8 A @ 230 VAC (Typical)
• 9.0 A @ 230 VAC (Max.)
WIDTH Related Dimensions HEIGHT Related Dimensions
RS500
Door
Width
A D E
In. cm In. cm In. cm
4'(W) 48 122 77-1/2 197 80-15/16 206
5'(W) 60 153 89-1/2 227 92-15/16 236
6'(W) 72 183 101-1/2 258 104-15/16 267
6'6"(W) 78 198 107-1/2 273 110-15/16 282
7'(W) 84 214 113-1/2 288 116-15/16 297
8'(W) 96 244 125-1/2 319 128-15/16 328
10'(W) 120 305 149-1/2 380 152-15/16 388
11'(W) 132 335 161-1/2 410 164-15/16 419
12'(W) 144 366 173-1/2 441 176-15/16 449
RS500
Door
Height
B C
In. cm In. cm
7'(H) 84 214 104-11/16 266
7'6"(H) 90 229 110-11/16 281
8'(H) 96 244 116-11/16 296
9'(H) 108 275 128-11/16 327
10'(H) 120 305 140-11/16 357
11'(H) 132 335 152-11/16 387
12'(H) 144 366 164-11/16 418
TABLE 3 D5 Door Standard Dimensions:
Space for
access
door
removal
6 in
(15.24 cm) 14 1/8 in
(35.88 cm)
E 17 3/8 in
(44.05 cm)
5 3/4 in
(14.61 cm)
D
A
B
C
14 3/4 in
(37.50 cm)

Page 7 D5/6 Series Doors Part No 4801-5154 Rev 09-2014
6Ratings and Specifications D6 Series (Freezer Kit)
DOOR MOTOR: • 230 VAC Three Phase, 1/2 hp
CONDENSATION MANAGEMENT SYSTEM
(CMS): • Voltage Rating 230 VAC ± 10% 50/60 Hz • Blower 135 Watt
• Heater 1200 Watt
• Total Current:5.8 A @ 230 VAC (Typical)
• 9.0 A @ 230 VAC (Max.)
TABLE 4 D5 Door Standard Dimensions:
WIDTH Related Dimensions HEIGHT Related Dimensions
RS500
Door
Width
A D E
In. cm In. cm In. cm
4'(W) 48 122 77-1/2 197 80-15/16 206
5'(W) 60 153 89-1/2 227 92-15/16 236
6'(W) 72 183 101-1/2 258 104-15/16 267
6'6"(W) 78 198 107-1/2 273 110-15/16 282
7'(W) 84 214 113-1/2 288 116-15/16 297
8'(W) 96 244 125-1/2 319 128-15/16 328
10'(W) 120 305 149-1/2 380 152-15/16 388
11'(W) 132 335 161-1/2 410 164-15/16 419
12'(W) 144 366 173-1/2 441 176-15/16 449
RS500
Door
Height
B C
In. cm In. cm
7'(H) 84 214 104-11/16 266
7'6"(H) 90 229 110-11/16 281
8'(H) 96 244 116-11/16 296
9'(H) 108 275 128-11/16 327
10'(H) 120 305 140-11/16 357
11'(H) 132 335 152-11/16 387
12'(H) 144 366 164-11/16 418
Space for
access
door
removal
6 in
(15.24 cm) 14 1/8 in
(35.88 cm)
E 17 3/8 in
(44.05 cm)
5 3/4 in
(14.61 cm)
D
A
B
C
14 3/4 in
(37.50 cm)

Part No 4801-5154 Rev 09-2014 D5/6 Series Doors Page 8
Warnings (Avertissements)
Warning!
Disconnect All Power Sources Before Installing This Equipment. Failure To Disconnect
Power Source Can Result In Property Damage, Serious Injury Or Death!
Warning!
Dangerous Rotating Machinery!
Keep Hands, Clothing, Etc. Clear When Operating!
Do Not Operate Without All Guards And Covers In Place!
Warning!
All Wiring Should Be In Accordance with National Electrical Codes Or Other Local Codes.
Warning!
The Installer Is Responsible For Complying With All Relevant Regulations,
Such As National Wiring Regulations And Accident Prevention Regulations.
Particular Attention Must Be Given To The Cross-sectional Areas Of Conductors, The
Selection Of Fuses Or Other Protection, And Protective Earth/Ground Connections!
Warning!
The Voltages In The Power Cables And Certain Parts Of The Drive Can Result In Death.
Whenever The Drive Has Been Used, It Must Be Isolated And Disconnected
For 5 Minutes Before Any Work Commences.
!
!
!
!
!
!
!
!

Page 9 D5/6 Series Doors Part No 4801-5154 Rev 09-2014
Danger!
Only Qualified Electrical Personnel Familiar With The Construction And Operation Of This
Equipment And The Hazards Involved Should Install, Adjust, And/Or Service This Equipment.
Read And Understand This Manual In Its Entirety Before Proceeding.
Failure To Observe This Precaution Could Result In Severe Bodily Injury Or Death!
Warning!
IMPORTANT INSTALLATION INSTRUCTIONS
Warning!
To Reduce The Risk Of Severe Injury Or Death:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Do not connect the door operator to the source of power until instructed to do so.
3. Locate the control station: (a) within sight of the door, (b) at a minimum height of 5 feet
so small children cannot reach it, and (c) away from all moving parts of the door.
Remove all ropes and remove or make inoperative all locks connected to the garage
door before installing opener.
4. For products having a manual release, instruct the end user on the operation of the
manual release. Where possible, install the door opener 7 feet or more above the floor.
For products having an emergency release, mount the emergency release within reach,
but at least 6 feet above the floor and avoiding contact with vehicles to avoid accidental
release.
!
Item 4501-6312
(Warning Moving Door Label)
Supplied With Door,
MUST Be Installed
On Inside Of Cooler/Freezer
Beside Door Opening.
!
!
!

Part No 4801-5154 Rev 09-2014 D5/6 Series Doors Page 10
IMPORTANT SAFETY INSTRUCTIONS
Warning!
To Reduce The Risk Of Severe Injury Or Death:
1. READ AND FOLLOW ALL INSTRUCTIONS!
2. Never let children operate or play with door controls. Keep the remote control (where provided) away
from children.
3. Personnel should keep away from a door in motion and keep the moving door in sight until it is
completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR.
4. Test the door’s safety features at least once a month. After adjusting either the speed or the limit of
travel, retest the door operator’s safety features. Failure to adjust the operator properly may cause
severe injury or death. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.
5. For products having a manual release, if possible, use the manual release only when the door is
closed. Use caution when using this release when the door is open.
6. KEEP DOORS PROPERLY OPERATING AND BALANCED. See Door Manufacturer’s Owner’s
Manual. An improperly operating or balanced door can cause severe injury or death. Have trained
door systems technician make repairs to cables, spring assemblies, and other hardware.
7. Install the Entrapment Warning label next to the control button in a prominent location. Install the
Emergency Release Marking. Attach the marking on or next to the emergency release.
8. After installing the opener, the door must reverse when it contacts a 1-1/2 inch high object (or a 2 x 4
board laid flat) on the floor.
9. SAVE THESE INSTRUCTIONS.
French Translated Warnings
Avertissement!
Disjoindre fournissent de l'énergie tout les sources avant qu'installer cet équipement.
F|ailure| à disjoindre la source de pouvoir peut résulter dans dommage de propriété,
blessure sérieuse ou mort !
Avertissement !
Mécanisme tournant dangereux !
Garder les mains, vêtissant, etcC|lear| quand fonctionner !
Ne fonctionnez pas sans toutes gardes et couvertures dans lieu !
Avertissement !
Tout montage sur fil de fer doit être selon codes électriques nationaux ou autres
indicatifs régionaux.
!
!
!
!
!
!

Page 11 D5/6 Series Doors Part No 4801-5154 Rev 09-2014
Avertissement !
L'Installer est responsable pour conformer avec tout règlement pertinent, telles que
règlement et règlement de prévention d'accident de montage sur fil de fer nationaux.
Pl'attention articulaire doit être donnée pour les aires sectionnelles transversales de
conducteurs, le choix d'elles fusées ou autre protection, et terre / prises de terre
protecteur !
Avertissement !
Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture
peuvent résulter dans la mort. Wle |henever| la promenade en voiture a été utilisé il
doit être isolé et détaché pendant 5 procès avant que tout travail commence.
Danger !
Seulement familier électrique de personnel qualifié avec la construction et opération
de cet équipement et les hasards ont enveloppé devoir installer, arranger, et/ou - la
révision cet équipement. R|ead| et comprendre ce manuel en entier avant que
procéder. F|ailure| à observer cette précaution peut résulter dans dommage corporel
sévère ou mort !
Avertissement !
!
!
!
!
Point 4501-6312
(Avertissement Moving étiquette de porte)
Livré avec porte,
doit être installé à
l'intérieur du réfrigérateur / congélateur
côté Ouverture de la porte.
!

Part No 4801-5154 Rev 09-2014 D5/6 Series Doors Page 12
LES INSTRUCTIONS D'INSTALLATION
IMPORTANTES
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS D'INSTALLATION.
2. Ne liez pas l'opérateur de porte per la source de pouvoir jusqu'à instruit faire ainsi.
3. Localisez la station de commande: (a) en vue de la porte, (b) à un minimum la hauteur de 5
pieds ainsi petit enfants ne peuvent pas l'atteindre, et (c) loin de tous parties en mouvement
de la porte.
4. Pour produits ayant un délivrance manuelle, instruire l'utilisateur final sur l'opération de la
délivrance manuelle.
RÈGLEMENTS DE SÉCURITÉ IMPORTANTS
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS!
2. Jamais laisser fonctionner enfants ou mouvoir vivement avec les autorités de porte. Gardez la
télécommande (où a fourni) loin des enfants.
3. Le personnel devrait garder loin une porte dans mouvement et subsistance la porte en
mouvement dans vue jusqu'à est complètement fermé ou avoir ouvert. CES AUCUNS DOIVENT
CROISER LE CHEMIN D'UNE PORTE EN MOUVEMENT.
4. Éprouvez les traits de sécurité de la porte au moins une fois par mois. Après qu'arrangeant la
vitesse ou la fin de course, retest les traits de sécurité de l'opérateur de porte. Manque à
arranger l'opérateur correctement peut causer blessure sévère ou mort.
5. Pour produits ai manuel la délivrance, si possible, utiliser la délivrance manuelle seulement quand
la porte est fermée. Précaution d'utilisation à utiliser cette délivrance quand la porte est ouverte.
6. GARDER LES PORTES CORRECTEMENT QUI OPÈRE ET ÉQUILIBRÉ. Voir la porte fabricant
propriétaire manuel. Un improprement qui opère ou balancé porte peut causer blessure sévère
ou mort. Formez les technicien de systèmes de porte faitez les réparations per les câbles,
réunions de source, et autre quincaillerie.
7. SAUVEZ CES INSTRUCTIONS.
!
!

Page 13 D5/6 Series Doors Part No 4801-5154 Rev 09-2014
Limited Warranty
All products are warranted to be free from defects in material and workmanship for a period of one
(1) year or 100,000 cycles, whichever occurs first, from the date of purchase if installed and used
in strict accordance with the installation instructions. Liability is limited to the sale price of any
products proved to be defective or, at manufacturers’ option, to the replacement of such products
upon their return. No products are to be returned to the manufacturer, until there is an inspection
and/or a return-goods authorization (RGA) number is issued.
All complaints should be directed first to the authorized distributor who sold the product. If
satisfaction is not obtained or the name of the distributor is not known, write the manufacturer that
appears below, directed to the attention of Customer Service Manager.
This limited warranty is expressly in lieu of any and all representations and warranties expressed
or implied, including any implied warranty of merchantability or fitness for a particular purpose.
The remedy set forth in this limited warranty shall be the exclusive remedy available to any person.
No person has authority to bind the manufacturer to any representation or warranty other than this
limited warranty. The manufacturer shall not be liable for any consequential damages resulting
from the use of our products or caused by any defect, failure or malfunction of our products. (Some
areas do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.)
This warranty gives you specific legal rights and you may also have other rights that vary from area
to area.
Warrantor:
RollSeal
1733 County Road 68
Bremen, Al 35055
256-287-7000

Part No 4801-5154 Rev 09-2014 D5/6 Series Doors Page 14
7Installation of D5/6 Series Doors
7.1 Tools Required
3/8 in. (10 mm) Power screwdriver (portable)
3/16 in. (5 mm) Drill bit and power drill
3/8 x 1 in. Bolts and nuts (supplied)
Socket
Hammer
Tape measure
Carpenter's level
NOTE: Other Tools May Be Required According To Installation.
7.2 Overview
The D5/6 Series doors are shipped with pre-assembled vertical members (left track and right track), and a pre-
assembled horizontal member (head unit). Identify components by the Parts/Assemblies section in back of this
manual. When components are received, check for damaged, loose or missing parts. If there are damaged or
missing parts contact your RollSeal distributor immediately. Please read and understand all instructions in this
manual before beginning installation.
7.3 Adjusting the Door Framing or Clear Opening
Locate your particular system in the appropriate Tables 1-4, pages 3, 4, 5, and 7. Read the value of height and
width of the clear opening for the door size that you are installing. This gives the required dimensions of the clear
opening. If necessary, adjust the dimensions of the mounting posts or framing members to the height and width of
your D5/6 series door system as shown. Refer to Section 7.4, Page 15, Diagram 7A for details of attaching door to
framing members. Framing material must provide suitable support for attachment of screws. Make sure that
mounting posts or framing members are positioned so that the screw holes of the outer flanges of the vertical
members will align with the mounting posts or framing members (Section 7.4, Page 15, Diagram 7A).
NOTE: Make sure that there is space for appropriate motor, control box or Condensation Management
System (CMS) and freezer tracks (Freezer door option only) without encountering any
obstructions during installation. Refer to appropriate cut sheet, pages 5 and 7, and view the
appropriate drawing of the door and operator to ensure required footprint.
NOTE: Allow 1' (30.4 cm) minimum, preferably 18" (45.7 cm) clearance above the Head Unit for future
panel maintenance or replacement.

Page 15 D5/6 Series Doors Part No 4801-5154 Rev 09-2014
7.4 Attachment Points of Door
When sizing the clear opening for attachment of the door, pay close attention to the following guidelines. Door
flanges have pre-drilled holes that serve as mounting points of door.
Flange widths are shown in Diagram 7A.
1. Make sure that door assembly is plumb & square.
2. The top unit has a top flange and a bottom flange. Make sure these flanges overlap framing.
3. The vertical members have inner flanges and outer flanges. The outer flanges have pre-drilled holes that
serve as attachment points. Make sure the outer flanges overlap framing.
4. When door is raised in front of clear opening (Section 7.7, page 17), Diagram flanges must be flush against
framing for attachment of screws.
Diagram 7A
Framing
Members
Framing Members
Bottom View

Part No 4801-5154 Rev 09-2014 D5/6 Series Doors Page 16
7.5 Assembly of Parts
Arrange the horizontal member, left vertical member (left track), and right vertical member (right track) on
the floor in front of the clear opening as shown in Diagram 7B. The curtain side of the horizontal member
and each vertical member faces down.
Diagram 7B
A
B
Placement of Parts for Assembly
Lay left track, right track, and horizontal member
face down in front of the clear opening as shown.
End of
horizontal
Member
U-shaped
plate
Plate fits inside
vertical membe
r
Slide vertical member
over U-shaped plate.
Vertical
Member
Clear Opening
At this end of members
3/8" x 1"
Bolts & nuts
On each end of the horizontal member is a
U-shaped plate that fits inside each
vertical member. The U-shaped plate has
four bolt holes, two on the inside and two
on the outside flanges that match bolt
holes in the vertical member. See diagram
at left.
1. Align the vertical member with the U-
shaped metal plate at end of horizontal
member.
2. Slide the vertical member onto the
outside of the U-shaped metal plate of
the horizontal member as shown in A.
3. Insert bolts through bolt holes as shown
in B. Install nuts. Tighten bolts & nuts
securely.
Horizontal
member
Right vertical
member
Left vertical
member

Page 17 D5/6 Series Doors Part No 4801-5154 Rev 09-2014
7.6 Infrared Sensor Connectors (Brother Motor Option Only)
Located at the bottom of each vertical member is an infrared detector. The detector on each vertical member
operates as a safety device if the infrared beam is interrupted. Door can be set to stop if beams are broken
while closing or to stop and reverse to the full open position. Refer to the RollSeal SC-325 Controller Manual
for more information.
1. Locate female connector on vertical member. This connector is attached to the infrared detector.
2. Locate male connector on horizontal member. Unroll cable until connectors meet. Pull enough slack to
create a service loop, such that connectors can be pulled out of tracks for photo eye replacement and
troubleshooting purposes.
3. Plug connectors together. Make sure connectors interlock.
4. Repeat for both infrared detectors.
5. Cable ties and adhesive mounts are supplied to secure wire to the inside of tracks.
Diagram 7C
7.7 Fastening Door Assembly to Clear Opening
Diagram 7D
1. Use a tape measure and make sure that the overall
height and overall width of the clear opening meet
the requirements: Overall Height = Height + 20.688
in. (52.55 cm), Overall Width = Width + 16.4 in.
(41.66 cm). Reference appropriate Table 1-4, pages
3, 4, 5, and 7.
2. Make sure that door assembly is plumb & square.
See Diagram 7D.
NOTE: For each vertical member, unroll respective
sensor cable attached to horizontal member until
cable reaches the sensor connector attached to the
vertical member. Pull enough slack for photo eyes
replacement and troubleshooting purposes.
Verify Dimensions
from Table 1-4
Diagonals Must Be
Within 1/8 inch