Ropox VertiElectric User manual

2
Ropox VertiElectric
User manual
Mounting instruction
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PDF 6077 / 06.03.19
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Page 2 © ROPOX 2016
Table of Contents
1. INTRODUCTION ..............................................................................................................................................3
2. COMPLIANCE WITH EU-DIRECTIVES......................................................................................................3
3. APPLICATION..................................................................................................................................................3
4. TECHNICAL DATA..........................................................................................................................................4
5. SCHEMATIC DIAGRAM OF FRAME...........................................................................................................5
5.1.2 Wall unit sizes ...........................................................................................................................................6
5.1.3 Wiring to control switch............................................................................................................................7
6. MOUNTING INSTRUCTIONS........................................................................................................................8
6.1 Marking of wall ...........................................................................................................................................9
6.2 Reinforcement of wall units .......................................................................................................................10
6.4 Mounting of Verti unit ...............................................................................................................................10
6.3 Marking of holes in wall unit.....................................................................................................................10
6.5 Mounting of wall units...............................................................................................................................12
6.6 Mounting of motor.....................................................................................................................................12
6.7 Mounting of safetystop...............................................................................................................................14
6.8 Placing of cables for safety stop................................................................................................................17
6.9 Connection of cables .................................................................................................................................19
7. MOUNTING INSTRUCTIONS FOR 2 UNITS.............................................................................................20
8. PERFORMANCE TEST .................................................................................................................................23
9. LIST OF COMPONENTS FOR VERTIELECTRIC ...................................................................................24
10. OPTIONS FOR VERTIELECTRIC ..............................................................................................................25
12. SAFETY IN USE..............................................................................................................................................28
13. CLEANING AND MAINTENANCE..............................................................................................................29
13.1 Cleaning of frame....................................................................................................................................29
13.2 Maintenance............................................................................................................................................29
13.3 Service schedule, operation and maintenance ........................................................................................30
14.TROUBLE SHOOTING..................................................................................................................................30
14.1 The height of the frame cannot be adjusted.............................................................................................30
15. CE-DECLARATION .......................................................................................................................................31
16. COMPLAINTS.................................................................................................................................................32

Page 3 © ROPOX 2016
1. Introduction
VertiElectric is a electric height adjustable frame for wall units.
VertiElectric is especially suitable for wheelchair users or persons who normally have difficulties
reaching upper shelves in wall units.
All users must follow these instructions. It is very important that the instructions have been read
and understood prior to operation of the product.
This instruction must be accesseble to the user and keept with the product if it is moved to
another place.
The correct use, operation and inspection are decisive factors for efficient and safe
performance.
2. Compliance with EU-Directives
This product has CE-marking according to the current Machinery, EMC and Low Voltage
Directives and thus complies with the basic safety requirements. See separate CE-declaration,
section 15 .
If these frames are assembled or otherwise connected with other electrical components, this will
be considered a new unit. Consequently, the assembled unit must be subject to a risk
assessment, after which the CE mark may be awarded.
3. Application
VertiElectric is designed to obtain optimum working height for the user. VertiElectric has been
designed for height adjustment of wall units. VertiElectric must NOT be used as a lifting table or
person lifter.
The product must be used indoor, under normal room temperatures and humidity as stated in
section 4.
The control unit complies with IP32/ll and must always be installed in accordance with
the national Heavy Current Regulations or corresponding national or international
standards.
If this product is electrically adjustable in height there is a risk of trapping. The product must
therefore always be operated by or under the guidance of an experienced adult, who has read
and understood the importance of section 12 “Safety in use”
This document must ALWAYS accompany the product and be read by and available to users

Page 4 © ROPOX 2016
4. Technical data
Product name: Ropox VertiElectric
Item numbers: Item numbers:
VertiElectric width 40cm : 30-40604
VertiElectric width 50cm : 30-40605
VertiElectric width 60cm : 30-40606
VertiElectric width 70cm : 30-40607
VertiElectric width 80cm : 30-40608
VertiElectric width 90cm : 30-40609
VertiElectric width 100cm: 30-40610
VertiElectric width 110cm: 30-40611
VertiElectric width 120cm: 30-40612
VertiElectric width 130cm : 30-40613
VertiElectric width 140cm : 30-40614
VertiElectric width 150cm : 30-40615
VertiElectric width 160cm : 30-40616
VertiElectric width 170cm : 30-40617
VertiElectric width 180cm : 30-40618
Material: Welded steel tubes St. 37 and various plastic components.
Surface treatment: Blue chromate, powder coating.
Power supply: 230VAC / 2,5A / 50Hz
Standby primary: 0,3W
Control voltage: 24VDC
Duty circle.: Max. 4 min. active then 18 min. pause
Max. load of frame: The width 40 –120 cm, 80 kg evenly distributed over the frame
The width 130 –180 cm, 120 kg evenly distributed over the
frame
Speed: Approx. 33 mm/sec - Approx. 9 sec for a complete stroke
Temperature: 5-45° C
Air humidity: 5-85% (non-condensing)
Complaints: See Complaints, page 32
Producer: Ropox A/S, DK-4700 Naestved, Tlf.: [phone]
E-mail: in[email protected] - www.ropox.com

Page 5 © ROPOX 2016
5. Schematic diagram of frame
Its important that electrical connections to control unit are flexible and can move freely within the
range of adjustment of frame.
Conditions for schematic diagram:
Height of wall units = 704 mm –(with another height of wall unit regulate diagram
accordingly)
Height of upper edge of wall unit = 2120 mm (if another height required, regulate diagram
accordingly)
/////////////////
///
150
330
50 ± 1
300 mm
(Height Max. 920)
704
Cabinet buttom
1416
VertiElectric
Cabinet
1300-1800 mm
1672
230V connection
VertiElectric
Cabinet
400-500 mm
VertiElectric
Cabinet
600-1200 mm
230V connection
150
230V connection
/////////////////
///

Page 6 © ROPOX 2016
Construction –see dimensions on the following page
Minimum area for reinforcement of wall. Wall material must be suitable for screw
mounting.
Area for electric installation.
Area for conduit.
40 –120 cm
Max. load 80kg evenly distributed, according to DS/EN 12182, based on 11 screws/bolts.
130 –180 cm
Max. load 120kg evenly distributed, according to DS/EN 12182, based on 22 screws/bolts.
Minimum load capacity per screw/bolt:
22.5kg
The fitter should always consider the material, condition and strength of the wall and use screws
and rawlplugs suitable for the specific wall type.
5.1.2 Wall unit sizes
Obs! –If Safety stop plate is not being used, wall units with less depth can be
used!
704-920 mm
330 mm

Page 7 © ROPOX 2016
5.1.3 Wiring to control switch
Pull down cable from wall units to edge of worktop for placement of control.
We recommend a build-in pipe in wall where the cable can be pulled through (ø3cm).
If a high wall unit is placed right next to a VertiElectric, it is an advantage to pull the cable for the
control trough wall unit then a pipe in wall can be avoided.
Cabinet width 40-50 cm
(30-40604 to 30-40605)
Cabinet width 60-120 cm
(30-40606 to 30-40612)

Page 8 © ROPOX 2016
Cabinet width 130-180 cm
(30-40613 to 30-40618)

Page 9 © ROPOX 2016
6. Mounting instructions
Prior to assembly check that all parts have been provided. See list of components, section 9
Height of top wall unit (edge) = 2120 mm –see schematic diagram page 5
6.1 Marking of wall
Assembly must always be carried out by competent personnel
6.1.3 Level mounting plate in correct
height whereupon marking for
remaining screws is carried
out.
1672 mm
From the floor
//////////////
1602 mm
From the floor
//////////////
Wall unit centre
6.1.1 A wall unit height of 704mm –mark
centre measurement of wall unit on
wall in a height of 1672mm from floor.
Se schematic diagram page 5 for
correct marking! Drill hole and insert
raw plug.
*1672 mm
From the Floor
//////////////
6.1.2 Fasten mounting plate with a screw in
the middle.
6.1.4 Secure mounting plate with remaining
screws which are necessary.

Page 10 © ROPOX 2016
6.2 Reinforcement of wall units
3 x Marking
6.2.1 Bottom profile to be hooked onto the
frame.
6.2.2 Mount the bottom profile with the
two screws.
6.3.1 Place wall unit on the floor with the
backside turned upwards, position
VertiElectric on top of the wall unit
in the centre.
6.3.2 Mark 3 holes trough the frame and
gear box, be careful not to damage
any parts of VertiElectric.
6.3 Marking of holes in wall unit
6.3.4 Finally drill all 4 holes (3 x ø12) - (1 x ø30).
6.3.3 Mark one hole in the top of wall unit.
1 x
Marking
3 x ø12
1 x ø30

Page 11 © ROPOX 2016
6.4 Mounting of Verti unit
6.4.1 Lift VertiElectric onto mounting plate and
adjust that it is placed in the centre of
the wall unit, Mark additional 2 mounting
holes. Remove VertiElectric before
drilling and inserting of raw plugs.
6.4.2 Once more lift VertiElectric onto
mounting plate, place and adjust in
centre of wall unit. Secure the frame
with mounting one screw in centre.
6.4.3 Adjust the frame plumb with the 2
adjustment screws which are placed at
bottom coil/cylinder. Use 1 in each
side.
6.4.4 Insert and fasten remaining 2
adjustment screws.
6.4.5 Mark up the Four holes in the
back panel of the wall unit for
later adjustment according to
6.5.3 & 6.5.4
Ø 12 (4x)
418
62
40

Page 12 © ROPOX 2016
6.5 Mounting of wall units
6.6 Mounting of motor
6.6.2 Safely turn the shaft for correct
mounting of motor. Tighten the two
screws. The eye on the yellow/green
earth wire should be mounted on one
of the screws.
6.5.1 Lift wall unit onto frame and place
in centre.
Fastening in top
and bottom
6.5.2 Secure wall unit in top and bottom.
6.5.3 Press wall unit into frame and
fasten the top first.
Top of wall unit
6.5.4 Press wall unit into frame at the
bottom and fasten.
Bottom of wall unit
6.6.1 Motor, with spindle, is mounted through
back plate and into gearbox

Page 13 © ROPOX 2016
6.6.4 Plug cables to motor. For order of connection look on page
18, point 8 (start-up procedure).
6.6.5 The cables are secured by
mounting on safety plate.
6.6.6 The power cable from control box is secured
by mounting of safety plate.
6.6.3 Control box hooked onto the
bracket that is screwed to the top
of the cabinet.

Page 14 © ROPOX 2016
6.7 Mounting of safetystop
Placement possibilities
1: The safetystop is mounted flush
with the front of the cabinet
Door:
16-20mm
From wall to safetystop
380mm
Safetystop:
370mm
Cabinet:
330mm
Cabinet 704mm –920mm

Page 15 © ROPOX 2016
2: The safetystop is mounted flush
with the front of the cabinet door
Door:
16-20mm
Cabinet: 704mm –920mm
From wall to safetystop:
396mm –400mm
Safetystop:
370mm
Cabinet:
330mm
20-24mm

Page 16 © ROPOX 2016
6.7.2 Screw the safetystop to
cabinet with included
wood screws.
6.7.1 Place the safetystop in center,
under the cabinet. The safetystop
can be mounted flush with cabinet
or cabinet door. Hold the
safetystop in place with a clamp.

Page 17 © ROPOX 2016
6.8 Placing of cables for safety stop
Placement of extension
cable to Safety stop
6.8.1 Cable for safety stop
is drawn from control
box through the hole
at the top of the
cabinet. The cable is
placed long the left
side of the cabinet
and connected to the
wire from the safety
stop frame.
Remove yellow 2,2kΩ resistor from
the cord marked S2

Page 18 © ROPOX 2016
Connect extension cable to the cord marked S2.
6.8.2 Secure other end of cable for safety stop with strip in the right side. Note that a
“yellow” short-circuit plug has to be mounted.
Placement
of Plug
w/resistor
(Yellow)

Page 19 © ROPOX 2016
6.9.2 Mounting of cable support for net cable to
the wall. Secure 230V cable to the cable
support on wall.
6.9.1 After mounting of switch
(for example into front
fascia of tabletop) the
connection of cables is
secured with enclosed
safety covers as shown.
6.9 Connection of cables

Page 20 © ROPOX 2016
7. Mounting instructions for 2 units
The 2 units should be
mounted on the following
bottom rail.
The mounted unit should be mounted on the
wall as described on page 11