Royal Enfield Himalayan BS IV 2018 User manual

BS IV

FOREWORD
Thank you for choosing the Royal Enfield Himalayan motorcycle. Your new motorcycle is the product born from Royal Enfield’s
vast experience of riding in the Himalayas since decades, from exhaustive testing in all conditions, and our continuous striving
for superior reliability and performance.
Please read this Owner’s Manual carefully before riding so that you will be thoroughly familiar with the proper operation of the
Himalayan’s controls, its features and capabilities.
To ensure a long and trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. This
Owner’s Manual should be considered a permanent part of your motorcycle and should remain with it even if your motorcycle
is subsequently sold.
TALK TO ROYAL ENFIELD:
Our relationship with you does not end with the purchase of your Himalayan. Your feedback on the buying and ownership
experience is very important in helping us better develop our products and services for you. Please help us by registering your
email address at your dealership. You will then receive an online customer satisfaction survey invitation to your email address
where you can give us this feedback.
Finally, welcome to the Royal Enfield community! Log on to the exciting world of Royal Enfield on www.royalenfield.com to
know more about the company, the community and the next big ride on your Himalayan. We look forward to sharing your
adventures.
—Team Royal Enfield

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NOTICE
NOTE:
This motorcycle meets Bharat Emission Norms -
Bharat Stage - IV
All information in this manual is based on the latest product information available at the time of publication. Due to
continuous improvements, there may be discrepancies between the information in this manual and your motorcycle.
Royal Enfield reserves the right to make production changes at any time without prior notice and without incurring any
obligation to make the same or similar changes to motorcycles previously built or sold.
All images shown are for reference to explain and need not to be exactly the same on the model you own. Technical
specifications are subject to change without prior notice.
“© Copyright 2017 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied,
distributed or otherwise dealt without the express permission in writing of Royal Enfield”.

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Part No. 1041325/C / Qty. 4000 / Jan. ‘18
Contact Us:
Royal Enfield Support : 1800-2100-007
Email : [e-mail]
Twitter : @RoyalEnfieldSupport
Web : www.royalenfield.com
Disclaimer
1. Wash the motorcycle only with plain water. Do not use any cleaning agents or detergents, especially on painted
surfaces, as it will cause discoloration and damage to the paint.
2. Do not polish your motorcycle as it will increase the gloss level and damage the paint
3. Scratches or marks on painted / plastic surfaces cannot be removed OR touched up
4. Warranty is not applicable for discoloration of the Silencer & Exhaust pipe, as it is a natural process that will happen
during usage.
NOTICE

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CONTENTS
Personal and Motorcycle Information ......................................................................................................................... 6
Technical Specifications .............................................................................................................................................. 7
Recommended Lubricants .......................................................................................................................................... 1 5
Safety Definitions ......................................................................................................................................................... 17
Motorcycle Identification Numbers............................................................................................................................. 18
Location of Key Parts ................................................................................................................................................... 19
Operation of Controls .................................................................................................................................................. 22
Pre-Operational Checks ............................................................................................................................................... 45
Safe & Happy Riding..................................................................................................................................................... 47
Running in Period ........................................................................................................................................................ 57
Starting ......................................................................................................................................................................... 59
Gear Shifting, Riding & Stopping ................................................................................................................................. 62
Parking.......................................................................................................................................................................... 64
Periodical Maintenance Chart ...................................................................................................................................... 65

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CONTENTS
Tools & First Aid kit ....................................................................................................................................................... 71
Minor Maintenance Tips .............................................................................................................................................. 73
Long Trip Precautions .................................................................................................................................................. 98
Shock Absorber ............................................................................................................................................................ 100
Off Roading .................................................................................................................................................................. 101
Washing Procedure ...................................................................................................................................................... 103
Storage Precautions ..................................................................................................................................................... 107
Trouble Shooting.......................................................................................................................................................... 108
Warranty Terms & Conditions ...................................................................................................................................... 112
Emission Warranty ....................................................................................................................................................... 115
Service Coupons ........................................................................................................................................................... 1 20
Paid Service & Maintenance Record............................................................................................................................. 131
Regional Offices ........................................................................................................................................................... 133
Authorised Dealers ....................................................................................................................................................... 134
Notes ............................................................................................................................................................................ 160

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PERSONAL & MOTORCYCLE INFORMATION
Name
Door No./Street
Locality
City State Pin
Contact Nos. Res: Off: Mobile : E-mail :
Engine No. Battery No.
Frame No. Battery make
Reg. No. Licence No.
Date of Sale Valid till dt.
Model Key No. :
Tyre make Colour
Sold by Dealer Code
Motorcycle Installation Form (MIF) No.

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TECHNICAL SPECIFICATIONS
ENGINE
Engine Type ..................................... Single Cylinder, 4 Stroke, SOHC, Air cooled, Fuel Injection
Bore ................................................. 78 mm
Stroke............................................... 86 mm
Displacement .................................. 411 cc
Compression ratio ........................... 9.5:1
Max Power....................................... 24.5 bhp (18.02 KW) @ 6500 rpm
Max Torque ...................................... 32 Nm @ 4250+250 rpm
Idle rpm ........................................... 1250+50 rpm at EOT 80 deg
Starting System ............................... Electric Start
Air filter element .............................. Paper element
Lubrication ...................................... Forced Lubrication, Wet sump
Engine oil capacity .......................... 2.3 L (Initial fill only), 2.0 L (Subsequent Refills)

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Engine oil grade............................... SAE 15W 50 API SL Grade JASO MA 2 Semi Synthetic
Cooling ............................................ Air cooled with Oil cooler
IGNITION SYSTEM
Ignition system ................................ Electronic ECU / Variable
Spark plug........................................ Bosch - UR5CC
Spark plug gap................................. 0.7 to 0.8 mm
TRANSMISSION
Clutch .............................................. Wet Multi Plate
Primary drive ................................... Gear
Primary ratio .................................... 2.312:1
Gear box .......................................... 5 Speed, Constant Mesh
TECHNICAL SPECIFICATIONS

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Gear Ratios
1st Gear............................................. 1st 2.916:1
2nd Gear .......................................... 2nd 1.833:1
3rd Gear ........................................... 3rd 1.428:1
4th Gear ........................................... 4th 1.173:1
5th Gear ........................................... 5th 1:000:1
Secondary Drive .............................. 5/8” Chain & Sprocket
Secondary Ratio .............................. 2.533:1
Drive Chain links .............................. 110 links
TECHNICAL SPECIFICATIONS

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TECHNICAL SPECIFICATIONS
CHASSIS
Frame .............................................. Half duplex split cradle
Suspension Front ........................ Telescopic, Hydraulic Damping, Front wheel travel: 200 mm
Rear .......................... Swing arm with Linkage type Hydraulic damping Mono shock,
................................. Rear wheel travel: 180 mm
Brakes Front Disc................. 300mm Dia disc.
Rear Disc .................. 240mm Dia disc.
Tyre size Front ........................ 90 / 90 - 21
Rear .......................... 120 / 90 - 17
Tyre Pressures
Solo Front ........................ 25 PSI / 1.75 Kg/cm2
Rear .......................... 32 PSI / 2.25 Kg/cm2

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TECHNICAL SPECIFICATIONS
With Pillion
Front ........................ 27 PSI / 1.89 Kg/cm2
Rear .......................... 34 PSI / 2.39 Kg/cm2
Steering lock .................................... In built
Fuel tank capacity* .......................... 15 + 0.5 litres approx *
Low fuel warning ............................ Fuel Gauge (Red zone) 5.5 +0.5 litres approx.*
Dead stock (unusable fuel).............. 0.5 litre approx.*
* The above values are approximate and the actual capacity may vary with each fuel tank .

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ELECTRICALS
Flywheel magneto .......................... 221W @ 1500 rpm
Generation....................................... Alternator, III Phase
System ............................................. 12V - DC
Battery ............................................. 12V - 8 AH MF
Head lamp ....................................... 12V, H4-60/55W - BULB
Tail lamp / Brake lamp..................... 12V - 4/1W LED
Licence Plate illuminator ................ 12V - LED
Front position lamp......................... 12V - LED
Speedometer lamp .......................... 12V - LED
Hi beam indicator............................ 12V - LED
Neutral lamp telltale........................ 12V - LED
TECHNICAL SPECIFICATIONS

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WARNING
Using bulbs/ electrical gadgets other than specified rating may lead to overloading / erratic behaviour / premature
failure of electrical system.
Modifications or fitments which are not approved by Royal Enfield, will seriously affect the performance of the vehicle
and will render the warranty void.
Turn signal telltale ........................... 12V - LED
Turn signal ....................................... 12V, 10W * 4 Nos.
Horn................................................. 12V, 2.5 Amp.
Starter Motor ................................... 12V, 0.7 KW
Instrument Cluster........................... Digital cluster with main and compass LCD
Side Stand indicator......................... LCD Indication
TECHNICAL SPECIFICATIONS

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DIMENSIONS
Length.............................................. 2190 mm
Width ............................................... 840 mm
Height .............................................. 1360 mm
Wheel base ...................................... 1465 mm
Ground clearance. ........................... 220 mm
Saddle Height .................................. 800 mm
WEIGHTS
Kerb weight (90% fuel&oil) ........... 191 kgs.
Max. Pay load................................... 174 Kgs.
Values / Dimensions mentioned above are for reference only.
In view of continuous improvements being done on our motorcycles, the specifications are subject to change without
prior notice.
TECHNICAL SPECIFICATIONS

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RECOMMENDED LUBRICANTS
Capacity
FRONT FORK OIL
SAE 15W 50 API SL Grade JASO MA 2 Semi Synthetic
Grade
2.3 Ltrs. (First Fill only ) 2.0 Ltrs. Approx. (during oil & filter element replacement in periodical
maintenance)
Capacity
Grade
455 ml/leg
2W/35
ENGINE OIL
BRAKE FLUID
Capacity
Grade
Frt./Rr. 50ml
DOT 3 or DOT 4
DO NOT Mix DOT 3 & DOT 4 brake fluid together.
CAUTION
Using Non Recommended / In-Correct oils, can cause serious damage to the moving parts, affect performance of the
motorcycle AND void the warranty.

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NOTE
Recommendation subject to change without notice.
ISO 14001 OPERATION CONTROL PROCESS
As per the guidelines in the ISO 14001 Environmental Management System, customers are advised to carry out timely
replacement of Engine, Front Fork and Brake oils, ONLY through a Royal Enfield Authorised Dealer / Service Center for
the safe disposal of the used oils to prevent Environmental pollution.
In case the oils are replaced privately, it is advised to ensure the old / removed oils are collected carefully and reached to
a certified disposal agency, nearest to you to safely disposing the oils.
Similarly, hazardous wastes such as old/discarded Batteries, Tyres, Tubes, Cables, Gaskets, Oil filters etc. should also be
disposed off carefully and properly only through a certified disposal agency.
RECOMMENDED LUBRICANTS

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The information given under the titles : Warning, Caution and Note are for your safety and for the care and safety to your
motorcycle and others. Please read these carefully and if disregarded may result in injury to yourself or others and damages
to the motorcycle.
WARNING
Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider or other persons.
CAUTION
This message if disregarded may result in damage to the motorcycle.
NOTE
Indicates important and useful messages for clearer understanding.
All Images shown in subsequent pages are for reference to explain and need not to be exactly the same on the model you
own.
SAFETY DEFINITIONS

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MOTORCYCLE IDENTIFICATION NUMBERS
FRAME NUMBER
Punched on steering head tube right side.
ENGINE NUMBER
Punched on crankcase top side.
CAUTION
It is illegal to tamper with OR alter the VIN / Engine numbers of the motorcycle as it will not only against the law BUT will
render the vehicle registration AND warranty VOID.

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LOCATION OF KEY PARTS
1. Horn Button
2. Turn Signal Switch
3. Head Lamp Dip Switch
4. Rear View Mirror Left Side
5. Wind Shield
6. Instrument Cluster
7. Rear View Mirror Right Side
8. Engine Stop Switch
9. Electric Start Switch
10. Fuel Tank Cap
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