RSi Smartcanopy EVO User manual

FITMENT INSTRUCTIONS
FORD RANGER DOUBLE CAB
LIKE SHARE FOLLOW
PLEASE ENSURE TO READ FITMENT INSTRUCTIONS CAREFULLY
BEFORE ATTEMPTING TO INSTALL.

1
Set Screw M8 x 30
DESCRIPTION QTY EXAMPLE
20
FITMENT KIT CONTENT (HARDWARE)
FITMENT KIT CONTENTS
M8 Nyloc Nut 8
M8 X 20 Fender Washers 28
Set Screw M6 x 20 2
M8 Spring Washer 12
5mm Foam Strip 1
4.5mm Rubber Pad (Rear) 2
4.5mm Rubber Pad (Front) 2
M6 Spring Washer 2
M6 X 16 Fender Washers 2
DOCUMENT REVISION 4.
M8 Weldnut 8

2
BRACKETS
Front Mount Bracket Left
DESCRIPTION QTY EXAMPLE
1
FITMENT KIT CONTENT (COMPONENTS)
CATEGORY TOOLS EXAMPLE
TOOLS
Socket Wrench & Accessories
Flat Spanners
REQUIRED TOOLS
Torx Keys
NO. 10 & 13
Socket Wrench
NO. 10 & 13
FULL SET
FITMENT KIT CONTENTS & REQUIRED TOOLS
Torque Wrench FULL SET
1
1
1
2
1
1
Front Mount Bracket Right
Rear Mount Bracket Left
Rear Mount Bracket Right
Front Load Spreader Plate
Wire Harness Connectors
Plug

3
FITMENT OF THE RSI SMARTCAP TO VEHICLE
PLEASE ADHERE TO BELOW TO PREVENT DAMAGE TO VEHICLE AND RSI SMARTCAP DURING FITMENT
WARNING
!
1. ONL Y USE THE RECOMMENDED TOOLS AS INDICATED IN THE FITMENT INSTRUCTION ABOVE
2. ONL Y USE THE HARDW ARE PROVIDED IN THE FITMENT KIT OUTLINED ON THE PAGE BEFORE
3. HANDLE ALL RSI SMARTCAP FITMENT COMPONENTS WITH CARE UPON UNPACKING.
4. IT IS RECOMMENDED THAT THE MINIMUM OF FOUR PEOPLE ARE USED TO LIFT THE RSI SMARTCAP.
5. NEVER USE ACETONE ON PAINTWORK
STEP
TWO
1. UNPACK ALL COMPONENTS & THE HARDWARE KIT FROM PACKAGING; ENSURE THAT
EVERYTHING IS ACCOUNTED FOR AS INDICATED ON PAGE BEFORE
2. WHEN UNPACKING COMPONENTS, PLEASE PLACE THEM ON A PROTECTED SURFACE
(E.G. FOAM) TO ENSURE THAT THE PAINT IS NOT DAMAGED OR SCRATCHED
STEP
THREE
1. REMOVE ANY CAB GUARD, ROLL BAR, TONNEAU COVER ETC.
2. REMOVE THE SPECIFIED TORX SCREWS.
3. APPLY 5MM FOAM STRIP ALONG TOP SURFACE OF FRONT LIP OF LOAD BIN
STEP
FOUR
1. POSITION THE FRONT MOUNT BRACKET IN THE FRONT LEFT HAND CORNER OF THE LOAD BIN.
2. USE TWO M8 X 30 SET SCREWS WITH M8 SPRING WASHERS AND M8 X 20 FENDER WASHERS
TO LOOSELY SCREW THE BRACKET TO THE FRONT OF THE LOAD BIN.
3. USE FOUR M8 X 30 SET SCREWS WITH FOUR M8 SPRING WASHERS AND M8 X 20 FLAT WASHERS
TO FASTEN THE BRACKET TO THE SIDE OF THE LOAD BIN
4. ONCE THE BRACKET IS IN THE CORRECT POSITION, FASTEN ALL THE SET SCREWS TO 25NM.
5. REPEAT THIS PROCESS IN THE FRONT MOUNT BRACKET RIGHT HAND SIDE IN THE FRONT
RIGHT HAND CORNER OF THE LOAD BIN.
M8 X 30 Set Screws
Front Mount Bracket Left
M8 X 30 Set Screws
M8 Spring Washer
M8 X 20 Fender Washer
STEP
ONE 1. APPLY 5MM FOAM STRIP ON THE FRONT LIP OF THE BIN TO TAKE UP STEP
Mounting Pad
4.5mm Mounting Pad
M6 X 20 Set Screws
Front Mount Bracket Left
M8 X 30 Set Screws
M8 Spring Washer
M8 X 25 Flat Washer

4
FITMENT OF THE RSI SMARTCAP TO VEHICLE
STEP
FIVE
1. POSITION THE REAR MOUNT BRACKET LEFT HAND IN THE REAR LEFT HAND CORNER OF THE LOAD BIN.
2. USE TWO M8 X 30 SET SCREWS WITH M8 SPRING WASHERS AND M8 X 20 FLAT WASHERS
TO LOOSELY SCREW THE BRACKET TO THE FRONT OF THE LOAD BIN.
4. ONCE THE BRACKET IS IN THE CORRECT POSITION, FASTEN ALL THE SET SCREWS TO 25NM.
5. REPEAT THIS PROCESS IN THE REAR MOUNT BRACKET RIGHT HAND SIDE IN THE REAR RIGHT HAND
CORNER OF THE LOAD BIN.
Rear Mount Bracket
STEP
SIX
1. PLACE THE FRONT MOUNTING RUBBER PAD ONTO THE FRONT MOUNT BRACKET LEFT HAND
SIDE & FRONT MOUNT BRACKET RIGHT HAND SIDE.
2. PLACE THE REAR MOUNTING RUBBER PAD ONTO THE REAR MOUNT BRACKET LEFT HAND SIDE
& REAR MOUNT BRACKET RIGHT HAND SIDE.
STEP
SEVEN
1. PLACE THE CAP ONTO THE LOAD BIN.
2. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY. IT IS RECOMMENDED THAT A MINIMUM OF
FOUR PEOPLE ARE USED TO LIFT THE CAP.
3. MAKE SURE THE CAP IS IN ITS CORRECT POSITION BY LINING UP THE SLOTS ON THE CAP
WITH THE SLOTS ON THE MOUNTING BRACKETS.
M8 Spring Washer
M8 X 30 Set Screws
M8 X 20 Fender Washer
Mount Pad
4.5mm Mount Pad
M8 X 30 Set Screws
M8 X 25 Spring Washer
M8 X 20 Fender Washer
Rear Mount Bracket (Left)

5
FITMENT OF THE RSI SMARTCAP TO VEHICLE
STEP
EIGHT
1. PLACE THE 2 LOAD SPREADER PLATES OVER THE 3 HOLES ON BOTH FRONT END
BRACKETS AS INDICATED BELOW.
2. USE SIX M8 X 30 SET SCREWS WITH TWELVE M8 X 20 FLAT WASHERS AND SIX
M8 NYLOC NUTS TO LOOSELY FASTEN THE RSI SMARTCANOPY TO THE FRONT
MOUNT BRACKETS THROUGH THE LOAD SPREADER PLATES.
3. USE TWO M8 X 30 SET SCREWS WITH FOUR M8 FLAT WASHERS AND TWO M8 NYLOC NUTS TO
LOOSELY FASTEN THE RSI SMARTCAP TO THE REAR MOUNT BRACKETS.
4. ONCE ALL THE SET SCREWS ARE IN THEIR CORRECT POSITIONS, FASTEN TO 25NM.
Repeat process for the opposite side.
M8 Nyloc Nut
M8 X 30 Set Screws
M8 X 20 Fender Washer
M8 X 20 Flat Washer
M8 Nyloc Nut
Load Spreader Plate
M8 Spring Washer
M8 X 30 Set Screws
M8 Spring Washer
M8 Nyloc Nut
M8 X 30 Set Screws
M8 X 20 Flat Washer
M8 X 20 Flat Washer
M8 X 20 Flat Washer
M8 Nyloc Nut
M8 X 30 Set Screws
M8 X 20 Flat Washer
Load Spreader Plate
M6 X 16 SET SCREW.
M6 X 16 FENDER WASHERS.

6
STEP
NINE 1. NEATLY RUN BRAKE LIGHT HARNESS ON THE LEFT HAND SIDE INTERIOR OF THE
CANOPY.
USE PICTURE IN FITMENT KIT.
STEP
TEN 2. BEFORE FITTING PLUGS ONTO LIGHT HARNESS, THREAD THE HARNESS THROUGH
THE ACCESS HOLE ON THE LEFT HAND SIDE THE VEHICLES BIN.
Light Harness
FITMENT OF THE RSI SMARTCAP TO VEHICLE

7
STEP
ELEVEN
3. FIT CONNECTING PLUG ONTO THE END OF THE HARNESS OF THE REAR DOOR HIGH
LEVEL BRAKE LIGHT.
PLEASE ENSURE PLUG IS CONNECTED IN CORRECT ORIENTATION.(POSITIVE TO POSITIVE
AND NEGATIVE TO NEGATIVE)
Light Harness
Wiring Plug
STEP
TWELVE 1. UNDER THE VEHICLE ON THE LEFT HAND SIDE, UNPLUG THE WIRING PLUG
FOR THE TAIL LIGHT
FITMENT OF THE RSI SMARTCAP TO VEHICLE

STEP
THIRTEEN 1. USE WIRE HARNESS FROM KIT SUPPLIED, RECONNECT TAIL LIGHT PLUG
TO HARNESS
Wiring Harness Supplied
1
8
STEP
FIFTEEN 1. DO A TEST TO ENSURE ALL WIRES ARE CONNECTED CORRECTLY.
2. IN THE TAIL LIGHT AREA THE PLUGS TO BE PUSHED BACK INTO ORIGINAL
PLACE (NEATLY)
STEP
FOURTEEN 1. PLUG REAR BRAKE LIGHT INTO THE HARNESS.
Ensure Positive Is Connected To Positive(Red to Red)
THANK YOU FOR PURCHASING A RSI SMARTCANOPY
SHOULD YOU HAVE ANY ENQUIRIES ABOUT THE FITMENT, FEEL FREE TO CONTACT US
FITMENT OF THE RSI SMARTCAP TO VEHICLE
RSISMARTCANOPY SMARTCANOPY
JHB [phone] [e-mail] SMARTCAP.COM
Ensure Positive Is Connected To Positive(Red to Red)