RollSeal RS-500 Series User manual

Part No 4801-5154 Rev 01-2017 Owners Manual RS-500/600 Doors
1.
2. 7
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RS-500/600
SeriesDoors
InstallationManual
RollSeal
1733 County Road 68
Bremen, Alabama 35033
256-287-7000

Page 2 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2017
Table of Contents
1Warnings (Avertissements) ....................................................................................................................................4
2Limited Warranty ...................................................................................................................................................9
3Use of Equipment.................................................................................................................................................10
4Physical Description............................................................................................................................................. 10
5Differences between a RS-500 and RS-600 Series Door .....................................................................................10
6Operator Options..................................................................................................................................................11
7Ratings and Specifications RS-500/600 Series (Brother Motor).......................................................................... 12
8Ratings and Specifications RS-500/600 Series (Manaras Motor) ........................................................................13
9RS-500 Series Door (Brother Motor)...................................................................................................................14
10RS-600 Series Door (Brother Motor)...................................................................................................................15
11RS-500 Series Door with Optional Condensation Management System .............................................................16
12RS-600 Series Door with Optional Condensation Management System .............................................................17
13Installation of RS-500/600 Series Doors..............................................................................................................18
13.1Tools Required ............................................................................................................................................18
13.2Overview .....................................................................................................................................................18
13.3Adjusting the Door Framing or Clear Opening ...........................................................................................18
13.4Attachment Points of Door ..........................................................................................................................19
13.5Assembly of Tracks..................................................................................................................................... 20
13.6Assembly of Tracks to the Head Unit.......................................................................................................... 21
13.7Infrared Sensor Connectors (Brother Motor Option Only)..........................................................................22
13.8Fastening Door Assembly to Clear Opening ...............................................................................................22
14Manaras Motor Mounting to RS-500/600 Series Doors.......................................................................................24
15Manaras Manual Operation..................................................................................................................................26
16Manaras Motor Operation ....................................................................................................................................27
16.1Adjustment of Limit Switches .....................................................................................................................28
17Wiring Options to the Manaras Operator Terminal Block ...................................................................................29
17.1Wiring Switches ..........................................................................................................................................29
17.2Two (2) Position Switch ..............................................................................................................................29
17.3Three (3) Position Switch ............................................................................................................................30
17.4Three (3) Position Switch With Key Lock ..................................................................................................30
17.5BEA Receiver..............................................................................................................................................31
18Manual Chain Hoist ............................................................................................................................................. 32
18.1Chain Hoist Installation ...............................................................................................................................32
18.1.1Removal of the First Safety Bracket ..........................................................................................32
18.1.2Chain Hoist Mechanism Installation..........................................................................................33
18.1.3Removal of Second Safety Bracket After Hoist Is Installed and Secured..................................33
18.2Operation of the Manual Chain Hoist..........................................................................................................34
19Brother Operator ..................................................................................................................................................35
20Installation of RS-500/600 Series Doors Freezer Kit...........................................................................................35
20.1Tools Required ............................................................................................................................................36
20.2Overview .....................................................................................................................................................36
21Installation of Condensation Management System and Ducts ............................................................................36
21.1Wiring the Condensation Management System for RS-500-600 Series Doors ...........................................37
22Connecting Electrical Power to RS-500/600 Series Doors .................................................................................. 37

Part No 4801-5154 Rev 01-2017 RS-500/600 Series Doors Page 3
23Electrical Connections for RS-500/600 Cooler Door .......................................................................................... 37
23.2Connection of Controller to Head Unit. ...................................................................................................... 37
23.3Installation of Prewired Switches................................................................................................................ 38
23.4Power Connection with Disconnect ............................................................................................................ 38
23.5Preparation for Operation............................................................................................................................ 39
24Operation of RS-500/600 Series Doors With Brother Operator .......................................................................... 40
24.1Operation of a Standard RS-500/600 Series Door: ..................................................................................... 40
24.2Operation of RS-500/600 Series Door with Optional Freezer Kit .............................................................. 41
25Limit Switches..................................................................................................................................................... 41
26Manual Operation RS-500/600 Series Door With Brother Operator.................................................................. 42
27Adjustment of Brake (Brother Motor Only) ........................................................................................................ 43
28Door Panel Adjustments ...................................................................................................................................... 44
29Removal of Existing Panel .................................................................................................................................. 45
30Installation of Replacement Panel ....................................................................................................................... 45
31Cleaning Panels and Windows ............................................................................................................................ 47
32Optional Door Features........................................................................................................................................ 47
32.1Warning Indicator Light (Optional Feature) ............................................................................................... 47
32.2Egress Strap (Optional Feature) .................................................................................................................. 47
32.3Egress Buzzer (Optional Feature) ............................................................................................................... 47
32.4Soft Tension Pipes (Optional Feature) ........................................................................................................ 47
32.5Impact Resistant Tension Pipes (Optional Feature) .................................................................................... 47
33Emergency Egress (Optional Feature) ................................................................................................................. 48
33.1Installation................................................................................................................................................... 48
33.2Exiting (Opening) The Door ....................................................................................................................... 48
33.3Resetting (Closing) The Door ..................................................................................................................... 49
34Egress Strap Removal/Re-Installation ................................................................................................................. 50
34.1Removal ...................................................................................................................................................... 50
34.2Installation................................................................................................................................................... 50
35Removing and Replacing Floating Magnets or Velcro........................................................................................ 51
36RS-500/600 Series Door Wiring Diagram (Brother Motor Only) ....................................................................... 56
37RollSeal Smart Controller Wiring Diagram (Brother Motor Only).................................................................... 57
38SC-325 Wiring Diagram...................................................................................................................................... 58
39RollSeal CMS (Condensation Management System) Wiring Diagram .............................................................. 59
40Wiring Optional Accessories ............................................................................................................................... 60
40.1Wiring Falcon XL and EX Motion Detectors ............................................................................................. 60
40.2Wiring Falcon IS40 Infrared and Microwave Sensor.................................................................................. 60
40.3Wiring the IRIS Infrared and Microwave Sensor........................................................................................ 61
40.4Wiring the Matrix2 Loop Sensor ................................................................................................................ 61
40.5Wiring BEA Receiver and Brother Motor .................................................................................................. 62
41Replacement Parts and Optional Accessories...................................................................................................... 63
41.1SC-325 Controller ....................................................................................................................................... 63
41.2SC-650 Controller ....................................................................................................................................... 64
41.3Door Replacement Parts and Accessories ................................................................................................... 65

Page 4 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2017
1Warnings (Avertissements)
Warning!
Disconnect All Power Sources Before Installing This Equipment. Failure To Disconnect
Power Source Can Result In Property Damage, Serious Injury Or Death!
Warning!
Dangerous Rotating Machinery!
Keep Hands, Clothing, Etc. Clear When Operating!
Do Not Operate Without All Guards And Covers In Place!
Warning!
All Wiring Should Be In Accordance with National Electrical Codes Or Other Local Codes.
Warning!
The Installer Is Responsible For Complying With All Relevant Regulations,
Such As National Wiring Regulations And Accident Prevention Regulations.
Particular Attention Must Be Given To The Cross-sectional Areas Of Conductors, The
Selection Of Fuses Or Other Protection, And Protective Earth/Ground Connections!
Warning!
The Voltages In The Power Cables And Certain Parts Of The Drive Can Result In Death.
Whenever The Drive Has Been Used, It Must Be Isolated And Disconnected
For 5 Minutes Before Any Work Commences.
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Part No 4801-5154 Rev 01-2017 RS-500/600 Series Doors Page 5
Danger!
Only Qualified Electrical Personnel Familiar With The Construction And Operation Of This
Equipment And The Hazards Involved Should Install, Adjust, And/Or Service This Equipment.
Read And Understand This Manual In Its Entirety Before Proceeding.
Failure To Observe This Precaution Could Result In Severe Bodily Injury Or Death!
Warning!
IMPORTANT INSTALLATION INSTRUCTIONS
Warning!
To Reduce The Risk Of Severe Injury Or Death:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Do not connect the door operator to the source of power until instructed to do so.
3. Locate the control station: (a) within sight of the door, (b) at a minimum height of 5 feet
so small children cannot reach it, and (c) away from all moving parts of the door.
Remove all ropes and remove or make inoperative all locks connected to the garage
door before installing opener.
4. For products having a manual release, instruct the end user on the operation of the
manual release. Where possible, install the door opener 8 feet or more above the floor.
For products having an emergency release, mount the emergency release within reach,
but at least 6 feet above the floor and avoiding contact with vehicles to avoid accidental
release.
!
Item 4501-6312
(Warning Moving Door Label)
Supplied With Door,
MUST Be Installed
On Inside Of Cooler/Freezer
Beside Door Opening.
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Page 6 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2017
IMPORTANT SAFETY INSTRUCTIONS
Warning!
To Reduce The Risk Of Severe Injury Or Death:
1. READ AND FOLLOW ALL INSTRUCTIONS!
2. Never let children operate or play with door controls. Keep the remote control (where provided) away
from children.
3. Personnel should keep away from a door in motion and keep the moving door in sight until it is
completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR.
4. Test the door’s safety features at least once a month. After adjusting either the speed or the limit of
travel, retest the door operator’s safety features. Failure to adjust the operator properly may cause
severe injury or death. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.
5. For products having a manual release, if possible, use the manual release only when the door is
closed. Use caution when using this release when the door is open.
6. KEEP DOORS PROPERLY OPERATING AND BALANCED. See Door Manufacturer’s Owner’s
Manual. An improperly operating or balanced door can cause severe injury or death. Have trained
door systems technician make repairs to cables, spring assemblies, and other hardware.
7. Install the Entrapment Warning label next to the control button in a prominent location. Install the
Emergency Release Marking. Attach the marking on or next to the emergency release.
8. After installing the opener, the door must reverse when it contacts a 1-1/2 inch high object (or a 2 x 4
board laid flat) on the floor.
9. SAVE THESE INSTRUCTIONS.
French Translated Warnings
Avertissement!
Disjoindre fournissent de l'énergie tout les sources avant qu'installer cet équipement.
F|ailure| à disjoindre la source de pouvoir peut résulter dans dommage de propriété,
blessure sérieuse ou mort !
Avertissement !
Mécanisme tournant dangereux !
Garder les mains, vêtissant, etcC|lear| quand fonctionner !
Ne fonctionnez pas sans toutes gardes et couvertures dans lieu !
Avertissement !
Tout montage sur fil de fer doit être selon codes électriques nationaux ou autres
indicatifs régionaux.
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Part No 4801-5154 Rev 01-2017 RS-500/600 Series Doors Page 7
Avertissement !
L'Installer est responsable pour conformer avec tout règlement pertinent, telles que
règlement et règlement de prévention d'accident de montage sur fil de fer nationaux.
Pl'attention articulaire doit être donnée pour les aires sectionnelles transversales de
conducteurs, le choix d'elles fusées ou autre protection, et terre / prises de terre
protecteur !
Avertissement !
Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture
peuvent résulter dans la mort. Wle |henever| la promenade en voiture a été utilisé il
doit être isolé et détaché pendant 5 procès avant que tout travail commence.
Danger !
Seulement familier électrique de personnel qualifié avec la construction et opération
de cet équipement et les hasards ont enveloppé devoir installer, arranger, et/ou - la
révision cet équipement. R|ead| et comprendre ce manuel en entier avant que
procéder. F|ailure| à observer cette précaution peut résulter dans dommage corporel
sévère ou mort !
Avertissement !
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Point 4501-6312
(Avertissement Moving étiquette de porte)
Livré avec porte,
doit être installé à
l'intérieur du réfrigérateur / congélateur
côté Ouverture de la porte.
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Page 8 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2017
LES INSTRUCTIONS D'INSTALLATION
IMPORTANTES
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS D'INSTALLATION.
2. Ne liez pas l'opérateur de porte per la source de pouvoir jusqu'à instruit faire ainsi.
3. Localisez la station de commande: (a) en vue de la porte, (b) à un minimum la hauteur de 5
pieds ainsi petit enfants ne peuvent pas l'atteindre, et (c) loin de tous parties en mouvement
de la porte.
4. Pour produits ayant un délivrance manuelle, instruire l'utilisateur final sur l'opération de la
délivrance manuelle.
RÈGLEMENTS DE SÉCURITÉ IMPORTANTS
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS!
2. Jamais laisser fonctionner enfants ou mouvoir vivement avec les autorités de porte. Gardez la
télécommande (où a fourni) loin des enfants.
3. Le personnel devrait garder loin une porte dans mouvement et subsistance la porte en
mouvement dans vue jusqu'à est complètement fermé ou avoir ouvert. CES AUCUNS DOIVENT
CROISER LE CHEMIN D'UNE PORTE EN MOUVEMENT.
4. Éprouvez les traits de sécurité de la porte au moins une fois par mois. Après qu'arrangeant la
vitesse ou la fin de course, retest les traits de sécurité de l'opérateur de porte. Manque à
arranger l'opérateur correctement peut causer blessure sévère ou mort.
5. Pour produits ai manuel la délivrance, si possible, utiliser la délivrance manuelle seulement quand
la porte est fermée. Précaution d'utilisation à utiliser cette délivrance quand la porte est ouverte.
6. GARDER LES PORTES CORRECTEMENT QUI OPÈRE ET ÉQUILIBRÉ. Voir la porte fabricant
propriétaire manuel. Un improprement qui opère ou balancé porte peut causer blessure sévère
ou mort. Formez les technicien de systèmes de porte faitez les réparations per les câbles,
réunions de source, et autre quincaillerie.
7. SAUVEZ CES INSTRUCTIONS.
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Part No 4801-5154 Rev 01-2017 RS-500/600 Series Doors Page 9
2Limited Warranty
All products are warranted to be free from defects in material and workmanship for a period of one
(1) year or 100,000 cycles, whichever occurs first, from the date of purchase if installed and used
in strict accordance with the installation instructions. Liability is limited to the sale price of any
products proved to be defective or, at manufacturers’ option, to the replacement of such products
upon their return. No products are to be returned to the manufacturer, until there is an inspection
and/or a return-goods authorization (RGA) number is issued.
All complaints should be directed first to the authorized distributor who sold the product. If
satisfaction is not obtained or the name of the distributor is not known, write the manufacturer that
appears below, directed to the attention of Customer Service Manager.
This limited warranty is expressly in lieu of any and all representations and warranties expressed
or implied, including any implied warranty of merchantability or fitness for a particular purpose.
The remedy set forth in this limited warranty shall be the exclusive remedy available to any person.
No person has authority to bind the manufacturer to any representation or warranty other than this
limited warranty. The manufacturer shall not be liable for any consequential damages resulting
from the use of our products or caused by any defect, failure or malfunction of our products. (Some
areas do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.)
This warranty gives you specific legal rights and you may also have other rights that vary from area
to area.
Warrantor:
RollSeal
1733 County Road 68
Bremen, Al 35055
256-287-7000

Page 10 RS-500/600 Series Doors Part No 4801-5154 Rev 01-2017
*NOTE: When Brother Motor Option is used you can request that a RS-500
Door be wired for 115VAC or 230VAC. The RS-600 is wired for 230
VAC only. This must be done prior to purchase to ensure the door
has the correct brake rectifier installed.
3Use of Equipment
The RS-500/600 Series Doors are motorized curtain enclosures for environmental control, ripening rooms,
docks/warehouses, car and truck washes, agricultural/horticultural, and coolers/freezers.
4Physical Description
The RS-500/600 Series Doors are available with multiple features and options such as:
Standard Door Sizes: Refer to Tables 1-4, RS-500/600 Series Standard Dimensions, Sections 9, 10, 11,
and 12.
Operators: Manual Chain Hoist, Brother or Manaras Operator.
Left/Right/Front Mounting: The Manaras Operators can be mounted on the left, right, or front. The
manual chain hoist can be mounted on the left or right side. The Operator Mounting Side must be selected
at the time of order.
Left Mounting Only: The Brother motor can only be mounted on the left side, the associated controller, on
the right side.
Manaras Operator Voltage Selection: 1/2 HP, Single Phase: 115V @ 8.6 amp, 230V @ 4.1 amp. 1/2 HP,
3 Phase: 208V @ 2.2 amp, 460V @ 1.1 amp. 1 HP, Single Phase: 115V @ 13.4 amp, 230V @ 6.7 amp. 1
HP, 3 Phase: 208V @ 3.4 amp, 460V @ 1.7 amp.
RS-500 with Brother Motor - Controller Standard Input Voltage 115VAC (Must request 230VAC).
RS-600 with Brother Motor - Controller Standard Input Voltage 230VAC.
Operator Options: Remote receiver and transmitters, photo safety beams, leading edge switch.
Accessories: Industry standard accessories can be added such as motion sensors, loop detectors, ceiling
pull switches, lock-out switches, other various types of switches, and door status / movement indicators
such as lights and buzzers.
Windows: 32" high with width varying by width of door panel.
Fabric & Fabric Colors: Frost, white, black, blue, red yellow, silver, tan, green, anti-static, and insect
screen.
NOTE: Certain options may only be available with specific operators. Refer to Section 40.5,
RS-500/600 Door Options and Accessories.
5Differences between a RS-500 and RS-600 Series Door
RS-500 Series RS-600 Series
Speed (Brother Motor Option) Up to 18” Per Sec Up to 48” Per Sec
Speed (Manaras Motor) @8-11” Per Sec @16-22” Per Sec
Motor (Brother) 1/4hp 1/2hp
Motor (Manaras) 1/2hp GH 1hp GH
Drive Pipe 2 ½ inches 6 inches
Head Unit Small Large
*Standard Controller Input Voltage 115VAC 230VAC
(Brother Motor Option)