Roto FS Kempton User manual

Window and Door Technology
Roto FS Kempton
Stainless-steel friction stays
for outward opening windows
Installation, maintenance and operation instructions
for aluminium, PVC and timber profiles

Contact
Roto Frank
Fenster- und Türtechnologie GmbH
Wilhelm-Frank-Platz 1
70771 Leinfelden-Echterdingen
Germany
Phone [phone]
Fax [phone]
[email protected]
www.roto-frank.com
Contact
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1General information.................................................................................................7
1.1 Version history........................................................................................................................ 7
1.2 Instructions............................................................................................................................. 7
1.3 Symbols.................................................................................................................................. 8
1.4 Pictographs............................................................................................................................. 8
1.5 Product features......................................................................................................................9
1.6 Abbreviations.......................................................................................................................... 9
1.7 Target groups........................................................................................................................10
1.8 Target groups’ obligation to give instructions...................................................................... 11
1.9 Copyright protection............................................................................................................. 11
1.10 Limitation of liability..............................................................................................................12
1.11 Preserving the surface finish.................................................................................................12
2Security................................................................................................................. 14
2.1 Presentation and structure of warning instructions..............................................................14
2.2 Security levels of warning instructions................................................................................. 14
2.3 Stipulated use....................................................................................................................... 14
2.3.1 Misuse.................................................................................................................................. 15
2.3.2 Usage restriction...................................................................................................................15
2.4 Stipulated use for end users................................................................................................. 16
2.4.1 Misuse.................................................................................................................................. 16
2.5 Basic safety information........................................................................................................17
2.5.1 Installation.............................................................................................................................17
2.5.2 Use........................................................................................................................................17
2.5.3 Ambient conditions...............................................................................................................18
2.6 Operation.............................................................................................................................. 19
3Information on the product................................................................................... 21
3.1 General hardware characteristics..........................................................................................21
3.2 Opening restrictor................................................................................................................. 22
3.3 Requirements for the frame and sash...................................................................................23
3.4 Profile assessment................................................................................................................ 23
3.5 Application ranges................................................................................................................ 24
3.5.1 Top-Hung selection...............................................................................................................24
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3.5.2 Side-Hung selection..............................................................................................................26
3.6 Application diagrams............................................................................................................ 26
3.6.1 Top-Hung.............................................................................................................................. 26
3.6.1.1 HX SH / TH 08.......................................................................................................................26
3.6.1.2 HX TH 10...............................................................................................................................26
3.6.1.3 HX TH 12...............................................................................................................................27
3.6.1.4 HX TH 14...............................................................................................................................27
3.6.1.5 HX TH 16...............................................................................................................................27
3.6.1.6 HX TH 22...............................................................................................................................28
3.6.1.7 HX TH 24...............................................................................................................................28
3.6.1.8 HX TH 26...............................................................................................................................28
3.6.2 Side-Hung............................................................................................................................. 29
3.6.2.1 HX SH / TH 08.......................................................................................................................29
3.6.2.2 HX SH 10.............................................................................................................................. 30
3.6.2.3 HX SH 12.............................................................................................................................. 31
3.6.2.4 HX SH 14.............................................................................................................................. 32
3.6.2.5 HX SH 16.............................................................................................................................. 33
4Hardware overviews..............................................................................................34
4.1 Top-Hung.............................................................................................................................. 35
4.2 Side-Hung............................................................................................................................. 36
5Installation.............................................................................................................37
5.1 Processing instructions.........................................................................................................37
5.2 General information on drill holes......................................................................................... 38
5.3 Reference surfaces............................................................................................................... 40
5.4 Profile related packer............................................................................................................ 42
5.5 Screw connections............................................................................................................... 42
5.6 Top-Hung.............................................................................................................................. 44
5.6.1 Drilling and routing dimensions............................................................................................ 44
5.6.1.1 Calculation of first drilling position........................................................................................44
5.6.1.2 Drilling dimensions............................................................................................................... 45
5.6.2 Frame....................................................................................................................................46
5.6.2.1 Friction stay...........................................................................................................................46
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5.6.3 Sash...................................................................................................................................... 48
5.6.3.1 Friction stay...........................................................................................................................48
5.6.4 Joining the sash and frame...................................................................................................50
5.6.4.1 Friction stay...........................................................................................................................50
5.6.4.2 Setting the brake force..........................................................................................................53
5.6.4.3 Adjusting the variable end stop............................................................................................ 54
5.7 Side-Hung............................................................................................................................. 55
5.7.1 Drilling and routing dimensions............................................................................................ 55
5.7.1.1 Calculation of first drilling position........................................................................................55
5.7.1.2 Drilling dimensions............................................................................................................... 56
5.7.2 Frame....................................................................................................................................57
5.7.2.1 Friction stay...........................................................................................................................57
5.7.3 Sash...................................................................................................................................... 59
5.7.3.1 Friction stay...........................................................................................................................59
5.7.4 Joining the sash and frame...................................................................................................61
5.7.4.1 Friction stay...........................................................................................................................61
5.7.4.2 Setting the brake force..........................................................................................................64
5.8 Accessories...........................................................................................................................64
5.8.1 RH opening restrictor............................................................................................................65
5.8.1.1 Sash...................................................................................................................................... 65
5.8.1.2 Frame....................................................................................................................................66
5.8.2 RC opening restrictor............................................................................................................ 67
5.8.2.1 Sash component...................................................................................................................67
5.8.2.2 Frame component.................................................................................................................68
5.8.3 RD opening restrictor............................................................................................................69
5.8.3.1 Sash component...................................................................................................................69
5.8.3.2 Frame component.................................................................................................................70
5.8.3.3 Joining the sash and frame components..............................................................................71
5.8.4 Anti-jemmy device................................................................................................................ 72
5.8.4.1 Sash component...................................................................................................................72
5.8.4.2 Frame component.................................................................................................................73
5.8.5 Concealed lock......................................................................................................................74
5.8.5.1 Combinations........................................................................................................................74
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5.8.5.2 Sash component...................................................................................................................75
5.8.5.3 Frame component.................................................................................................................76
6Operation...............................................................................................................77
6.1 Operation information...........................................................................................................77
6.1.1 Side-Hung............................................................................................................................. 77
6.1.2 Top-Hung.............................................................................................................................. 77
6.2 Fault assistance.....................................................................................................................78
6.3 RD comfort opening restrictor.............................................................................................. 79
7Maintenance..........................................................................................................80
7.1 Maintenance intervals...........................................................................................................81
7.2 Cleaning................................................................................................................................ 81
7.3 Care.......................................................................................................................................81
7.3.1 Lubrication points................................................................................................................. 82
7.4 Performance test...................................................................................................................82
7.5 Repair....................................................................................................................................83
8Dismantling........................................................................................................... 84
8.1 Hardware components......................................................................................................... 84
9Transport............................................................................................................... 85
9.1 Transporting elements and hardware................................................................................... 85
9.2 Storing the hardware............................................................................................................ 86
10 Disposal.................................................................................................................87
10.1 Disposing of packaging........................................................................................................ 87
10.2 Disposing of hardware..........................................................................................................87
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1 General information
1.1 Version history
Version Date Changes
v0 04/11/2020 Publication
1.2 Instructions
This manual contains important information, instructions, application
diagrams (max. sash sizes and weights) and assembly instructions for the
installation, maintenance and operation of hardware.
The information and instructions contained in this document refer to
products belonging to the Roto hardware system named on the front page.
All steps must be completed in sequence.
The following documents apply in addition to these instructions:
■Outward opening catalogue: CTL_90
■Handles catalogue: CTL_1
The following guidelines also apply:
Gütegemeinschaft Schlösser und Beschläge e.V.
■Directive TBDK: Attachment of supporting fitting components for turn-
only and tilt&turn fittings
■Directive VHBE: Hardware for windows and balcony doors – Guidelines/
advice for end-users
■Directive VHBH: Hardware for windows and balcony doors – Guidelines/
advice on the product and on liability
VFF (German Window and Facade Association)
■TLE.01: Correct handling of ready-to-install windows and external doors
during transport, storage and installation
■WP.01: Maintenance of windows, facades and external doors – Mainte-
nance, care and inspection – Information for sales
■WP.02: Maintenance of windows, facades and external doors – Mainte-
nance, care and inspection – Measures and documents
■WP.03: Maintenance of windows, facades and external doors – Mainte-
nance, care and inspection – Maintenance agreement
Additional guidelines
■Instructions and information issued by profile manufacturers, e.g.
manufacturers of windows and balcony doors
■Instructions and information issued by screw manufacturers
■The applicable regulations, directives and national laws
Storing the instructions
These instructions are an important part of the product. The instructions
must be stored so that they are always to hand.
Explanation of the markings
The manual uses the following markings for emphasis (e.g. in figures or
instructions):
General information
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Marking Meaning
Sash
Frame
Drill holes, routing or screw positions
Unaffected components
Indirectly affected components
Components that have just been described
Arrows or movements
1
Item number
[1] Legend
[A] Steps
INFO
Any dimensions without a unit in the instructions are given in
millimetres (mm). Other units of measurement are clearly
indicated by the presence of the differing unit.
INFO
Figures are provided in the right-hand version (DIN 107).
1.3 Symbols
Symbol Meaning

First-level list

Second-level list

(Cross-)reference

Result

Unnumbered step
1. Numbered step
a. Numbered second-level step
Requirement
1.4 Pictographs
Symbol Meaning
Sash rebate width
Sash rebate height
Sash weight
Aluminium
Timber
PVC
General information
Symbols
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Symbol Meaning
Timber, PVC and aluminium
1.5 Product features
Symbol Meaning
Description
DIN left / right
Sash rebate width
Sash rebate height
Sash weight
Size
Information
Material number
Maximum opening angle (degrees)
Opening angle (mm)
Scissor stay length
Track width
Stack height
Packaging unit
1.6 Abbreviations
Abbreviation Meaning
approx. approximately
CTL Catalogue
DIN L / R DIN left / right
dkScrew head diameter
T&T Tilt&Turn
SEW Sash external width
SEH Sash external height
RC Rebate clearance
General information
Product features
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Abbreviation Meaning
SRW Sash rebate width
SRH Sash rebate height
S.kg Sash weight
HV Height adjustment
IMO Installation instructions
Y Yes
kg Kilograms
max. Maximum
mm Millimetres
N No
Nm Torque in newton metres
FIW Frame internal width
FIH Frame internal height
FgD Frame groove insertion depth
SH Side-Hung
TH Top-Hung
e.g. For example
1.7 Target groups
The information in this document is directed at the following target groups:
Hardware dealers
The “hardware dealers” target group includes all companies and individuals
that purchase hardware from hardware manufacturers for resale, without
modifying or further processing the hardware.
Window and balcony door manufacturers
The “window and balcony door manufacturers” target group includes all
companies and individuals that purchase hardware from hardware manufac-
turers or hardware dealers and further process the hardware by integrating it
in windows and balcony doors.
Building element dealers or installation companies
The “building element dealers or installation companies” target group
includes all companies and individuals that purchase windows and balcony
doors from window and balcony door manufacturers for resale and for instal-
lation in construction projects, without modifying the windows or balcony
doors.
Builders
The “builders” target group includes all companies and individuals who place
orders for the manufacture of windows and balcony doors for installation in
their construction projects.
End users
The “end users” target group includes all individuals who use the installed
windows and balcony doors.
General information
Target groups
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