Royal Enfield Continental GT User manual

EURO IV

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Foreword
Royal Enfield Continental GT. The most fun you’ll ever have on a motorcycle. It’s a machine with a story, a nod to
motorcycling’s finest hour, the best expression yet of a cultural phenomenon that has simply refused to fade away
- the cafe racer.
And now you have one of your own. Congratulations!
Your meticulously re-engineered Continental GT debuts a twin downtube cradle frame chassis developed by the
renowned Harris Performance from UK. A new engine displaces 535cc and dollops of torque, when you need it. W ith
gas-charged rear shockabsorbers from Paoli and Brembo disc brakes, you stay in charge. W ith an aerodynamic
seating position, Pirelli Sports Demon tires and a remapped ECU, the new Continental GT is part homage, part
engineering tour-de-force.
This manual will help you to operate your motorcycle and guide you to wholly maintain it. W e have also provided tips
on safe riding and on minor adjustments for the care of your motorcycle. W e request you to carefully read the terms
and conditions of warranty and other useful information given in this manual before starting to use your Continental
GT. Log on to the exciting world of Royal Enfield on www.royalenfield.com/br to get to know more about the company,
its products and news from time to time.
Welcome to the world of the Rockers, and enjoy your burn-ups atop this spectacular machine.

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All information in this manual is based on the latest product information available at the time of publication. Due to continuous
improvements or other changes, there may be discrepancies between information in this manual and your motorcycle. Royal
Enfield reserves the right to make production changes at any time without prior notice and without incurring any obligation to
make same or similar changes to motorcycles previously built or sold.
All images shown are for reference to explain and need not to be exactly the same on the model you own. Technical
specifications are subject to change without prior notice.
© Copyright 2016 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual
shall be copied, distributed or otherwise dealt without the express permission in writing of Royal
Enfield.
Notice
Part No. 1010222/A / Qty. 250 / Sep. ‘16

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The information given under the titles: Warning, Caution and Note are for your safety and for the care and safety to your
motorcycle and others. Please read these carefully and if disregarded it may result in injury to yourself or others and
damages to the motorcycle
Statement in this manual preceded by the following words are with special significance.
Warning
Indicates a potentially hazardous situation, which if not avoided, could result in serious injury, or damage.
CAUTION :
Indicates a potentially hazardous situation , if not avoided, may result in minor or moderate injury and / or damage.
NOTE :
Indicates important and useful messages for clear understanding.
Safety Definitions

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PERSONAL & MOTORCYCLE INFORMATION .... 5
SAFE RIDING TIPS/GUIDELINES ............. ........... 6
RULES OF THE ROAD ......... ............................. 10
TECHNICALSPECIFICATIONS ........................... 12
RECOMMENDED OILS ....................................... 15
MOTORCYCLE IDENTIFICATION
NUMBER - DETAILS .......................................... 16
ENGINE NUMBER - DETAILS .............................. 18
KEY PARTS LOCATION ..................................... 19
OPERATIONOF CONTROLS .............................. 22
SAFE & HAPPY RIDING .................................... 29
PRE OPERATIONAL CHECKS ............................ 30
RUNNING IN ...................................................... 31
WARNING INDICATIONS & SAFETY SYSTEMS . 32
STARTING ........................................................ 36
Contents
GEAR SHIFTING ................................................ 39
PARKING ........................................................... 40
PERIODICAL MAINTENANCE ............................. 41
TOOLS KIT........................................................ 45
MINOR MAINTENANCE TIPS .............................. 46
LONG TRIP PRECAUTIONS ............................... 68
WASHING PROCEDURE .................................... 69
STORAGE PRECAUTIONS ................................ 71
ABS WIRING DIAGRAM .................................... 73
TROUBLE SHOOTING ....................................... 75
WARRANTY ..................................................... 80
EVAPORATIVE EMISSION CONTROL SYSTEM
WARRANTY ..................................................... 82
SERVICE MAINTENANCE RECORD .................... 84
NOTES .............................................................. 88

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Personal & Motorcycle Information
Name
Door No./ Street
Locality
City Country
Contact
Res : Off :
Mobile : Email :
Licence No. Valid till :
Model Color :
Engine No.
VIN. No.
Tyre make Front : Rear :
Tyre Nos. Front : Rear :
Battery make Battery No.
Sold by
Date of Sale

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Safe Riding Tips / Guidelines
Befor e operating your new motorcycle, we
request you to carefully read and follow the
operating and maintenance instructions detailed
in this manual for the safety of your own, your
motorcycle, and also that of others.
Know and respect the rules of the road. Please
be a safe rider for your own safety and for others
in road.
Before starting the motorcycle, check for proper
operation of brakes, clutch, gear shifter, handle
bar controls, tyre pressures, fuel and oil levels.
Use only genuine Royal Enfield spare parts and
app roved ac c es s or i es . U se of ot h er
manufacturer’s performance parts may affect
the performance of your motorcycle and render
the motorcycle void of warranty. See your Royal
Enfield Authorized Dealer for details.
W henever refuelling your motorcycle, please
exercise utmost caution and carefully observe
the following rules.
DO NOT smoke and please ensure that there
are no open flames or sparks near the
motorcycle, when refuelling OR servicing
the fuel system.
Switch OFF mobile phones and other hand
held electronic devices. Open the fuel filler
cap slowly.
Refuel in a well ventilated area with the
engine turned off.
DO NOT fill the tank to its brim. Please fill
fuel only till the bottom of the filler neck
insert, so as to leave air space in the fuel
tank to allow for fuel expansion.
Warning
Royal Enfield cautions you against the use of certain
nonstandard parts such as aftermarket and custom
made extended front forks or suspensions, which may
adversely affect performance and handling. Removing
or alt er in g or igin al p art s may ad ver s ely aff ec t
performance and could result in to an accident.

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Safe Riding Tips / Guidelines
A new motorcycle must be operated according to
the special running-in-procedure. See running-
in-procedure mentioned in Page No. 31.
Operate motorcycle only at moderate speeds and
out of traffic until you have become thoroughly
f am il ia r wi th i t s op er at ion a nd h an dl in g
characteristics under all conditions.
DO NOT exceed the legal speed limit or drive too
fast for existing conditions. Always reduce speed
when poor driving conditions exist. High speed
increases the influence of any other condition
affecting stability and increases the possibility of
loss of control.
NOTE:
If you are an inexperienced rider we recommend that
you obtain formal training on correct motorcycle riding
techniques and become thoroughly familiar with the
operation of your particular motorcycle. New riders
should gain experience under various conditions while
driving at moderate speeds.
Pay strict attention to road s urfaces and wind
conditions. Any two wheeled motorcycle may be
subject to the following upsetting forces:
Wind blasts from passing trucks.
Rough uneven road surfaces.
Slippery road surfaces.
These forces may affect the handling characteristics
of your motorcycle. If this happens, reduce speed
and guide the motorcycle relaxed to a controlled
condition. Do not brake abruptly.
Operate your motorcycle defensively. Remember
that, a motorcycle does not afford the same
protection as an automobile in an accident. One
of the most common accident situations occurs
when the driver of the other motorcycle fails to
see or recognize a motorcycle and turns into the
oncoming motorcyclist.

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Safe Riding Tips / Guidelines
Wear an approved helmet, clothing, and foot gear
suited for riding a motorcycle. Bright OR light
colours are best for greater visibility in traffic,
especially at night. Avoid loose, flowing garments
and scarves.
W h en c ar r yi ng a p il li on ri der, it is you r
responsibility to instruct them on proper riding
procedures.
DO NOT allow other individuals, under any
circumstances, to operate your motorcycle
unless you know they are experienced, licensed
riders and are thor oughly familiar with the
operating conditions of your motorcycle.
Warning
Regularly inspect shockabsorbers and front forks
and look for leaks. Replace worn out parts. Worn
out parts can adversely affect stability and handling.
Warning
For your personal welfare, all the listed service and
m ai nt en an c e r ec om me ndat ion s s hou ld be
per formed. Lack of regular maintenance at the
suggested intervals may affect the safe operation
of your motorcycle.
Warning
Avoid any contact with the exhaust system. Wear
clothing that will completely cover the legs while
riding. The exhaust system gets very hot when the
engine is running and remains too hot, even after the
engine is turned off. Failure to wear proper or protective
clothing could result in serious injury.
Warning
E xh aus t g as es c on tains p oisonou s c ar bon
monoxide and chemicals, known to cause Cancer,
Birth defects or other reproductive defects.

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Safe Riding Tips / Guidelines
Warning
M ot or c yc le bat t er ies c on t ain lead an d l ea d
components, acids and chemicals known to cause
cancer, birth defects or other reproductive harm.
Exercise extreme caution while handling a battery.
Wash hands thor oughly whenever a batt er y is
handled.
Warning
Consult your Royal Enfield Authorized Dealer
regarding any questions or problems that occur in
the operation of your motorcycle. Failure to do so
may aggravate an initial problem, cause costly repairs
& jeopardize your personal safety.
Warning
DO NOT tow a disabled motorcycle. The steering
and handling of the disabled motorcycle will be
impaired due to the force of the towline. If a disabled
motorcycle must be transported, use a truck or a
trailer. Towing a motor cycle may cause loss of
control of the motorcycle in the front, leading to an
accident.
Warning
DO NOT pull a trailer behind a motorcycle. Towing
a trailer may cause reduced braking efficiency, tyre
overloading and unstable handling. Towing a trailer
may cause loss of control of the motorcycle in the
front, leading to an accident.

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Rules of the Road
Be sure your number plate is installed in the
position specified by law and it is clearly visible
at all times.
Ride at a safe speed that is consistent with the
type of road surfac e you are on. Pay strict
attention to whether the surface is :
Dry
Oily
Icy
Wet
Watch for loose debris, such as leaves, slippery
substances or loose gravel that can hamper the
stability of your motorcycle.
DO NOT exceed the legal speed limit or drive too
fast for existing conditions. Always reduce speed
when poor driving conditions exist. High speed
increases the influence of any other condition
affecting stability and increases the possibility of
loss of control.
Keep to the correct side of the road center line
when meeting oncoming motorcycle.
Actuate your turn signals and exercise caution
when passing other motorcycles going in the
same direc tion. Never t ry to pass another
motorcycle going in the same direction at street
intersections, on curves, or when going up/or
down a hill.
At street intersection give the right-of-way to
the motorcycle on your left or right. DO NOT
presume you have the right-of-way.
Always signal when preparing to stop, turn or
pass.
W hile turning either right or left, watch for
pedestrians, animals, as well as motorcycles.
All traffic signs, including manual controls at
inter s ec tions, should be obeyed promptly.
SLOW DOW N at traffic signs near schools and
CAUTION signs at railroad crossings.

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When intending to turn, signal at least 100 feet
(30.5 meters) before reaching the turning. Be
close to the center line (unless local rules
require otherwise), slow down and then turn
carefully.
Never jump a traffic light. When a
change is imminent from GO to
STOP ( or vic e vers a) a t
intersections, slow down and wait
for the light to change to green.
Never run through a yellow or red
traffic light.
DO NOT leave the curb or parking area without
signalling. Be sure your way is clear to enter
moving traffic. A moving line of traffic always
has the right-of -way.
When parking the motorcycle, park on a firm
and flat surface to prevent it from falling over.
Protect your mot orcycle against theft. After
parking your motorcycle, ensure that steering
head is locked and then remove the Ignition key.
Rules of the Road
Red
Yellow
Green

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IGNITION SYSTEM
Ignition system ............ Electronic Ignition
Spark plug Electrode gap 0.8 - 0.9 mm
Spark plug .................. WQR8DC (Bosch)
TRANSMISSION
Clutch ......................... Wet Multiplate (7 Plates)
Primary drive .............. Duplex Chain
Primary Drive Ratio ..... 2.15 : 1
Gear box .................... Constant Mesh 5 Speed
Gear shift pattern ....... 1 - N - 2 - 3 - 4 - 5
Gear Ratios ................ 1st 3.063:1
............................ 2nd 2.013:1
............................ 3rd 1.522:1
............................ 4th 1.212:1
............................ 5th 1.000:1
Secondary Drive ........ 18 Teeth (F.D. Sprocket)
Final Drive Ratio ......... 2.12:1
Drive Chain Links ........ 101 Pitch
Technical Specification
ENGINE
Engine ........................ 4 Stroke, air cooled, single
........................... cylinder, OHV, SI Engine
Capacity ..................... 535 cc
Bore ........................... 87 mm
Stroke ......................... 90 mm
Compression ratio ...... 8.5 : 1
Max. Power @ RPM .... 21.4 kw @ 5100 RPM
Max. Torque @ RPM ... 44 Nm @ 4000 RPM
Air Filter Element ........ Paper Element
Lubrication ................. Forced Lubrication, Wet Sump
Fuel System ............... Electronic Fuel Injection

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Technical Specification
CHASSIS
Frame .......................... Tubular steel double cradle
Tyre size
Front: .................. 100/90-18 M/C 56H
Rear: .................... 130/70-18 M/C 63H
Tyre pressure
Front- Solo: ........ 1.41 Kg/cm2 (20 PSI)
Pillion: ..... 1.55 Kg/cm2 (22 PSI)
Rear- Solo: ........ 2.11 Kg/cm2 (30 PSI)
Pillion: ..... 2.25 Kg/cm2 (32 PSI)
Fuel tank capacity ....... 13.5 Litres***
Low fuel warning ........ 3.00 Litres
Suspension
Front: .................. Telescopic, Stroke 110mm
Rear: .................... Twin - Gas Charged,
............................. Stroke 80 mm
Front fork oil capacity . 430 ml per leg
Front fork oil ................ Gabriel Fork Oil 2W 35
Note:
***Fuel tank capacity given here is approximate. It can vary
marginally from this specified value.
Hydraulic Brakes
Front: .................. 300 mm dia floating disc,
............................. twin piston floating caliper
Rear: ................... 240 mm dia disc, single
............................. piston floating caliper
Brake oil grade ............ DOT 4 or above
Brake oil capacity
Front: ................... 50 ml
Rear: .................... 100 ml
ELECTRICALS
Generation ................... Alternator
System ........................ 12V DC
Battery ........................ 12V - 14 AH
Head lamp ................... 12V, 60/55 W,
............................. Halogen Bulb
Tail/Brake lamp ............. 5/21 W

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Technical Specification
DIMENSIONS
Length .................................................. 2060 mm
Width .................................................... 760 mm
Height ................................................... 1070 mm
Wheel base .......................................... 1360 mm
Saddle height ....................................... 810 mm
Ground clearance ................................ 140 mm
WEIGHTS
Mass of motorcycle in running order ... 267 Kg
Max pay load ........................................ 98 Kg
Max technical permissible mass ........... 365 Kg
PERFORMANCE
Max Speed............................................... 137 Kmph
WARNING
Using bulbs / other electrical gadgets other than
spe cified ra ting may lead to over loading / erratic
behaviour / premature failure of electrical system.
Modifications on the motorcycle which are not approved
by Royal Enfield may not only disqualify for warranty, but
also affects performance of the motorcycle.
Turn signal ................... 12V, 10W X 4 Nos.
Instrument Cluster ....... Digital instrument Cluster
............................. with LCD
High beam indicator ..... 12V, 0.2W (LED)
Neutral Indicator .......... 12V, 1.12W
Horn (Dual) .................. 12V, 2.5A (dual tone-LT, HT)
Starter Motor ............... 12V, 0.9 KW
NOTE :
1. Values / Dimensions given above are for your guidance only.
2. In view of continuous improvements being done on our products, the specifications are subject to change without notice.

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Warning
DO NOT switch oil brands indiscriminately because some oil interact chemically when mixed. Use of interior oils or
non-detergent oils can damage the engine.
DO NOT Mix DOT 4 & above brake fluid together.
Recommended Oils
OIL GRADE CAPACITY
1. Engine Oil 15W50 API SL 1. Dry Initial Fill : 2.75 Litres
JASO MA ESTER 2. Periodical Maintenance fill : 2.4 Litres
Semi synthetic oil (Including filter replacement)
2. Front Fork Gabriel Front Fork Oil 2W 35 430 ml/ leg
3. Brake Fluid DOT 4 or above Front: 50 ml
Rear: 100 ml

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Motorcycle Identification Number - Details
The VIN is a 17 digit number punched on right side of the frame tube and in the information plate rivetted to the frame
down tube.
Sample VIN : ME3 X X XX X X G X X X X X X X
Manufacturer’s code
Type of Frame
Type of Engine
Variant / Version
Ignition System
Transmission Type
Production Year
As sembly f actor y
Production Serial No.
(C-Chennai, K-Kanchipuram)
(2016: G, 2017: H, etc.)

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Motorcycle Identification Number - Details
CHASSIS NUMBER
Punched on the steering head tube right side
VIN INFORMATION PLATE
Rivetted on the right side frame tube.
Caution :
It is illegal of tamper with the VIN / information plate as it is the only means of identification of the motorcycle.

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The engine number is punched on the left hand side top of the left Crankcase. It is the means of identification of the Engine
and its production details. Please do not tamper with the number as it is prohibited by law.
Engine Family
Engine Capacity
Type of Start
Transmission
Fuel Feed
Assembly Factory
Year of Manufacture
(2014-E, 2015-F and so on)
Production Month
U6S 5 F X X X X X X X X X
(A - Jan., h - Aug., K - Sep., N - DEC.)
Production Serial Nos.
Engine Number - Details
(0-Chennai, 1-Kanchipuram)

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Key Parts Location
1. Horn Button
2. Turn Signal Switch
3. Clutch Lever
4. Day Flash Switch
5. Head Lamp Dip Switch
TOP VIEW
6. Manual Bistarter / Choke
7. Speedometer
8. Ignition Switch
9. Malfunction Indicator Lamp
10. RPM (Tacho) Meter
11. Engine Kill switch
12. Electric Start Switch
13. Fuel Tank Cap
2
1
3
48 11
12
13
97
5 6 10