RSi Smartcanopy Smart-Tray User manual

ASSEMBLY INSTRUCTIONS
FORD / TOYOTA DC SMART TRAY
LIKE SHARE FOLLOW
PLEASE ENSURE TO READ ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ATTEMPTING TO INSTALL.

DESCRIPTION QTY EXAMPLE
Nyloc Nut M6 7
M6 X 16 42
M6 X 25 10
ASSEMBLY KIT CONTENT (HARDWARE)
DESCRIPTION QTY EXAMPLE
COMPONENTS
FLAT DECK 1
ASSEMBLY KIT CONTENT (COMPONENTS)
ASSEMBLY KIT CONTENTS
1
Sealer Foam 1
SEALER
M6 FLAT WASHERS 11
HEADER BOARD 1
ROOF PANEL 1
SIDE PANEL (INC SIDE DOOR) 2
SCREW
M6 X 12 BH Screws / End Caps 6 / 6
DOCUMENT REVISION 1.
CATEGORY TOOLS EXAMPLE
TOOLS
Allen Keys
Flat Spanners
REQUIRED TOOLS
M6 ALLEN KEY
NO. 10 FLAT
Torque Wrench
10MM RUBBER PAD 6
WIRING HARNESS 1
PLUG 1
M10 X 40 HEX BOLTS 4
GUSSET 2
M6 X 16 BUTTON HEAD SCREWS 4
M10 X 30 SET SCREWS 8
M10 FLAT WASHERS 16
Nyloc Nut M10 8

CATEGORY TOOLS EXAMPLE
TOOLS
Allen Keys
Flat Spanners
REQUIRED TOOLS
ALLEN KEY SET
NO. 10 FLAT
WARNING AND REQUIRED TOOLS
ORIENTATION STICKERS
ORIENTATION FRONT END REAR END
LEFT
RIGHT
2
Torque Wrench
WARNING LABELS
Ensure that only the recommended tools are used during the assembly procedure
of the RSI SMARTCANOPY to avoid damaging the RSI SMARTCANOPY.
Take note to the symbols indicating possible safety hazards during assembly and to
use the relevant personal protective equipment and safety measures as indicated.
Pinch Hazard Please Keep Hands & Fingers Safe
Heavy Load Please Lift Correctly
Electrical Hazard Please Use Caution
WARNING
! !

ASSEMBLY OF THE RSI SMARTDECK
!
1. ONL Y USE THE RECOMMENDED TOOLS AS INDICATED IN THE FITMENT INSTRUCTION ON THE PAGE BEFORE
2. ONL Y USE THE HARDW ARE PROVIDED IN THE ASSEMBLY KIT OUTLINED ON THE PAGE BEFORE
3. HANDLE ALL RSI SMARTCANOPY COMPONENTS WITH CARE UPON UNPACKING
4. TO AVOID SCRATCHING DO NOT PLACE RSI SMARTCANOPY COMPONENTS ON A ROUGH SURFACE
5. NEVER USE ACETONE ON P AINTWORK
3
STEP
ONE
1. REMOVE THE COMPONENTS FROM THE PACKAGING AND PLACE SOMEWHERE SAFE OUT OF HARMS WAY.
2. BE CAREFUL NOT TO DAMAGE ANY COMPONENTS.
3. INSPECT FOR ANY DAMAGE THAT MIGHT HAVE OCCURRED DURING SHIPPING., REPORT DAMAGE
IMMEDIATELY WHEN NOTICED.
WARNING: PLEASE ADHERE TO GUIDE TO PREVENT DAMAGE
TO RSI SMARTCANOPY DURING ASSEMBLY.
STEP
TWO
1. PLACE THE DECK RIGHT WAY UP ( AS IF IT WAS BEING FITTED TO A VEHICLE).
2. BOLT ON THE HEADER BOARD USING THE HARDWARE DEPICTED IN THE IMAGES BELOW.
3. USE A SQUARE TO ENSURE THE HEABERBOARD IS BOLTED ON STRAIGHT.
4. PLEASE NOTE THERE ARE 7 MOUNTING POSITIONS.
Ensure some of the sealing tape is left loose for fitment purposes
Edges where foam seal tape needs application
Edges where foam seal tape needs application
M6 NYLOC NUT.
M6 FLAT WASHER.
RIV STUDS FROM HEADER BOARD.
PLEASE NOTE THERE ARE 7 FIXING POINTS.

4
STEP
THREE
1. ONCE THE HEADERBOARD IS BOLTING ON STRAIGHT AND SQUARE, BOLT ON THE FRONT GUSSET.
2. ONLY USE THE HARDWARE DEPICTED BELOW, WORK WITH CAUTION TO AVOID ANY UNNECESSARY
FORMS OF DAMAGE.
3. FASTEN ALL FIXING SUFFICIENTLY.
STEP
FOUR
1. INSERT THE SIDE PANEL TABS ALONG THEIR TOP EDGE INTO THE SLOTS ON THE ROOF PANEL.
2. THE SIDE PANEL WILL HAVE TO BE INSERTED INTO THE SLOTS AT AN ANGLE TO ALLOW THE BOLTS
ON THE ROOF PANEL TO COME THROUGH THE HOLES CUT IN THE SIDE PANEL, PLEASE REFER TO THE
BELOW PICTURES. (REPEAT FOR THE OTHER SIDE)
3. ENSURE THAT BOTH SIDE PANELS ARE CORRECTLY ORIENTATED. (RED FOR THE FRONT END & BLUE
FOR REAR)
4. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY.
5. USE M6 X 25 FLAT WASHERS & M6 NYLOC NUTS TO FASTEN THE SIDE PANELS TO THE ROOF
PANEL AS DEPICTED BELOW.
Ensure side panel is inserted at a slight angle to hook into roof rail studs
Use M6 X 25 fender washers and M6 Nyloc nuts to fasten side panels to roof panel
Only hand tighten
ENSURE HEADERBOARD IS SQUARE(90 DEGREES).
ASSEMBLY OF THE RSI SMARTDECK
M10 NYLOC NUTS.
M10 FLAT WASHERS.
M10 FLAT WASHERS. M10 X 30 SET SCREWS WITH M10 FLAT WASHERS.
M6 X 16 BUTTON HEAD SCREWS.
GUSSETS.
M6 X 16 FENDER WASHERS.
GUSSETS.
GUSSET BOLTING PROCESS.

4
ASSEMBLY OF THE RSI SMARTDECK
GUSSETS BOLTED IN PLACE.
STEP
FOUR
1. ONCE YOU HAVE REACHED THIS STEP PLEASE MAKE SURE THAT THE HEADERBOARD IS STRAIGHT
AND SQUARE, THEN MAKE SURE ALL FIXINGS ARE SUFFICIENTLY TIGHTENED, EVEN THE BOLTS HOLDING
THE GUSSETS IN PLACE.
2. THIS IS A CRITICAL STEP, BEACAUSE ONCE THE RSI SMARTDECK IS FITTED, YOU WONT GAIN
ACCESS TO THESE BOLTS.
3. PLEASE USE CAUTION WHEN TIGHTENING BOLTS TO PREVENT UNNECESSARY DAMAGE TO THE
RSI SMARTDECK.
RSISMARTCANOPY SMARTCANOPY
DBN 031 700 5925 CPT 021 981 2301
JHB 011 974 0370
THANK YOU FOR PURCHASING A RSI SMARTDECK.
SHOULD YOU HAVE ANY ENQUIRIES ABOUT THE ASSEMBLY, FEEL FREE TO CONTACT US