RTA BFR3000 Specification sheet

BFR3000 – Modbus Router
Product User Guide
Software Build Date: December 17th 2015
Version 3
Platform: N34
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Real Time Automation, Inc. warrants that this product is free from defects and functions properly.
EXCEPT AS SPECIFICALLY SET FORTH ABOVE, REAL TIME AUTOMATION, INC. DISCLAIMS ALL OTHER WARRANTIES, BOTH
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The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements
associated with any particular application, Real Time Automation, Inc. cannot assume responsibility or liability for actual use based on the
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do not allow exclusion or limitation of incidental or consequential damages; therefore, the limitations set forth in this agreement may not apply
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manual.
Government End-Users
If this software is acquired by or on behalf of a unit or agency of the United States Government, this provision applies: The software (a) was
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© 2016 Real Time Automation, Inc. All rights reserved.
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Overview ....................................................................................................................................................... 4
Getting Started.............................................................................................................................................. 5
Powering The Gateway ................................................................................................................................. 6
Accessing the Main Page............................................................................................................................... 7
Error: Main Page Does Not Launch........................................................................................................... 8
Operation Mode Selection............................................................................................................................ 9
Committing Changes to the Settings ..........................................................................................................10
Network and Hardware Configuration ....................................................................................................... 11
Network Configuration ........................................................................................................................... 11
Hardware Configuration .............................................................................................................................12
Modbus TCP/IP Client to/from Modbus RTU/ASCII Slave(s) ...................................................................... 13
Modbus Configuration ............................................................................................................................15
Diagnostics .............................................................................................................................................. 16
LED Behavior ...........................................................................................................................................17
Modbus TCP/IP Servers to/from Modbus RTU/ASCII Master..................................................................... 18
Modbus Configuration ............................................................................................................................20
Diagnostics .............................................................................................................................................. 21
LED Behavior ...........................................................................................................................................22
Modbus TCP/IP Client to/from Modbus RTU/ASCII Master ....................................................................... 23
Modbus Configuration ............................................................................................................................25
Diagnostics .............................................................................................................................................. 26
LED Behavior ...........................................................................................................................................27
Export/Import Configuration ...................................................................................................................... 28
Export Configuration...............................................................................................................................28
Import Configuration ..............................................................................................................................28
Utilities ........................................................................................................................................................ 29
Operation Mode...................................................................................................................................... 29
Logging .................................................................................................................................................... 29
Security Configuration ............................................................................................................................ 30
Security - Log In.......................................................................................................................................31
Upgrade Firmware ..................................................................................................................................31
Reset Router............................................................................................................................................32
Completing the Installation.........................................................................................................................33
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Overview
The BFR3000 Modbus router can move messages between Modbus RTU or Modbus ASCII
networks and Modbus TCP/IP networks.
To configure the router you will set the router’s network settings, configure device specific
parameters for initial operation, and integrate the device into your application.
If at any time you need further assistance do not hesitate to call Real Time Automation support.
Support Hours are Monday-Friday 8am-5pm CST
Toll free: 800-249-1612
Email: [email protected]
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Getting Started
You will need the following:
The BFR3000 router
The provided CD-ROM
oIPSetup.exe can also be downloaded:
http://www.rtaautomation.com/product/460-gateway-support/
A PC with an internet browser
oFirefox / Internet Explorer / Google Chrome compatible
The supplied Ethernet crossover cable
A 8-28 VDC power source
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Powering The Router
The following steps will allow you to properly and safely power the router.
1. Connect a 24VDC power source to the router.
a. The unit draws 125 mA at 24VDC
b. The router has a voltage operating range from 8-28VDC,
24VDC is recommended.
Hazardous Environment Power & Installation Instructions
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D, or non-
hazardous locations only.
WARNING – EXPLOSION HAZARD - Do not disconnect equipment unless power has been removed or
the area is known to be non-hazardous.
WARNING – EXPLOSION HAZARD - Substitution of components may impair suitability for Class I,
Division 2.
THIS EQUIPMENT IS OPEN-TYPE DEVICE AND IS MEANT TO BE INSTALLED IN AN ENCLOSURE
SUITABLE FOR THE ENVIRONMENT SUCH THAT THE EQUIPMENT IS ONLY ACCESSIBLE WITH THE
USE OF A TOOL.
WARNING – POWER JACK (Barrel Connector, J1) IS FOR MAINTENANCE USE ONLY AND MAY ONLY BE
USED WHILE THE AREA IS KNOWN TO BE FREE OF IGNITIBLE CONCENTRATIONS OF FLAMMABLE GASES
OR VAPORS. IT IS NOT TO BE CONNECTED UNDER NORMAL OPERATION.
In Hazardous Environments the unit must be powered with between 12-24 VDC, 860 mA (6 W) max.
Supervised. The unit is certified to be operated at -40°C to 50°C.
Warning improper wiring will cause unit failure
Use the Barrel Connector OR the Screw
Terminals power connection, NOT both
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Accessing the Main Page
The following steps will help you access the browser based configuration of the router. By
default, DHCP is enabled. If the router fails to obtain an IP address over DHCP it will Auto IP
with 169.254.X.Y.
1) Insert the provided CD-ROM into a computer also on the network.
2) Run the IPSetup.exe program from the CD-ROM.
3) Find unit under “Select a Unit”.
a. Change IP address to match that of your PC if DHCP has failed.
i. You will know DHCP has failed if the router’s IP address is AutoIP at
169.254.X.Y.
ii. If successful, it will say DHCP’d at ex: 192.168.0.100 however your DCHP Client
is set up.
4) Click Launch Webpage. The Operation Mode Selection page should appear.
Default setting is set to DHCP. If DHCP fails, default IP Address is 169.254.x.y
CB34EX
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Error: Main Page Does Not Launch
If the Main Page does not launch, please verify the following:
1. Check that the PC is set for a valid IP Address
a. Open a MS-DOS Command Prompt
b. Type “ipconfig” and press enter
c. Note the PC’s IP Address, Subnet, and Default Gateway
2. The router must be on the same Network/Subnet as the PC whether it’s set up for
DHCP/Static.
Once you have both devices on the same network, you should be able to ping the router using a
MS-DOS Command Prompt.
The screenshot above shows a router that is currently set to a static IP Address of
192.168.0.100.
If you are able to successfully ping your router, open a browser and try to view the main page
by entering the IP Address of the router as the URL.
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Operation Mode Selection
Upon startup, you will be directed to the Operation Mode Selection page. There are 3 modes of
operation to select from:
•Modbus TCP/IP Client to Modbus RTU/ASCII Slave(s) – Use this mode to connect up to
5 Modbus TCP/IP Client devices with up to 255 Modbus RTU/ASCII Slaves.
•Modbus TCP/IP Server(s) to Modbus RTU/ASCII Master – Use this mode to connect up
to 255 Modbus TCP/IP Server devices with a Modbus RTU/ASCII Master.
•Modbus TCP/IP Client to Modbus RTU/ASCII Master – Use this mode to connect up to 5
Modbus TCP/IP Client devices with a Modbus RTU/ASCII Master.
1) Under the mode you would like to configure, select if the Modbus slave or master
device is RTU or ASCII from the dropdown.
2) Press the Select button to continue with the set up.
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Committing Changes to the Settings
♦Changes made to the settings of the router will not take effect until the router is
restarted.
♦Changes will not be stored if the router’s power is removed prior to rebooting.
♦The router detects changes and will prompt you with a red notice box to reboot the
router after change.
♦NOTE: The router does not need to be restarted after every change. Multiple changes
can be made before a restart, but they will not be committed until the router is
rebooted.
♦The webpage will redirect to our rebooting page shown below.
♦After the router has restarted, which can take up to 15 seconds, the router will
automatically redirect to the diagnostics page. You will know the save was successful if
the red box is no longer present.
If you don’t understand the load screen reference you need to add Stanley Kubrick’s
2001: Space Odyssey to your must watch list. We recommend finding a Betamax version.
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