Rosemount 396P User manual

Models 396P and 396PVP
Combination pH/ORP
Sensor
Instruction Manual
PN 5100396P
February 2001
MODEL 396P
MODEL 396PVP
with mating cable

CAUTION
SENSOR/PROCESS
APPLICATION COMPATIBILITY
The wetted sensor materials may not
be compatible with process com-
position and operating conditions.
Application compatibility is entirely the
responsibility of the user.
DANGER
HAZARDOUS AREA INSTALLATION
This sensor is not Intrinsically Safe. or
Explosion Proof. Installations near flammable
liquids or in hazardous area locations must
be carefully evaluated by qualified on site
safety personnel.
To secure and maintain an intrinsically safe
installation, an appropriate transmitter/
safety barrier/sensor combination must be
used. The installation system must be in
accordance with the governing approval
agency (FM, CSA or BASEEFA/CENELEC)
hazardous area classification requirements.
Consult your analyzer/transmitter instruction
manual for details.
Proper installation, operation and servicing
of this sensor in a Hazardous Area Instal-
lation is entirely the responsibility of the user.
SS-SE
August 1995
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures, and tests
its products to meet many national and international stan-
dards. Because these instruments are sophisticated tech-
nical products, you must properly install, use, and main-
tain them to ensure they continue to operate within their
normal specifications. The following instructions must be
adhered to and integrated into your safety program when
installing, using, and maintaining Rosemount Analytical
products. Failure to follow the proper instructions may
cause any one of the following situations to occur: Loss of
life; personal injury; property damage; damage to this
instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and
servicing the product. If this Instruction Manual is not
the correct manual, telephone [phone] and the
requested manual will be provided. Save this
Instruction Manual for future reference.
• If you do not understand any of the instructions, contact
your Rosemount representative for clarification.
• Follow all warnings, cautions, and instructions marked
on and supplied with the product.
• Inform and educate your personnel in the proper instal-
lation, operation, and maintenance of the product.
• Install your equipment as specified in the Installation
Instructions of the appropriate Instruction Manual and
per applicable local and national codes. Connect all
products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel
to install, operate, update, program, and maintain the
product.
• When replacement parts are required, ensure that qual-
ified people use replacement parts specified by
Rosemount. Unauthorized parts and procedures can
affect the product’s performance and place the safe
operation of your process at risk. Look alike substitu-
tions may result in fire, electrical hazards, or improper
operation.
Rosemount Analytical Inc.
Uniloc Division
2400 Barranca Parkway
Irvine, CA 92606 USA
Tel: [phone]
http://www.RAuniloc.com

i
MODEL 396P and 396PVP TABLE OF CONTENTS
MODEL 396P and 396PVP
COMBINATION pH/ORP SENSOR
TABLE OF CONTENTS
Section Title Page
11..00DDEESSCCRRIIPPTTIIOONNAANNDDSSPPEECCIIFFIICCAATTIIOONNSS......................................................................................................................................11
1.1 Features and Applications....................................................................................... 1
1.2 Physical Specifications............................................................................................ 1
1.3 Ordering Information................................................................................................ 2
22..00IINNSSTTAALLLLAATTIIOONN................................................................................................................................................................................................................44
2.1 Unpacking and Inspection ...................................................................................... 4
2.2 Mounting.................................................................................................................. 4
33..00WWIIRRIINNGGMMOODDEELL339966PP-0011................................................................................................................................................................................99
44..00WWIIRRIINNGGMMOODDEELLSS339966PP-0022AANNDD339966PPVVPP................................................................................................................................1155
55..00SSTTAARRTTUUPPAANNDDCCAALLIIBBRRAATTIIOONN..............................................................................................................................................................2222
5.1 Model 396P pH........................................................................................................ 22
5.2 Model 396P ORP ..................................................................................................... 22
66..00MMAAIINNTTEENNAANNCCEE..............................................................................................................................................................................................................2233
6.1 Automatic Temperature Compensator..................................................................... 23
6.2 Model 396P pH........................................................................................................ 23
6.3 Model 396P ORP ..................................................................................................... 24
77..00DDIIAAGGNNOOSSTTIICCSSAANNDDTTRROOUUBBLLEESSHHOOOOTTIINNGG........................................................................................................................2255
7.1 Diagnostics & Troubleshooting With the Models 54, 3081, 81, and 4081.............. 25
7.2 Troubleshooting Without Advanced Diagnostics..................................................... 26
88..00RREETTUURRNNOOFFMMAATTEERRIIAALL......................................................................................................................................................................................2288
8.1 General.................................................................................................................... 28
8.2 Warranty Repair....................................................................................................... 28
8.3 Non Warranty Repair................................................................................................ 28
LIST OFTABLES
Number Title Page
1-1 Recommended Accessories for First Time Installations.......................................... 3
3-1 Wiring Matrix Guide - Model 396P........................................................................... 9
4-1 Wiring Matrix Guide - Model 396PVP....................................................................... 15
5-1 ORP of Saturated Quinhydrone Solution (In Millivolts)............................................. 22
6-1 Ro and R1 Values for Temperature Compensation Elements .................................. 23
6-2 Temperature vs Resistance of Auto T.C. Elements .................................................. 23
7-1 Troubleshooting With Advanced Diagnostics.......................................................... 25
7-2 Troubleshooting Without Advanced Diagnostics..................................................... 26
7-3 Model 396P Replacement Parts and Accessories................................................... 27

MODEL 396P and 396PVP TABLE OF CONTENTS
LIST OF FIGURES
Number Title Page
2-1 Dimensional Drawing .......................................................................................................................................................... 5
2-2 Flow-Through Tee with Adapter (PN 915240-xx)................................................................................................................. 5
2-3 Flow-Through and Insertion Installations ........................................................................................................................... 6
2-4 Model 396P/396PVP with Insertion Mounting Adapter (PN 23242-02)............................................................................... 6
2-5 Submersion Installations .................................................................................................................................................... 7
2-6 Low Flow Cell PN 23728-00 ................................................................................................................................................ 8
2-7 Jet Spray Cleaner PN 12707-00.......................................................................................................................................... 8
3-1 Wire Functions for Model 396P with & without Preamplifier................................................................................................ 10
3-2 Wiring Details Model 396P-01-50 for use with & without Junction Box (PN 22719-02) for Models 1181, 1050, & 1060.... 11
3-3 Wiring Details Model 396P-01-54 for use with & sithout Junction Box (PN 22719-02) for Models 1054/A/B, 2054, 2081
and Extension Cable (PN 9200254).................................................................................................................................... 12
3-4 Wiring Details Model 396P-01-55 for use with Junction Box (PN 23550-00) for Models 54, 3081, 4081, and 81 ............. 13
3-5 Wiring Details Model 396P-01-55 for use with Models 54, 81, 3081, and 4081 ................................................................. 14
3-6 Wiring Model 396P-01)-( )-55 Sensor to Model 1055-10-22-32 Analyzer........................................................................... 14
4-1 Wire Functions for Mating Variopol Cable used with Model 396PVP.................................................................................. 16
4-2 Connector Pins and their Functions.................................................................................................................................... 16
4-3 Wiring Details for Models 396PVP or 396P-02-55 with Mating Variopol Cable (PN 23645-07) for use with Model 81....... 16
4-4 Wiring Details for Models 396PVP or 396P-02-50 with Mating Variopol Cable (PN 23645-07) for use with Model 1181... 16
4-5 Wiring Details for Models 396PVP or 396P-02-54 with Mating Variopol Cable (PN 23645-07) for use with Model 2081... 16
4-6 Wiring Details for Models 396PVP or 396P-02-55 with Mating Variopol Cable (PN 23645-07) for use with Models 3081
and 4081............................................................................................................................................................................. 16
4-7 Wiring Details for Models 396PVP or 396P-02-55 with Mating Variopol Cable (PN 23645-07) for use with Remote .........
Junction Box (PN 23555-00) to Model 81 ........................................................................................................................... 17
4-8 Wiring Details for Models 396PVP or 396P-02-50 with Mating Variopol Cable (PN 23645-07) for use with Remote .........
Junction Box (PN 23309-03) to Model 1181 ....................................................................................................................... 17
4-9 Wiring Details for Models 396PVP or 396P-02-55 with Mating Variopol Cable (PN 23645-07) for use with Model 54...... 17
4-10 Wiring Details for Models 396PVP or 396P-02-55 with Mating Variopol Cable (PN 23645-07) for use with Remote .........
Junction Box (PN 23555-00) to Model 54 ........................................................................................................................... 17
4-11 Wiring Details for Models 396PVP or 396P-02-54 with Mating Variopol Cable (PN 23645-06) for use with Remote .........
Junction Box (PN 23309-03) to Model 2081 ....................................................................................................................... 18
4-12 Wiring Details for Models 396PVP or 396P-02-55 with Mating Variopol Cable (PN 23645-07) for use with Remote .........
Junction Box (PN 23555-00) to Models 3081 and 4081..................................................................................................... 18
4-13 Wiring Details for Models 396PVP or 396P-02-54 with Mating Variopol Cable (PN 23645-07) for use with Model 2700... 18
4-14 Wiring Details for Models 396PVP or 396P-02-54 with Mating Variopol Cable (PN 23645-07) for use with ......................
Model SCL-(P/Q)................................................................................................................................................................. 18
4-15 Wiring Details for Models 396PVP or 396P-02-55 with Mating Variopol Cable (PN 23645-07) for use with Model 1055... 19
4-16 Wiring Model 396P-(02)-( )-54/55-(61) Sensor to Model 1055-01-10-22-32 Analyzer........................................................ 19
4-17 Wiring Details for Models 396PVP or 396P-02-55 with Mating Variopol Cable (PN 23645-07) for use with Remote .........
Junction Box (PN 23557-00) to Model 1055 ....................................................................................................................... 19
4-18 Wiring Details for Models 396PVP or 396P-02-54 with Mating Variopol Cable (PN 23645-07) for use with Model 1054... 20
4-19 Wiring Details for Models 396PVP or 396P-02-54 with Mating Variopol Cable (PN 23645-06) for use with Models ..........
1054A/B and 2054 .............................................................................................................................................................. 20
4-20 Wiring Details for Models 396PVP or 396P-02-54 with Mating Variopol Cable (PN 23645-06) for use with Remote .........
Junction Box (PN 23557-00) to Model 1054 ....................................................................................................................... 20
4-21 Wiring Details for Models 396PVP or 396P-02-54 with Mating Variopol Cable (PN 23645-06) for use with Remote .........
Junction Box (PN 23309-04) to Models 1054A/B and 2054 ............................................................................................... 20
4-22 Wiring Details Model 396P-02-50 for use with Junction Box (PN 23309-03), Remote Preamplifier, and Extension ..........
Cable (PN 9200254)............................................................................................................................................................ 21
4-23 Wiring Details Model 396P-02-54 for use with Junction Box (PN 23309-04), Remote Preamplifier (PN 22698-03), and ..
Extension Cable (PN 9200254)........................................................................................................................................... 21
ii

construction, designed with user convenience in mind,
does not require electrolyte (KCl) replenishment or any
high maintenance troubleshooting procedures.
The Model 396P is offered with or without an optional
integral preamplifier to convert the high impedance pH
or ORP mV signal into a stable, noise-free signal with
transmission capability of up to three miles. A remote
preamplifier must be used with Model 396PVP.
Installation is easily achieved through the wide variety
of mounting configurations. The Models 396P and
396PVP feature 1 in.(MNPT) front and rear facing con-
nections for insertion, submersion or flow through pH
and ORP applications.
Model 396PVP is offered with a watertight sensor-to-
cable connector which eliminates re-wiring and cable
twisting when replacing sensors.The Variopol VP mul-
tiple pin connector is an integral part of each sensor
model and uses a mating VP cable. Once the cable is
installed and wired to the analyzer, sensors are easily
replaced without replacing the cable, and, if the
replacement sensor is the same as its predecessor,
without rewiring the analyzer. Also the cable can be
disconnected from the sensor before removal from
the process which eliminates cable twisting.
U.S. Patent No. 5,152,882 Foreign Patent Pending
U.S. Patent No. 6,054,031, Foreign Patents Pending.
1AccuGlass is a trademark of Rosemount Analytical.
1
MODEL 396P and 396PVP SECTION 1.0
DESCRIPTIONS AND SPECIFICATIONS
SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.1 FEATURES AND APPLICATIONS
The Rosemount Analytical Model 396P and 396PVP
Sensors measure the pH or the ORP of aqueous solu-
tions in pipelines, open tanks, or ponds. It is designed
for harsh, dirty applications such as sourwater waste
treatment and scrubbers, where a high performance,
low maintenance, disposable sensor is required.
The combination electrode features a patented, large
area polypropylene reference junction for resistance to
process coatings, generally found in dirty, high solid
applications. The patented helical reference pathway
provides added resistance for poisoning applications.
In addition, it is available in two configurations:
glass/platinum electrode completely recessed within
the reference junction for added life in abrasive or
rough applications and the glass/platinum electrode
partially exposed for added life and accuracy in vis-
cous and low flow applications.
Both Models feature a titanium solution ground con-
structed in an annular design around the pH/ORP elec-
trode. The solution ground provides glass and refer-
ence sensor diagnostics for preventative maintenance
when used with the Model 54, 1055, 3081, 4081, and
81 pH/ORP transmitters. In addition Models 396P and
396PVP can be used with most non-diagnostic
Rosemount Analytical and other manufacturer’s instru-
ments.
Each sensor is housed in a molded polypropylene
body with EPDM seals, making it virtually indestructi-
ble and chemically resistant. Complete encapsulation
eliminates leakage or high humidity problems tradition-
ally found in other pH/ORP designs. The simplified
Measurements and Ranges *pH: 0-14
ORP: -1500 to 1500 mv
Available pH ACCUGLASS Types GPLR hemi or flat glass
Wetted Materials Titanium, Polypropylene, EPDM, glass; platinum (ORP only)
Process Connection 1 in. MNPT front and rear facing threads
Temperature Range 0-100°C (32-212°F)
Pressure Range-Hemi bulb 100-1136 kPa [abs] (0-150 psig)
Pressure Range-Flat bulb 100-790 kPa [abs] (0-100 psig)
Minimum Conductivity 75 µS/cm, nominal; 100 µS/cm
Integral Cable 396P: Code 01 - 25 ft; Code 02 - 15 ft coaxial
396PVP: none - must use mating VP cable
Preamplifier Options 396P: Remote or Integral
396PVP: Remote only
Weight/Shipping Weight 0.45 kg/0.9 kg (1 lb/2 lb)
PERCENT LINEARITY*
pH range GPLR hemi bulb GPLR flat bulb
0 - 2 pH 94% —
2 - 12 pH 97% 98%
12 - 13 pH 98% 95%
13 - 14 pH 98% —
1.2 SPECIFICATIONS

2
MODEL 396P and 396PVP SECTION 1.0
DESCRIPTIONS AND SPECIFICATIONS
1.3 ORDERING INFORMATION
The Model 396P Sensor is housed in a molded reinforced polypropylene
body with 1 in. MNPT threads suitable for insertion, submersion or flow
through installation. The sensor includes a general purpose pH electrode
or a platinum ORP electrode, a patented reference junction and a solution
ground. The Model 396P comes standard with a recessed electrode; an
optional slotted tip is also available. In addition, the 396P features an
optional integral hermetically sealed preamplifier and 15 ft or 25 ft cable
lengths. Automatic temperature compensation, Pt 100 or 3K Balco, is
standard with the Model 396P.
CODE PREAMPLIFIER/CABLE (Required Selection)
01 With integral preamplifier, 25 ft cable
02 Without integral preamplifier, 15 ft cable
CODE MEASURING ELECTRODETYPE (Required Selection)
10 GPLR hemi bulb, General Purpose Low Resistivity (0-14 pH)
12 ORP
13 GPLR flat bulb, General Purpose Low Resistivity (2 - 13 pH)
CODE ANALYZER/TC COMPATIBILITY (Required Selection)
50 For Models 1181 (3KTC)
54 For Models 1054, 1054A, 2054, 2081;2700-Code 02 only (Pt 100 RTD)
55 For Models 54, 3081, 81, 4081, 1055 (PT-100 RTD)
396P - 01 - 10 - 55 EXAMPLE
NOTE:The Model 396P is also compatible with Models 1003 (option 02-50 only) and SCL-P/Q and (option 02-54 only).
CODE OPTIONAL SELECTION
41 Slotted Tip (not available on flat bulb sensors)
1. Mounting Accessories (optional)
Choose one: PN 915240-03, PVC flow through tee, 3/4 in. NPT process connection
PN 915240-04, PVC flow through tee, 1 in. NPT process connection
PN 915240-05, PVC flow through tee, 1-1/2 in. NPT process connection
PN 23728-00, acrylic low flow cell
PN 2002011, 1-1/2 in. CPVC tee with 1-in. FNPT connection
PN 11275-01, sensor handrail assembly
2. Junction Boxes (optional)
Remote Junction Boxes (used with option -02 sensors, for sensor to analyzer distances of more than 15 ft)
Choose one: PN 23555-00 includes preamplifier for Models 54, 81, 3081, 4081
PN 23309-03 and PN 22698-02 plug-in preamplifier for Model 1181Analyzer
PN 23309-04 and PN 22698-03 plug-in preamplifier for Models 1054 series, 2054, 2081 Analyzers
PN 23054-03 includes preamplifier for Solu Cube Model 2700
Choose one: PN 9120516 BNC Adapter for use with remote junction boxes PNs 23309-03, 23309-04
Remote Junction Box (used with option -01 sensors)
Choose one: PN 23550-00 cable extension board
3. Extension cables (used with remote junction boxes)
Choose one: PN 23646-01, 11 conductor, shielded, prepped
PN 9200273, 11 conductor, shielded, unprepped
TABLE 1-1. RECOMMENDED ACCESSORIES FOR FIRST TIME INSTALLATIONS
The Model 396P insertion/submersion
sensor with integral cable is offered with
or without a built-in preamplifier
MODEL
396P TUpH INSERTION/SUBMERSION POLYPROPYLENE pH/ORP SENSOR

3
MODEL 396P and 396PVP SECTION 1.0
DESCRIPTIONS AND SPECIFICATIONS
OOppttiioonnaallSSllootttteeddTTiipp
is available on all
hemi bulb sensors,
ordered as option -41
FFllaattTTiippis avail-
able with flat glass
bulb sensors
Examples of all sensing tip offerings
SShhrroouuddeeddTTiippis
standard on all
hemi bulb sensors
VVaarriiooppoollccoonnnneeccttoorr
shown with mating variopol
cable receptacle
MODEL
396PVP TUpH INSERTION/SUBMERSION POLYPROPYLENE pH/ORP SENSOR
CODE MEASURING ELECTRODETYPE (Required Selection)
10 GPLR hemi bulb, General Purpose Low Resistivity (0-14 pH)
12 ORP
13 GPLR flat bulb, General Purpose Low Resistivity (2 - 13 pH)
CODE ANALYZER/TC COMPATIBILITY (Required Selection)
50 For Models 1181 (3KTC)
54 For Models 1054, 1054A, 2054, 2081;2700-Code 02 only (Pt 100 RTD)
55 For Models 54, 3081, 81, 4081 (PT-100 RTD)
CODE OPTIONAL SELECTION
41 Slotted Tip (not available on flat bulb sensors)
PN MATING VP CONNECTOR CABLE ((RReeqquuiirreeddffoorraallllnneewwiinnssttaallllaattiioonnss))
23645-06 15 ft.cable with mating VP connector, prepped with BNC on analyzer end
23645-07 15 ft.cable with mating VP connector, prepped without BNC on analyzer end*
The Model 396PVP Sensor has similar features to the Model 396P.
However, the Model 396PVP is offered with the new Variopol (VP)
connector and uses a mating VP cable (purchased separately).
A remote preamplifier must be used with this sensor.
A Variopol cable is required for all new installations. See below
for cable selection.
The Model 396PVP insertion/ submersion sen-
sor with the VP (Variopol) connector
OTHER ACCESSORIES FOR MODELS 396P AND 396PVP
PART DESCRIPTION
22698-00 Preamplifier plug-in for junction box, for Model 1003,
22698-02 Preamplifier plug-in for junction box, for Models 1181, 1050
22698-03 Preamplifier plug-in for junction box, for Models 1054A/B, 2054, 2081
22743-01 Pt100 preamplifier for Model 1181
22744-01 3K Preamplifier for Model 1181
23557-00 Preamplifier for junction box for Models 54, 3081, 81, 4081
9210012 Buffer solution, 4.01 pH, 16 oz
9210013 Buffer solution, 6.86 pH, 16 oz
9210014 Buffer solution, 9.18 pH, 16oz
R508-160Z ORP solution, 460 mv ± 10 at 20°C
12707-00 Jet Spray Cleaner
*For use with connections to Models 1181, 1054/A/B, 2081, 54, 81, 3081, 4081, and remote junction box PN 23555-00.

MODEL 396P and 396PVP SECTION 2.0
INSTALLATION
SECTION 2.0
INSTALLATION
2. Do not install the sensor on the horizontal. The
sensor must be 10°off the horizontal to ensure
accuracy.
3. Do not install the sensor upside down.
4. Air bubbles may become trapped in the sensor
end between the glass bulb and the sensor body.
This problem is most commonly encountered in
areas of low flow or during calibration. Shake the
probe while immersed in solution to remove bub-
bles. This problem can be avoided by ordering the
sensor with the slotted tip (option -41).
In most cases, the pH sensor can simply be installed
as shipped and readings with an accuracy of ± 0.6 pH
may be obtained. To obtain greater accuracy or to ver-
ify proper operation, the sensor must be calibrated as
a loop with its compatible analyzer or transmitter.
2.2.1 Flow Through and Insertion Mounting.
Model 396P and 396PVP Sensors have a 1-inch MNPT
process connection at the front of the sensor for
mounting into a 1-1/2 inch tee or the process pipes.
See Figure 2-1 through Figure 2-7 for installation con-
figurations. NOTE
LARGE PIPE WRENCHES MUST NOT BE USED
TO TIGHTEN THE SENSOR INTO A FLANGE
OR OTHER TYPE OF MOUNTING.
2.2.2 Submersion Mounting. Model 396P and
396PVP Sensors also have a 1 inch MNPT process
connection at the back of the sensor. Utilizing a stan-
dard 1 inch union, the sensor may be mounted to a 1
inch SCH 80 CPVC or PVDF standpipe (see Figure 2-
x). Tapered pipe threads in plastic tend to loosen after
installation. It is therefore recommended that Teflon1
tape be used on the threads and that the tightness of
the connection be checked frequently to assure that no
loosening has occurred. To prevent rain water or con-
densation from running into the sensor, a weatherproof
junction box is recommended (see Figure 2-x). The
sensor cable must be run through a protective conduit
for isolation from electrical interference or physical
abuse from the process. The sensor should be
installed within 80° of vertical, with the electrode facing
down. The sensor’s cable should not be run with power
or control wiring.
1Teflon is a registered trademark of E.I. du Pont de Nemours & Co.
2.1 UNPACKING AND INSPECTION.
Inspect the outside of the carton for any damage. If dam-
age is detected, contact the carrier immediately. Inspect
the hardware. Make sure all the items in the packing list
are present and in good condition. Notify the factory if
any part is missing. If the sensor appears to be in satis-
factory condition, proceed to Section 2.2, Mounting.
NOTE
Save the original packing cartons and materi-
als as most carriers require proof of damage
due to mishandling, etc. Also, if it is neces-
sary to return the sensor to the factory, you
must pack the sensor in the same manner as
it was received. Refer to Section 6.0 for return
instructions. If the sensor is to be stored, the
vinyl boot should be filled with pH buffer solu-
tion and replaced on sensor tip until ready to
use.
CAUTION
Buffer solution, in the vinyl boot, may cause
skin or eye irritation.
WARNING
Glass electrode must be wetted at all times (in
storage and in line) to maximize sensor life.
2.2 MOUNTING.
The sensor has been designed to be located in indus-
trial process environments. Temperature and pressure
limitations must not be exceeded at any time. A cau-
tion label regarding this matter is attached to the sen-
sor. Please do not remove the label. See Figure 2-1.
CAUTION
Internal electrolyte fill solution may cause skin
or eye irritation.
Mounting Guidelines:
1. Shake the sensor in a downward motion to
remove any air bubbles that may be present
inside the tip of the pH glass.
4

5
MODEL 396P and 396PVP SECTION 2.0
INSTALLATION
FIGURE 2-1. Dimensional Drawing
DWG. NO. REV.
40396P01 D
MILLIMETER
INCH
FIGURE 2-2. Flow-ThroughTee with Adapter (PN 915240-xx*)
MILLIMETER
INCH
xx* Process Connection
Threads
03 3/4 inch
04 1 inch
05 1-1/2 inch
SENSOR CABLE (OR VP CONNECTOR - NOT SHOWN)
SENSOR CABLE
(OR VP CONNECTOR
- NOT SHOWN)

MODEL 396P and 396PVP SECTION 2.0
INSTALLATION
FIGURE 2-4. Model 396P with Insertion Mounting Adapter (PN 23242-02).
Not for use with Model 396PVP.
Mounting adapter allows for sensor removal without twisting or
disconnecting interconnecting cable for ease of maintenance.
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
40396P02 A
FIGURE 2-3. Flow-Through and Insertion Installations
1-1/2” PIPE “Y”
1-1/2” X 1”
Reducing
Bushing
1-1/2” X 1”
Reducing
Bushing
1-1/2” X 1”
Reducing
Bushing
1-1/2” Pipe Tee
PN 2002011
1-1/2” Pipe Tee
PN 2002011
PIPE “Y”
INSTALLATION
SHOWN
STRAIGHT
FLOW
SHOWN
FLOW
ANGLE
FLOW
SHOWN
200.0
7.875
121.92
4.80
85.85
3.375
NECK, UNION FITTING (316 SST) 2-5/8 IN.
WRENCH OPENING
INSERTION MOUNTING ADAPTER PN 23242-02
(INCLUDES: PEEK ADAPTER, 304 SST UNION FITTING)
1-1/2 IN. MNPT
2.531.8 ACME THREAD (TYP)
CABLE (OR VP CONNECTOR - NOT SHOWN)
PEEK ADAPTER 1 IN FNPT X 3/4 IN. FNPT
(REVERSIBLE)
NUT, HEX UNION 2 IN.
3 IN.WRENCH OPENING (304 SST)
6

MODEL 396P and 396PVP SECTION 2.0
INSTALLATION
FIGURE 2-5. Submersion Installations
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
40396P04 A
DWG. NO. REV.
40396P03 A
Handrail Mounting
Assembly PN 11275-01
7

8
MODEL 396P and 396PVP SECTION 2.0
INSTALLATION
FIGURE 2-6. Low Flow Cell PN 23728-00
MILLIMETER
INCH
FIGURE 2-7. Jet Spray Cleaner PN 12707-00
SENSOR CABLE
(OR VP CONNECTOR
- NOT SHOWN)

9
Figures in this section provide the guidelines for wiring
the 396P-01 sensor to various Analyzer/Transmitter
instruments.
To determine which wiring guideline to use, locate the
model number of the sensor to be installed.
1. If the cable needs to be extended, use a high
quality eleven conductor double shielded instru-
ment cable available from Rosemount Analytical.
Refer to Table 3-1 for the appropriate junction box
to use and the corresponding wiring details.
NOTE
If the cable is too long, loop up the excess
cable. If the cable has to be shortened, cut
and terminate each conductor neatly and
make sure that the overall (outermost)
drain wire is not shorted out with either
of the two inner drain wires (shields).
2. Signal cable should be run in a dedicated conduit
(preferably an earth grounded metallic conduit)
and should be kept away from AC power lines.
For your convenience, a wire nut kit is furnished
(in a plastic bag wrapped around the cable).
NOTE
For maximum EMI/RFI protection when
wiring from the sensor to the junction box,
the outer braid of the sensor should be
connected to the outer braided shield of
the extension cable. The outer braid of the
extension cable to the instrument must be
terminated at earth ground or by using an
appropriate metal cable gland fitting that
provides a secure connection to the instru-
ment cable.
Preamplifier Location Analyzer/Transmitter
Sensor Integral to Integral to Remote Interconnect 1054, 1054A, 54, 81, 1055 1181 1050 1003 SCL or Refer to
Model Sensor Analyzer Junction (unprepped 1054B, 2054 3081, 1060 1023 SoluCube Figure
Options Box (PN) PN) 2081 4081 #
396P-01-()-50 ✓✓✓ 3-2
396P-01-()-50 ✓Ext. box 9200254 ✓✓ 3-2
(22719-02)
396P-01-()-54 ✓✓ 3-3
396P-01-()-54 ✓Ext. box 9200254 ✓3-3
(22719-02)
396P-01-()-55 ✓✓3-5
396P-01-()-55 ✓Ext. box 9200273 ✓3-4
(23550-00)
396P-01-()-55 ✓9200273 ✓3-6
or 23646-01
TABLE 3-1.Wiring Matrix Guide
MODEL 396P and 396PVP SECTION 3.0
WIRING - MODEL 396P
SECTION 3.0
WIRING — MODEL 396P-01

10
MODEL 396P and 396PVP SECTION 3.0
WIRING - MODEL 396P
Wiring. The Model 396P has an optional built-in pre-
amplifier and is offered with a shielded cable. The
cable should be handled carefully and kept dry and
free of corrosive chemicals at all times. Extreme care
should be used to prevent it from being twisted, dam-
aged or scraped by rough, sharp edges or surfaces.
Please refer to Figures 3-1 through 3-6 for wiring
Model 396P-01.
FIGURE 3-1.Wire Functions for Model 396P with and without Preamplifier
DANGER
DO NOT CONNECT SENSOR CABLE TO
POWER LINES. SERIOUS INJURY MAY
RESULT.
Model 396P
Option 01 (with
preamplifier) cable
Model 396P
Option 02 (without
preamplifier) cable

11
MODEL 396P and 396PVP SECTION 3.0
WIRING - MODEL 396P
FIGURE 3-2. Wiring Details Model 396P-01-50 for use with and without Junction Box
(PN 22719-02) for Models 1181, 1050, and 1060.
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
40396P15 B

12
FIGURE 3-3. Wiring Details Model 396P-01-54 for use with and without Junction Box
(PN 22719-02) for Models 1054, 1054A, 1054B, 2054, 2081, and Extension Cable (9200254).
MODEL 396P and 396PVP SECTION 3.0
WIRING - MODEL 396P
DWG. NO. REV.
40396P13 D
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH

13
MODEL 396P and 396PVP SECTION 3.0
WIRING - MODEL 396P
FIGURE 3-4. Wiring Details Model 396P-01-55 for use with Junction Box
(PN 23550-00) for Models 54, 3081, 4081, and 81.
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
40396P08 B

14
MODEL 396P and 396PVP SECTION 3.0
WIRING - MODEL 396P
FIGURE 3-5.Wiring Details Model 396P-01-55 for use with Models 54, 81, 3081, and 4081
FIGURE 3-6.Wiring Model 396P-01-( )--55 Sensor to Model 1055-10-22-32 Analyzer

Figures 4-1 thru 4-22 provide the guidelines for wiring
the sensor to various Analyzer/Transmitter instruments.
To determine which wiring guideline to use, locate the
model number of the sensor to be installed.
1. If the cable needs to be extended, use a high qual-
ity eleven conductor double shielded instrument
cable available from Rosemount Analytical. Refer
to Table 4-1 to refer to the appropriate junction box
to use and the corresponding wiring details.
NOTE
If the cable is too long, loop up the excess
cable. If the cable has to be shortened, cut
and terminate each conductor neatly and
make sure that the overall (outermost)
drain wire is not shorted out with either of
the two inner drain wires (shields).
2. Signal cable should be run in a dedicated conduit
(preferably an earth grounded metallic conduit)
and should be kept away from AC power lines.
For your convenience, a wire nut kit is furnished
(in a plastic bag wrapped around the cable).
NOTE
For maximum EMI/RFI protection when wiring
from the sensor to the junction box, the outer
braid of the sensor should be connected to
the outer braided shield of the extension
cable. The outer braid of the extension cable
to the instrument must be terminated at earth
ground or by using an appropriate metal cable
gland fitting that provides a secure connection
to the instrument cable.
TABLE 4-1.Wiring Matrix Guide
MODEL 396P and 396PVP SECTION 4.0
WIRING - MODEL 396PVP
SECTION 4.0
WIRING — MODELS 396P-02 AND 396PVP
15
Preamplifier Location Analyzer/Transmitter
Sensor Integral to Integral to Remote Interconnect 1054, 1054A, 54, 81, 1055 1181 1050 1003 SCL or Refer to
Model Sensor Analyzer Junction (unprepped 1054B, 2054 3081, 1060 1023 SoluCube Figure
Options Box (PN) PN) 2081 4081 #
396P-02-()-55 ✓✓4-3, 4-6,
396PVP-55 4-9
396P-02-()-50 ✓✓4-4
396PVP-50
396P-02-()-50 23309-03 9200254 ✓✓✓ 4-22
396PVP-50
396P-02-()-50 23309-03 9200273 or ✓✓✓ 4-8
396PVP-50 23646-01
396P-02-()-54 23309-04 9200254 ✓4-23
396P-02-()-54 23309-04 9200273 or ✓4-20
396PVP-54 23646-01
396P-02-()-54 ✓✓ 4-5, 4-18
396PVP-54 4-19
396P-02-()-55 23555-00 9200273 or ✓4-7, 4-10
396PVP-55 23646-01 4-12
396P-02-()-54 ✓661-898695 ✓4-14
396PVP-54 4-13
396P-02-54 23309-04 9200273 or ✓4-11
396PVP-54 23646-01 4-21
396P-02-55 ✓✓4-15
396PVP-55 4-16
396P-02-55 ✓9200273 or ✓4-17
396PVP-55 23646-01

16
MODEL 396P and 396PVP SECTION 4.0
WIRING - MODEL 396PVP
FIGURE 4-1.Wire Functions
for Mating Variopol Cable used
with Model 396PVP
FIGURE 4-2. Connector Pins
and Their Functions
FIGURE 4-3. Wiring Details for Models 396PVP
or 396P-02-55 with Mating Variopol Cable
(PN 23645-07) for use with Model 81
FIGURE 4-4. Wiring Details for Models 396PVP
or 396P-02-50 with Mating Variopol Cable
(PN 23645-07) for use with Model 1181
FIGURE 4-5. Wiring Details for Models 396PVP
or 396P-02-54 with Mating Variopol Cable
(PN 23645-07) for use with Model 2081
FIGURE 4-6. Wiring Details for Models 396PVP
or 396P-02-55 with Mating Variopol Cable
(PN 23645-07) for use with Models 3081 and 4081