rotork ROMpak Series User manual

Keeping the World Flowing
ROMpak Series
Installation Manual
Valve Actuators

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ROMpak Installation Manual
2
Contents
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Section Page
Health and safety 3
Operating by hand 4
Electrical operation 5
Indication 6
Mounting the actuator 7
Setting the actuator stop bolts 8
Cable connections 9
Commissioning 11
Maintenance and troubleshooting 19
Weights 19
This manual contains important
safety information. Please ensure it
is thoroughly read and understood
before installing, operating or
maintaining the equipment.
Due to wide variations in the terminal
numbering of actuator products, actual
wiring of this device should follow the
print supplied with the unit.

Keeping the World Flowing
3
Health and Safety
This manual is produced to enable a
competent user to install, operate,
adjust and inspect Rotork ROMpak valve
actuators.
Only persons competent by virtues of their training or
experience should install, maintain and repair Rotork
actuators. Work undertaken must be carried out
in accordance with the instructions in this and any
other relevant manuals. The user and those persons
working on this equipment should be familiar with
their responsibilities under any statutory provisions
relating to the health and safety of their workplace.
Due considerations of additional hazards should be
taken when using the ROMpak actuators with other
equipment. Should further information and guidance
relating to the safe use of the ROMpak be required, it
will be provided on request.
Electrical installation, maintenance and use of these
actuators should be carried out in accordance with
the National Legislation and Statutory Provisions to
the safe use of this equipment, applicable to the site
of installation.
For the UK: Electricity at Work Regulations 1989 and
the guidance given in the applicable edition if the
“IEE Wiring Regulations” should be applied. Also the
user should be fully aware of his/her duties under the
Health and Safety Act 1974.
For the USA: NFPA 70 National Electrical Code is
applicable.
The mechanical installation should be carried out as
outlined in this manual and also in accordance with
relevant standards such as British Standard Codes of
Practice.
Actuator may start and operate without
warning, depending on the remote control
signal status and configuration.
Storage
If your actuator cannot be installed immediately,
store it in a dry place until you are ready to connect
the incoming cables.
If the actuator has to be installed but cannot be
cabled the removable breakout discs must be left
intact. Rotork cannot accept responsibility for
deterioration caused on-site once the covers are
removed.
Every Rotork actuator has been fully tested before
leaving the factory to give years of trouble free
operation providing it is correctly commissioned,
installed and sealed.
Important Notices
a. Make sure the voltage is correct before wiring.
b. Power off before distribution or for maintenance
purposes.
c. Seal the casing and conduit entries after wiring
to prevent dust or water contamination.
d. Do not install when hazardous or explosive
gases may be present.
e. When more than one electric actuator needs to
operate simultaneously, please connect with the
individual cables.
f. The warranty period of our product is one year.
Duty performance
ROMpak perform Class A for standard type as table
shown according to EN 15714-2:2009(E).
BS EN 15714-2:2009
EN 15714-2:2009(E)
Rated Torque Ranges
Nm
Class A
On-Off
(cycles per hour
*
)
Up to 125 15
126 - 1,000 10
*
One cycle consists of nominal 90
o
angular travel
in both directions (i.e. 90
o
to open +90
o
to close)
based on an average load of at least 30% of the
rated torque, with the ability to transmit 100%
of the rated torque for at least 5% at each end
of travel, with a cumulative operating time not
exceeding 15 minutes in one hour.
Table 6 Part-turn actuator duty performances
According to EN 15714-2:2009(E), duty performance
for ROMpak is described as follows:
For ROMpak A and ROMpak 1, 2: 15 cycles /hour
For ROMpak 3, 4, 5, 6, 7: 10 cycles/hour

ROMpak Installation Manual
4
Operating by Hand
ROMpak 1/A
On the base of the gearbox a drive is provided for
manual operation. A suitable tool can be located
onto the Hex input drive (8 mm) and rotated in
the appropriate direction to operate the actuator
output drive. This tool is NOT provided.
WARNING: The drive tool must be removed
after manual operation.
WARNING: The red selector knob must be
set to local or stop position during manual
operation to prevent unexpected movement
of the input shaft.
ROMpak 2, 3, 4, 5, 6, 7
The hand wheel is permanently engaged and
rotation of the hand wheel will operate the valve.
The mechanism will automatically disengage when
the actuator is operated electrically.
CAUTION: With respect to handwheel
operation of Rotork electric actuators, under no
circumstances should any additional lever device
such as a wheel key or wrench be applied to
develop more force when closing or opening
the valve as this may cause damage to the valve
and/or actuator to become stuck in the seated/
backseated position.
Operating Electrically
Check that the power supply voltage is the same as
that on the actuator nameplate.
Selecting Local / Stop / Remote Operation
Operation
The red selector knob enables either local or remote
control, and is lockable in each position using a
padlock with a 6 mm hasp. When the selector is
locked in the Local or Remote positions the stop
facility is still available. The selector can also be
locked in the stop position to prevent electrical
operation by Local or Remote control.
WARNING: During electrical operation the
manual input drive on the ROMpak 1/A will
rotate.

Keeping the World Flowing
5
Electrical Operation
Local Control
With the red selector positioned at Local (anti-
clockwise) the adjacent black knob can be turned
to select Open or Close. To stop, turn the red knob
clockwise.
Local Control Knob
When Local is selected on the Red selector the
black knob can be turned to open and close the
actuator. Clockwise rotation will close the actuator.
Anti-clockwise rotation will open the actuator.
When the knob is released it will return to the
central position.
Remote Control
Rotate the red selector to the Remote control
position (clockwise), this gives remote control only
for Open and Close but local Stop can still be used
by turning the red knob anti-clockwise.
Stop Position
With stop selected there is no electrical operation in
local or remote control.

ROMpak Installation Manual
6
Indication
Local Indicator
On the top cover a continuous position indicator will
rotate and change colour to indicate valve position.
In the standard configuration green is closed and
red is open.
Located on the side face of the control Pak, three
LED’s also indicate valve position and status. The
standard configuration is as follows:
Red Valve open
Amber Mid position / flashing when travelling
Green Valve closed
The settings can be changed to Green Open / Red
Closed by changing the DIP switch setting on the
main PCB.

Keeping the World Flowing
7
Mounting the Actuator
The ROMpak actuator is suitable for quarter turn
non thrust applications. Ensure the valve is secure
before fitting the actuator, as the combination may
be top heavy and therefore unstable.
A suitable mounting flange conforming to ISO 5211
or USA Standard MSS SP101 must be fitted to the
valve. Refer to label for conformation of output
flange details.
ROMpak can be supplied with adaptors to
reduce the size of the output drive square. The
square insert is fitted into the output drive. All
ROMpak actuators can be supplied with blank
drive bush. This is machined to suit the valve
stem as shown in the picture.
Actuator to valve fixing must conform to:
MaterialSpecification ISO Class 8.8, yield strength
628 N/sq mm.
WARNING: Do not lift the actuator and
valve combination via the Actuator. Always lift
the valve/actuator assembly via the valve.
Before engagement, ensure that the actuator and
valve are in the same position (e.g. closed) and the
drive spline matches the stem position. Actuator
position can be determined using the local indicator
and if necessary can be moved using the manual
input drive. Secure the actuator with appropriate
fixing bolts. It may be necessary to adjust the stop
blots to enable sufficient travel. Ensure the base
bolts are tight.
WARNING: Never lift the actuator via the
electrical pak.
The actuator should be fully supported until full
valve shaft engagement is achieved and the actuator
is secured to the valve flange.

ROMpak Installation Manual
8
Setting the Actuator Stop Bolts
Stop Bolts
Adjusting the stop bolts in and out will increase or
decrease the valve travel. It is recommended that
stop bolt adjustment be carried out by the valve
maker/supplier before the valve is fitted into the
pipe work. Once installed, the valve maker/supplier
should be consulted before stop bolt re-adjustment
is carried out. After resetting the stop bolts the limit
switches must be reset. The stop bolts are factory
set to give a nominal 90º travel. If fitted the stop
bolts are located near the gearbox base. Stop bolt
adjustment allows variation at each end position.
Screwing the bolt in reduces movement, out
increases movement.
There are no stop bolts fitted in the
ROMpak 1/A
For clockwise closing valves the right hand stop
bolt is the closed stop. The left is the open stop as
shown in the picture.
Adjustment for non seating valve types
For closed and open stop position adjustments.
Undo stop bolt lock-nut. Move actuator and valve to
the required stopping position (it may be necessary
to unscrew stop bolt to allow more travel). Screw
stop bolt in until a stop is felt. Tighten stop bolt
lock nut.
Adjustment for seating valve types
For closed and open stop position adjustments.
Undo stop bolt lock-nut. Move actuator and valve
to the required seating position of the valve (it may
be necessary to unscrew stop bolt to allow more
travel). Screw stop bolt in until a stop is felt then
back off by two turns. Tighten stop bolt lock nut.
Setting clockwise to close stop bolt
Setting anti-clock to close stop bolt

Keeping the World Flowing
9
Cable Connections
WARNING: Ensure all power supplies are
isolated before removing actuator covers.
Check that the supply voltage is the same as that
stamped on actuator nameplate. A switch or circuit
breaker must be included in the wiring installation
of the actuator. The switch or circuit breaker must
be installed as close as possible to the actuator and
shall be marked that it is the disconnecting device
for that particular actuator. The actuator must be
protected with overcurrent protection devices rated
in accordance with Rotork publication PUB008-001.
Removing the electrical control Pak cover
Using a 5 mm Allen (hex.) key loosen the 6 captive
fixings securing the cover and remove.
There are four sealed M20 cable entries. One entry
will be fitted with a red transit plug. The remaining
three entries require the removable disc to be
broken out so that cable can reach the electrical
control Pak. Rotork advise using the transit plug
entry first for wiring connections. If this entry
is not used, a steel or brass blanking plug must
be installed to maintain sealing of the ROMPak
enclosure. Make cable entries appropriate to the
cable type and size. Ensure that threaded adaptors
or cable glands are tight and fitted to manufacturers
recommendations to ensure waterproof seal.
Do not over tighten.
Unused cable entries must be left intact.
Earth / Ground Connections
WARNING: Ensure that all cables to be
terminated are electrically isolated.
A terminal post with a 4 mm screw is mounted
adjacent to the power connections to provide an
internal safety earth.

ROMpak Installation Manual
10
Cable Connections
Connecting to the power terminals
Refer to the wiring diagram supplied.
Three-Phase Connection
Three power and an earth termination posts are
available using the 4 mm screws and washers
provided. The terminal identification is moulded
into the housing adjacent to the termination posts.
The cable connections must be secured using an
appropriate sized ring tag connector. Ensure the
terminations are tight and all connections secure.
Single-Phase and DC Connections
On the end of the main PCB there is a terminal rail
for power connections. The terminals are rated for
24-12 AWG, cross section up to 2.5 mm.
Connecting the Control Terminals
Refer to the wiring diagram supplied to identify
functions of the terminals. Check that the supply
voltage is the same as marked on the actuator
nameplate. The terminals are rated for 28-14 AWG,
cross section up to 1.5 mm.
Replacing Electrical Control Pak Cover
Ensure cover seal is in good condition, loosely fit
cover then tighten screws finger tight. Then tighten
screws in sequence starting from the middle.
Maximum torque 5 Nm.
WARNING: The control Pak cover must be
replaced before the power supply is
switched on.

Keeping the World Flowing
11
Commissioning
WARNING: Ensure all power supplies are
isolated before removing actuator cover. Caution
is required when removing cover as motor and
heater may be hot. On actuators with single-
phase supplies the motor start capacitor may
retain a hazardous residual charge.
The ROMpak is factory set to operate 90º and is
designed to stop on limit at each end of travel, the
limits may be adjusted to suit the characteristics of the
valve. It will be necessary to remove the top cover to
expose the switch mechanism when adjusting cam.
Two travel cams LS1 and LS2 are set to control the
open and close position of the valve.
Two travel cams LS3 and LS4 are set for end of travel
indication.
WARNING: Failure to check / set travel switches
could result in actuator failing to stop.
For Clockwise to Close Actuators
PCB Function Switch 7 OFF.
The travel cams are preset at the factory, when additional
adjustments are needed, follow items described below:
• For plastic cam (as shown in picture A), refer to
‘Type 1 - Cam adjustment for plastic cam’ on
page 12 to adjust Cam.
• For metal cam of ROMpak 1/A (as shown in
picture B), refer to ‘Type 2 - Cam adjustment
for ROMpak 1/A’ on page 13 to adjust Cam.
• For metal cam (as shown in picture C), refer to
‘Type 3-cam adjustment for metal cam‘ on
page 14 to adjust Cam.
For ROMpak 1-7, the rotation direction of output shaft
is identical with position indicator shaft.
LS4: Clockwise end of travel indication
LS3: Anti-clockwise end of travel indication
LS2: Clockwise end of travel
LS1: Anti-clockwise end of travel
For ROMpak A, the rotation direction of output shaft
is reverse with position indicator shaft. The rotation
direction described below is the same as position
indicator shaft.
LS4: Anti-clockwise end of travel indication
LS3: Clockwise end of travel indication
LS2: Anti-clockwise end of travel
LS1: Clockwise end of travel
CAUTION: Ensure all power supplies are isolated
before removing actuator covers.
LS4
LS3
LS2
LS1
TC4
TC3
TC2
TC1
Picture A
Picture B
Picture C
LS4
LS3
LS2
LS1
TC4
TC3
TC2
TC1
LS4
LS3
LS2
LS1
TC4
TC3
TC2
TC1

ROMpak Installation Manual
12
Commissioning
Type 1 - Cam adjustment for plastic cam
The following instruction is only applicable for
clockwise to close valves.
To set the open position:
a. Turn power off.
b. Use manual override to turn valve to the fully
open position.
c. Remove cover.
d. Locate travel cam 1 (TC1). Lifting the cam
against the spring will allow the cam to rotate.
e. Rotate cam anti-clockwise* until switch
operates. It may be necessary to rotate cam
clockwise
+
first to release switch.
f. When switch operates release cam.
g. Open limit switch is now set.
* Clockwise for ROMpak A
+
Anti-clockwise for ROMpak A
To set the close position:
a. Turn power off.
b. Use manual override to turn valve to the fully
closed position.
c. Remove cover.
d. Locate travel cam 2 (TC2). Depressing the cam
against the spring will allow the cam to rotate.
e. Rotate cam clockwise* until switch operates.
It may be necessary to rotate cam counter
clockwise
+
first to release switch.
f. When switch operates release cam.
g. Close limit switch is now set.
* Anti-clockwise for ROMpak A
+
Clockwise for ROMpak A
Torque Switches
Optional extra torque switches can be provided for
all sizes except ROMpak 1/A. Torque switches are
factory set and should not be adjusted.
ROMpak 1/A
ROMpak 2, 3, 4, 5, 6, 7

Keeping the World Flowing
13
Commissioning
TC: Travel Cam
LS: Limit Switch
TC1: “OPEN”
Clockwise
ROMpak 1: Increase opening degree to fully open
ROMpak A: Decrease opening degree
Anti-clockwise
ROMpak 1: Decrease opening degree
ROMpak A: Increase opening degree to fully open
TC2: “CLOSE”
Clockwise
ROMpak 1: Decrease closing degree
ROMpak A: Increase closing degree to fully closed
Anti-clockwise
ROMpak 1: Increase closing degree to fully closed
ROMpak A: Decrease closing degree
TC3: Synchronous turn with TC1
TC4: Synchronous turn with TC2
Type 2 - Cam adjustment for ROMpak 1/A
The following instruction is only applicable to
situation that the valve is clockwise for closing
(from the top view).
a. Turn power off.
b. Remove cover and unscrew the self-locking nut
anticlockwise twice approximately 60 degree
each time from position A to B as shown in
picture D by inserting 4.0 mm Allen (hex.) key
into the hole of self-locking nut.
Note: the Allen (hex.) key should be flat head
and longer than 100mm.
c. Set fully open position by following item
1, 2, 3 below.
1. Use manual override to turn valve to the
fully open position.
2. Make sure the roller of LS1 is touching
the cylindrical surface of TC1.
3. Case 1: For ROMpak 1, rotate TC1
anti-clockwise slowly until a light click
is heard.
Case 2: For ROMpak A, rotate TC1
clockwise slowly until a light click is heard.
d. Set fully closed position by following item
1, 2, 3 below:
1. Use manual override to turn valve to the
fully closed position.
2. Make sure the roller of LS2 is touching the
cylindrical surface of TC2.
3. Case 1: For ROMpak 1, rotate TC2
clockwise slowly until a light click is heard.
Case 2: For ROMpak A, rotate TC2
anti-clockwise slowly until a light click
is heard.
e. Screw the self-locking nut clockwise to original
position (approximately twice 60 degree ).
f. Apply power to check the travelling position, If
the position is not correct, please repeat steps
a - f.
ROMpak 1/A
Picture D: Travel from position A to B is about
60 degree
A
B

ROMpak Installation Manual
14
Type 3 - Cam adjustment for metal cam
The following instruction is only applicable to
situation that the valve is clockwise for closing
(from the top view).
To set the Open position:
a. Turn power off.
b. Use manual override to turn valve to the fully
open position.
c. Remove cover and loosen the TC1 set screw
using a 2.5 mm Allen (hex.) key.
d. Case 1: If the roller of LS1 is touching
the cylindrical surface of TC1, rotate TC1
anti-clockwise* slowly until a light click
is heard.
Case 2: If the roller of LS1 is touching the flat
surface of TC1, firstly rotate TC1 clockwise
+
slowly until the roller of LS1 is touching the
cylindrical surface of TC1, then repeat Case 1.
e. Securely tighten the M5 set screw and apply
power to check the travelling position. If the
position is not correct, please repeat steps a - e.
f. Open position is now set.
* Clockwise for ROMpak A
+
Anti-clockwise for ROMpak A
To set the close position:
a. Turn power off.
b. Use manual override to turn valve to the fully
closed position.
c. Remove cover and loosen the TC2 set screw
using a 2.5 mm Allen (hex.) key.
d. Case 1: If the roller of LS2 is touching
the cylindrical surface of TC2, rotate TC2
clockwise* slowly until a light click is heard.
Case 2: If the roller of LS2 is touching the flat
surface of TC2, firstly rotate TC2 anti-clockwise
+
slowly until the roller of LS2 is touching the
cylindrical surface of TC2, then repeat Case 1.
e. Securely tighten the TC2 set screw and apply
power to check the travelling position. If the
position is not correct, please repeat steps a - e.
f. Close position is now set.
* Anti-clockwise for ROMpak A
+
Clockwise for ROMpak A
ROMpak A and ROMpak 1-6
TC: Travel Cam
LS: Limit Switch
TC1: “OPEN”
Clockwise
ROMpak 1-7: Increase opening degree to fully open
ROMpak A: Decrease opening degree
Anti-clockwise
ROMpak 1-7: Decrease opening degree
ROMpak A: Increase opening degree to fully open
TC2: “CLOSE”
Clockwise
ROMpak 1-7: Decrease closing degree
ROMpak A: Increase closing degree to fully closed
Anti-clockwise
ROMpak 1-7: Increase closing degree to fully closed
ROMpak A: Decrease closing degree
TC3: Synchronous turn with TC1
TC4: Synchronous turn with TC2
Commissioning
ROM 2-7

Keeping the World Flowing
15
Commissioning
For Anti-Clockwise to close actuators
PCB Function Switch 7 ON.
The indicator flag can be rotated 90º by removing
the actuator cover and loosening the locking screw
on the end of the indicator shaft.
Closed Switch Setting
Move the valve to the fully anti clockwise closed
position. Locate cam TC1 and adjust until switch
LS1 just operates.
Locate cam TC3 and adjust so the cam operates
the switch LS3 just before LS1 to ensure correct
indication at end of travel. The close limits are now
set.
Open Switch Setting
Move the valve to the fully clock wise open position.
Locate cam TC2 and adjust until switch LS2 just
operates. Locate cam TC4 and adjust so the cam
operates the switch LS4 just before LS2 to ensure
correct indication at end of travel. The open limits
are now set.

ROMpak Installation Manual
16
Commissioning
Initialisation - for actuators fitted with an
option card and potentiometers.
Mounted above the position travel cams is a
potentiometer used as a position reference for the
electronics. The potentiometer is factory set and
should require no customer adjustment. If the travel
cams have been adjusted then it will be necessary
to carry out the following procedure as the control
board must learn the new settings. Remove the
electrical control pak cover (as shown below) and
locate the DIP switches. Set DIP switch No 12
(labelled FOLO on the main PCB) to ON. Select local
control on the red local/remote control knob. Using
the black local control knob operate the actuator
fully OPEN, then fully CLOSED, then to a mid travel
position. The actuator can be stopped mid travel by
rotating the red control knob clock wise to the STOP
position. During this procedure the 4 LED indicators
will flash in sequence. Set DIP switch No 12 to OFF.
The position calibration is now complete.
If the travel cams have NOT been adjusted and
remain factory set it will not be necessary to
conduct the initialisation procedure.
Potentiometer adjustment (if fitted)
The potentiometer is factory set to operate over 90
degrees and should not require adjustment. It may
be necessary to adjust the potentiometer if the stop
bolts have been adjusted or the pot has slipped out
of range.
Move the valve to the fully closed position and
ensure the stop bolts are correctly set.
Note there are no stop bolts in ROMpak 1/A.
Remove the mechanical ROM cover (as shown
below) and remove the potentiometer mounting
screws to release the drive gear. Rotate the gear
so that a nominal 50 Ohms resistance pot value is
measured across terminals 10 and 11 (within the
ROM enclosure).
Refit the pot assembly ensuring the gears are
engaged and mounting screws are tight.
Electrical control pak cover removed
Mechanical ROM cover removed

Keeping the World Flowing
17
PCB
Switch Function Switch OFF Switch ON
1 LED Close Green / Open Red Close Red / Open Green
2 3PH Single phase supply Three phase supply
3 ESD Normally Open Normally Closed
4 ESD ESD Close direction ESD Open direction
5 P1 Close Priority Open Priority
6 P2 Close Priority Open Priority
7 CA Clockwise to Close Anti Clockwise to Close
8 PTR Maintain local control Push to run local control
9 TLO Open stop action - position Limit Open stop action - Torque
10 TLC Close stop action - position Limit Close stop action - Torque
11 RSC Remote control hardwired only Remote control hardwired and option
12 FOLO Option setting mode off Option setting mode
Commissioning
Setting of Control Function Switches
The 12 switch selector on the main PCB enables
different control functions to be chosen
Indication Relays
Two independent relays with volt free changeover
contacts are available for additional status
indication.
Relay S1 - Monitor relay. The relay will de-energise
under any of the following conditions.
Loss of power
Loss of control circuit supply
Local control selected
Local stop selected
Phase Lost
Relay S2 - Remote selected relay. The relay will
energise when remote is selected.

ROMpak Installation Manual
18
Commissioning
Optional Extras
Current position transmitter (CPT) and
Folomatic combined PCB.
CPT
The CPT gives continuous indication of valve
position and is factory set to give 4 mA Close
20 mA Open.
Folomatic Proportional Control
The Folomatic proportional control sets the valve
position relating to an input signal. The Folomatic is
also factory set to operate 4 mA Close 20 mA Open.
For normal Folomatic control connect the internal
DC supply terminals 27 to 21 and 28 to 22. Refer to
wiring diagram for all connections.
For Folomatic or other remote control options
the main PCB control function switch 11 must
be set to ON.
Manual / Auto Selection
Using a switched input you can select between
Folomatic (Auto) and hardwired (Manual) operation.
This can be used in applications where it is necessary
for the operation to override the Folomatic to allow
full manual control of the actuator via hardwired
inputs. Refer to wiring diagram for all connections.
CPT and Folomatic Adjustment
The CPT and Folomatic are factory set and usually
need no adjustment. If the gearbox stop bolts have
been adjusted conduct the Initialisation process as
descibed on page 12.
CPT Adjustment
Connect multimeter measuring mA to terminals
46 (+) and 45 (-). Move the actuator to the Close
position and adjust VR3 Zero potentiometer to
measure 4 mA output. Move the actuator to Open
and adjust VR4 Span potentiometer to measure
20 mA. The two adjustment potentiometers are
located on the CPT/Folomatic PCB and are identified
by text on the board. VR4 is mounted at the edge
of the PCB.
Current Position Transmitter (CPT) and
Folomatic combined PCB
Folomatic Adjustment
Position the red local control selector to Stop to
prevent actuator from moving. Set the control
function switch No.12 on the main PCB to ON.
Apply a 4 mA control signal onto terminals 48 (+)
and 47 (-) then rotate black control knob clockwise
to the Close position. Apply a 20 mA control signal
then rotate the control knob anti-clockwise to
the Open position. Return switch 12 to the OFF
position. For high demand to close apply 20 mA
signal then rotate black control knob clockwise to
Close position. Apply 4 mA signal then rotate
anti-clockwise to Open position.

Keeping the World Flowing
19
Maintenance and Troubleshooting
Weights
Every Rotork actuator has been fully tested before
dispatch to give years of trouble free operation
providing it is installed, sealed and commissioned
in accordance with the instructions given in this
publication. Covers should not be removed for
routine inspection as this may be detrimental to the
future reliability of the actuator. Check the actuator
to valve fixing bolts for tightness. If the motorized
valve is rarely operated, a routine operating schedule
should be set up. Check the actuator enclosures for
damage, loose or missing fasteners. Ensure there is
not an excessive build up of dust or contaminant on
the actuator.
Should you require technical assistance or spares,
Rotork guarantees the best service in the world.
Contact your local Rotork representative or the
factory direct at the address on the nameplate,
quoting the actuator type and serial number.
A full listing of our worldwide sales and service
network is available on our website at
www.rotork.com
The actuator gearbox and switch unit contain
no serviceable parts.
WARNING: All electrical supplies to
the actuator must be isolated before any
maintenance is carried out.
Lubrication
The gearbox of the ROMpak actuator is fully
enclosed, and it has already been lubricated with
suitable grease.
Troubleshooting
Actuator Fails to Start on Local Control
Set the selector switch to local control and switch
the power on. If the actuator fails to start check the
supplied power and voltage is correct as indicated
on the nameplate. If power supply is correct inspect
cartridge fuse located on main PCB. If the motor is
very hot, the thermostat may have tripped. Allow
the motor to cool and the thermostat to auto-reset.
Actuator Fails to Start in Remote Control
Set the selector switch to remote control and switch
the power on. Check all field wiring connections are
correct and attempt operation.
Valve Not Seating Correctly
End of travel switch not set correctly. Adjust travel
switch as necessary to characteristic of valve and
then initialise control board.
Size 1ph DC 3ph
A 5 5 N/A
1 4 4 N/A
2 13 14 15
3 13 14 15
4 24 24 25
5 24 24 25
6 24 24 25
7 28 28 29
Weight of ROMpak (kg)

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PUB008-006-00
Issue 07/18
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to change. For the very latest version release, visit our website at www.rotork.com
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Published and produced in the UK by Rotork Controls Limited. POWTG0718
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