RollSeal RS-500M Series User manual

Part No 4801-5162 Rev 09-2019 Install Manual RS-500/600 Doors
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2. 7
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4.
RS-500/600 M
Series Doors
Installation Manual
RollSeal
1733 County Road 68
Bremen, Alabama 35033
256-287-7000

Page 2 RS-500/600 Series Doors Part No 4801-5154 Rev 09-2019
Table of Contents
1Warnings (Avertissements)....................................................................................................................................4
2Limited Warranty.................................................................................................................................................10
3Use of Equipment.................................................................................................................................................11
4Physical Description.............................................................................................................................................11
5Differences between a RS-500 and RS-600 Series Door .....................................................................................11
6Operator Options..................................................................................................................................................12
7Ratings and Specifications RS-500/600 Series ..................................................................................................13
8RS-500 Series Door..............................................................................................................................................14
RS-600 Series Door.....................................................................................................................................................15
RS-500 Series Door with Optional Condensation Management System....................................................................17
RS-600 Series Door with Optional Condensation Management System....................................................................18
9Installation of RS-500/600 Series Doors..............................................................................................................19
9.1 RS-500/600 Variations ................................................................................................................................19
9.2 Tools Required ............................................................................................................................................19
9.3 Overview .....................................................................................................................................................19
9.4 Adjusting the Door Framing or Clear Opening ...........................................................................................19
9.5 Attachment Points of Door ..........................................................................................................................20
9.6 Assembly of Tracks.....................................................................................................................................21
9.7 Assembly of Tracks to the Head Unit..........................................................................................................22
9.8 Infrared Sensor Connectors .........................................................................................................................23
9.9 Fastening Door Assembly to Clear Opening ...............................................................................................23
10 Brother Operator ..................................................................................................................................................25
11 Installation of RS-500/600 Series Doors CMS Kit ..............................................................................................25
11.1 Tools Required ............................................................................................................................................26
11.2 Overview .....................................................................................................................................................26
12 Installation of Condensation Management System and Ducts ............................................................................26
12.1 Wiring the Condensation Management System for RS-500-600 Series Doors ...........................................27
13 Connecting Electrical Power to RS-500/600 Series Doors ..................................................................................28
14 Electrical Connections for RS-500/600 Cooler Door..........................................................................................28
14.2 Connection of Controller to Head Unit........................................................................................................28
14.3 Installation of Prewired Switches (Smart Switches)....................................................................................29
14.4 Installation of Prewired Switches (Standard Two Button Switches)...........................................................30
14.5 Optional Power Connection with Disconnect..............................................................................................30
14.6 Preparation for Operation............................................................................................................................31
15 Operation of RS-500/600 Series Doors................................................................................................................32
15.1 Operation of a Standard RS-500/600 Series Door:......................................................................................32
15.2 Operation of RS-500/600 Series Door with Optional CMS Kit .................................................................33
16 Home Switch and Lead Edge Switch...................................................................................................................33
17 Manual Operation RS-500/600 Series Door.........................................................................................................34
18 Adjustment of Brake ............................................................................................................................................35
19 Door Panel Adjustments.......................................................................................................................................36
20 Removal of Existing Panel...................................................................................................................................37
21 Installation of Replacement Panel........................................................................................................................37

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22 Cleaning Panels and Windows .............................................................................................................................39
23 Optional Door Features ........................................................................................................................................39
23.1 Egress Strap (Optional Feature)...................................................................................................................39
23.2 Soft Tension Pipes (Optional Feature).........................................................................................................39
23.3 Impact Resistant Tension Pipes (Optional Feature).....................................................................................39
24 Emergency Egress (Optional Feature)..................................................................................................................40
24.1 Installation ...................................................................................................................................................40
24.2 Exiting (Opening) The Door........................................................................................................................40
24.3 Resetting (Closing) The Door......................................................................................................................41
25 Egress Strap Removal/Re-Installation..................................................................................................................42
25.1 Removal.......................................................................................................................................................42
25.2 Installation ...................................................................................................................................................42
26 Removing and Replacing Floating Magnets or Velcro.........................................................................................43
27 RS-500/600 Series Door Wiring Diagram............................................................................................................48
28 RollSeal Smart Controller SC-325M Wiring Diagram Internal Wiring...............................................................49
29 RollSeal Smart Controller SC-650M Wiring Diagram Internal Wiring...............................................................50
30 Wiring Optional Accessories................................................................................................................................51
30.1 Wiring Falcon XL and EX Motion Detectors..............................................................................................51
30.2 Wiring Falcon IS40 Infrared and Microwave Sensor ..................................................................................51
30.3 Wiring the IRIS Infrared and Microwave Sensor ........................................................................................52
30.4 Wiring the Matrix2 Loop Sensor .................................................................................................................52
30.5 Wiring BEA Receiver and Brother Motor ...................................................................................................53
31 Replacement Parts and Optional Accessories.......................................................................................................54
31.1 SC-325M Controller ....................................................................................................................................54
31.2 SC-650M Controller ....................................................................................................................................55
31.3 Door Replacement Parts and Accessories....................................................................................................56

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 4
1Warnings (Avertissements)
Warning!
Disconnect All Power Sources Before Installing This Equipment. Failure To Disconnect
Power Source Can Result In Property Damage, Serious Injury Or Death!
Warning!
Dangerous Rotating Machinery!
Keep Hands, Clothing, Etc. Clear When Operating!
Do Not Operate Without All Guards And Covers In Place!
Warning!
All Wiring Should Be In Accordance with National Electrical Codes Or Other Local Codes.
Warning!
The Installer Is Responsible For Complying With All Relevant Regulations,
Such As National Wiring Regulations And Accident Prevention Regulations.
Particular Attention Must Be Given To The Cross-sectional Areas Of Conductors, The
Selection Of Fuses Or Other Protection, And Protective Earth/Ground Connections!
Warning!
The Voltages In The Power Cables And Certain Parts Of The Drive Can Result In Death.
Whenever The Drive Has Been Used, It Must Be Isolated And Disconnected
For 5 Minutes Before Any Work Commences.
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Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 5
Danger!
Only Qualified Electrical Personnel Familiar With The Construction And Operation Of This
Equipment And The Hazards Involved Should Install, Adjust, And/Or Service This Equipment.
Read And Understand This Manual In Its Entirety Before Proceeding.
Failure To Observe This Precaution Could Result In Severe Bodily Injury Or Death!
Warning!
IMPORTANT INSTALLATION INSTRUCTIONS
Warning!
To Reduce The Risk Of Severe Injury Or Death:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Do not connect the door operator to the source of power until instructed to do so.
3. Locate the control station: (a) within sight of the door, (b) at a minimum height of 5 feet
so small children cannot reach it, and (c) away from all moving parts of the door.
Remove all ropes and remove or make inoperative all locks connected to the garage
door before installing opener.
4. For products having a manual release, instruct the end user on the operation of the
manual release. Where possible, install the door opener 8 feet or more above the floor.
For products having an emergency release, mount the emergency release within reach,
but at least 6 feet above the floor and avoiding contact with vehicles to avoid accidental
release.
!
Item 4501-6312
(Warning Moving Door Label)
Supplied With Door,
MUST Be Installed
On Inside Of Cooler/Freezer
Beside Door Opening.
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Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 6
5. Install Egress Handle, containing the egress instruction label/placard, on the control
station (Open/Close Button) side.
IMPORTANT SAFETY INSTRUCTIONS
Warning!
To Reduce The Risk Of Severe Injury Or Death:
1. READ AND FOLLOW ALL INSTRUCTIONS!
2. Never let children operate or play with door controls. Keep the remote control (where provided) away
from children.
3. Personnel should keep away from a door in motion and keep the moving door in sight until it is
completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR.
4. Test the door’s safety features at least once a month. After adjusting either the speed or the limit of
travel, retest the door operator’s safety features. Failure to adjust the operator properly may cause
severe injury or death. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.
5. For products having a manual release, if possible, use the manual release only when the door is
closed. Use caution when using this release when the door is open.
6. KEEP DOORS PROPERLY OPERATING AND BALANCED. See Door Manufacturer’s Owner’s
Manual. An improperly operating or balanced door can cause severe injury or death. Have trained
door systems technician make repairs to cables, spring assemblies, and other hardware.
7. Install the Entrapment Warning label next to the control button in a prominent location. Install the
Emergency Release Marking. Attach the marking on or next to the emergency release.
8. After installing the opener, the door must reverse when it contacts a 1-1/2 inch high object (or a 2 x 4
board laid flat) on the floor.
9. SAVE THESE INSTRUCTIONS.
French Translated Warnings
Avertissement!
Disjoindre fournissent de l'énergie tout les sources avant qu'installer cet équipement.
F|ailure| à disjoindre la source de pouvoir peut résulter dans dommage de propriété,
blessure sérieuse ou mort !
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Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 7
Avertissement !
Mécanisme tournant dangereux !
Garder les mains, vêtissant, etcC|lear| quand fonctionner !
Ne fonctionnez pas sans toutes gardes et couvertures dans lieu !
Avertissement !
Tout montage sur fil de fer doit être selon codes électriques nationaux ou autres
indicatifs régionaux.
Avertissement !
L'Installer est responsable pour conformer avec tout règlement pertinent, telles que
règlement et règlement de prévention d'accident de montage sur fil de fer nationaux.
Pl'attention articulaire doit être donnée pour les aires sectionnelles transversales de
conducteurs, le choix d'elles fusées ou autre protection, et terre / prises de terre
protecteur !
Avertissement !
Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture
peuvent résulter dans la mort. Wle |henever| la promenade en voiture a été utilisé il
doit être isolé et détaché pendant 5 procès avant que tout travail commence.
Danger !
Seulement familier électrique de personnel qualifié avec la construction et opération
de cet équipement et les hasards ont enveloppé devoir installer, arranger, et/ou - la
révision cet équipement. R|ead| et comprendre ce manuel en entier avant que
procéder. F|ailure| à observer cette précaution peut résulter dans dommage corporel
sévère ou mort !
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Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 8
Avertissement !
LES INSTRUCTIONS D'INSTALLATION
IMPORTANTES
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS D'INSTALLATION.
2. Ne liez pas l'opérateur de porte per la source de pouvoir jusqu'à instruit faire ainsi.
3. Localisez la station de commande: (a) en vue de la porte, (b) à un minimum la hauteur de 5
pieds ainsi petit enfants ne peuvent pas l'atteindre, et (c) loin de tous parties en mouvement
de la porte.
4. Pour produits ayant un délivrance manuelle, instruire l'utilisateur final sur l'opération de la
délivrance manuelle.
5. Installer la poignée d'évacuation, contenant l'étiquette d'instruction de sortie/plaque
signalétique, sur le côté du poste de commande (bouton d'ouverture/fermeture).
RÈGLEMENTS DE SÉCURITÉ IMPORTANTS
AVERTISSEMENT!
À réduire le risque de blessure sévère ou mort:
1. LU ET SUIVENT TOUTES INSTRUCTIONS!
Point 4501-6312
(Avertissement Moving étiquette de porte)
Livré avec porte,
doit être installé à
l'intérieur du réfrigérateur / congélateur
côté Ouverture de la porte.
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!

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 9
2. Jamais laisser fonctionner enfants ou mouvoir vivement avec les autorités de porte. Gardez la
télécommande (où a fourni) loin des enfants.
3. Le personnel devrait garder loin une porte dans mouvement et subsistance la porte en
mouvement dans vue jusqu'à est complètement fermé ou avoir ouvert. CES AUCUNS DOIVENT
CROISER LE CHEMIN D'UNE PORTE EN MOUVEMENT.
4. Éprouvez les traits de sécurité de la porte au moins une fois par mois. Après qu'arrangeant la
vitesse ou la fin de course, retest les traits de sécurité de l'opérateur de porte. Manque à
arranger l'opérateur correctement peut causer blessure sévère ou mort.
5. Pour produits ai manuel la délivrance, si possible, utiliser la délivrance manuelle seulement quand
la porte est fermée. Précaution d'utilisation à utiliser cette délivrance quand la porte est ouverte.
6. GARDER LES PORTES CORRECTEMENT QUI OPÈRE ET ÉQUILIBRÉ. Voir la porte fabricant
propriétaire manuel. Un improprement qui opère ou balancé porte peut causer blessure sévère
ou mort. Formez les technicien de systèmes de porte faitez les réparations per les câbles,
réunions de source, et autre quincaillerie.
7. SAUVEZ CES INSTRUCTIONS.

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 10
2Limited Warranty
All products are warranted to be free from defects in material and workmanship for a period of one (1)
year or 100,000 cycles, whichever occurs first, from the date of purchase if installed and used in strict
accordance with the installation instructions. Liability is limited to the sale price of any products
proved to be defective or, at manufacturers’ option, to the replacement of such products upon their
return. No products are to be returned to the manufacturer, until there is an inspection and/or a return-
goods authorization (RGA) number is issued.
All complaints should be directed firstto the authorized distributor who sold the product. If satisfaction
is not obtained or the name of the distributor is not known, write the manufacturer that appears below,
directed to the attention of Customer Service Manager.
This limited warranty is expressly in lieu of any and all representations and warranties expressed or
implied, including any implied warranty of merchantability or fitness for a particular purpose. The
remedy set forth in this limited warranty shall be the exclusive remedy available to any person. No
person has authority to bind the manufacturer to any representation or warranty other than this limited
warranty. The manufacturer shall not be liable for any consequential damages resulting from the use
of our products or caused by any defect, failure or malfunction of our products. (Some areas do not
allow the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you.)
This warranty gives you specific legal rights and you may also have other rights that vary from area to
area.
Warrantor:
RollSeal
1733 County Road 68
Bremen, Al 35033
256-287-7000

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 11
3Use of Equipment
The RS-500/600 Series Doors are motorized curtain enclosures for environmental control, docks/warehouses, car and
truck washes, agricultural/horticultural, and coolers/freezers.
4Physical Description
The RS-500/600 Series Doors are available with multiple features and options such as:
Standard Door Sizes: Refer to Tables 1-4, RS-500/600 Series Standard Dimensions.
Operators: Brother Operators.
Left Mounting Only: The Brother motor can only be mounted on the left side, the associated controller, on the
right side.
RS-500 with Brother Motor - Controller Standard Input Voltage 115/230VAC.
RS-600 with Brother Motor - Controller Standard Input Voltage 230VAC.
Operator Options: Remote receiver and transmitters, photo safety beams, leading edge switch.
Accessories: Industry standard accessories can be added such as motion sensors, loop detectors, ceiling pull
switches, lock-out switches, other various types of switches, and door status / movement indicators such as
lights and buzzers.
Windows: 32" high with width varying by width of door panel.
Fabric & Fabric Colors: Frost, white, black, blue, red yellow, silver, tan, green, anti-static, and insect screen.
NOTE: Certain options may only be available with specific operators. Refer to Section 30.5,
RS-500/600 Door Options and Accessories.
5Differences between a RS-500 and RS-600 Series Door
RS-500 Series RS-600 Series
Speed (Brother Motor Option) Up to 18” Per Sec Up to 48” Per Sec
Motor (Brother) 1/4hp 1/2hp
Drive Pipe 2 ½ inches 6 inches
*Standard Controller Input Voltage 115/230VAC 230VAC
(Brother Motor Option)

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 12
6Operator Options
NSF Certified Doors are equipped with
Left mount Brother operators, Smart Controller,
and Magnetic Track Sealing System
SC-
325M/650M
Controller

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 13
7Ratings and Specifications
RS-500/600 Series
Specifications
RS-500 Doors
RS-600 Doors
Part Number
6607-8110
6607-8111
Model Number
SC-325M
SC-650M
Power Supply
115 VAC 50/60 Hz Single Phase
230 VAC 50/60 Hz Single Phase
230 VAC 50/60 Hz Single Phase
Temperature
Range
32°F - 115°F (0°C - 46°C)
Inputs
10 Amps @ 115 VAC Single Phase
or 6 Amps @ 230 VAC Single Phase
8 Amps @ 230 VAC Single
Phase
Outputs
230 VAC Three Phase 1/4 HP
230 VAC Three Phase 1/2 HP
Optional Condensation Management System
CONDENSATION MANAGEMENT SYSTEM (CMS): Voltage Rating 230 VAC ± 10% 50/60 Hz 1-PH
Blower 135 Watt
Heater 1200 Watt
Total Current: 6.0 A @ 230 VAC (Typical)
9.0 A @ 230 VAC (Max.)
NSF Certified Doors are equipped
with Left mount Brother operators,
Smart Controller, and Magnetic
Track Sealing System

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 14
8RS-500 Series Door
TABLE 1 RS-500 Door Standard Dimensions:
WIDTH Related Dimensions HEIGHT Related Dimensions
NSF Certified Doors are equipped
with Left mount Brother operators,
Smart Controller, and Magnetic
Track Sealing System

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 15
RS-600 Series Door
NSF Certified Doors are equipped
with Left mount Brother operators,
Smart Controller, and Magnetic
Track Sealing System

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 16
TABLE 2 RS-600 Door Standard Dimensions:
WIDTH Related Dimensions
HEIGHT Related Dimensions

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 17
RS-500 Series Door with Optional
Condensation Management System
WIDTH Related Dimensions HEIGHT Related Dimensions
TABLE 3 RS-500 Door with CMS Kit Dimensions:
Dimensions:
NSF Certified Doors are equipped
with Left mount Brother operators,
Smart Controller, and Magnetic
Track Sealing System

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 18
RS-600 Series Door with Optional
Condensation Management System
TABLE 4 RS-600 Door with CMS Kit Dimensions:
WIDTH Related Dimensions HEIGHT Related Dimensions
NSF Certified Doors are equipped
with Left mount Brother operators,
Smart Controller, and Magnetic
Track Sealing System

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 19
9Installation of RS-500/600 Series Doors
9.1 RS-500/600 Variations
As detailed in the dimension section above, there are various configurations of doors that are encompassed by the RS-
500/600 model. The “Standard” RS-500/600 is the basic door that is for use in cooler and non-low temp applications.
The “CMS Kit” configuration is an addition to this “Standard” door, although it requires that the door is ordered with
this kit to allow for manufacturing modifications. As shown in the dimensions listed above, it is acceptable to have a
standard door with a CMS Kit up to 12’ wide and 12’ tall. If the door is being used for low temperature applications
such as a Freezer, the system must be ordered with this intent and is limited to 7’ wide and 10’ tall.
9.2 Tools Required
3/8 in. (10 mm) Power screwdriver (portable)
3/16 in. (5 mm) Drill bit and power drill
Socket
Hammer
Tape measure
Carpenter's level
NOTE: Other Tools May Be Required According To Installation.
9.3 Overview
The RS-500/600 Series doors are shipped with pre-assembled vertical members (left track and right track), and a pre-
assembled horizontal member (head unit). When components are received, check for damaged, loose or missing parts.
If there are damaged or missing parts contact your RollSeal distributor immediately. Please read and understand all
instructions in this manual before beginning installation.
9.4 Adjusting the Door Framing or Clear Opening
Locate your particular system in the appropriate Tables 1-4.Read the value of height and width of the clear opening
for the door size that you are installing. This gives the required dimensions of the clear opening. If necessary, adjust
the dimensions of the mounting posts or framing members to the height and width of your RS-500/600 series door
system as shown. Refer to Section 9.5, Page 20, Diagram 9A for details of attaching door to framing members.
Framing material must provide suitable support for attachment of screws. Make sure that mounting posts or framing
members are positioned so that the screw holes of the outer flanges of the vertical members will align with the mounting
posts or framing members.
NOTE: Make sure that there is space for appropriate motor, control box or Condensation Management
System (CMS) without encountering any obstructions during installation. Refer to appropriate cut
sheet, and view the appropriate drawing of the door and operator to ensure required footprint.
NOTE: Allow 1' (30.4 cm) minimum, preferably 18" (45.7 cm) clearance above the Head Unit for future panel
maintenance or replacement.

Part No 4801-5162 Rev 09-2019 RS-500/600 M Series Doors Page 20
9.5 Attachment Points of Door
When sizing the clear opening for attachment of the door, pay close attention to the following guidelines. Door flanges
have pre-drilled holes that serve as mounting points of door.
Flange widths are shown in Diagram 9A.
1. Make sure that door assembly is plumb & square.
2. The top unit has a top flange and a bottom flange. Make sure these flanges overlap framing.
3. The vertical members have inner flanges and outer flanges. The inner and outer flanges have pre-drilled holes
that serve as attachment points. Make sure the outer flanges overlap framing.
4. When door is raised in front of clear opening (Section 9.9, Page 23), Diagram flanges must be flush against
framing for attachment of screws
Diagram 9A
Bottom View
Framing Members