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  9. Rutland County Garden Furniture Wall Mounted Double Premium Pergola User manual

Rutland County Garden Furniture Wall Mounted Double Premium Pergola User manual

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Assembly Instructions
Wall Mounted Double Premium
Pergola
1
Before you commence the assembly process, we recommend that you read these instructions thoroughly beforehand to
familiarise yourself with the assembly process and to also check that you have the correct components. If for any reason you
need assistance, you can find our contact details on the final page of these instructions.
We highly recommend that any assembly is carried out on an open flat, level surface if possible, with sufficient space. You
will also require the assistance of up to 2 adults to complete assembly safely.
Please note: 1) You can remove up to 600mm from the bottom of each post prior to commencing
construction. Remember to also adjust the height of your wall plate accordingly.
2) Wall fixings are not included.
Tools required:
10mm socket, No2 Pozidriv screwdriver (or electric driver), step ladder or
platform.
Components
The components listed below are those required to build a Double Premium pergola of 3M in size or larger. For the 2.4M
version there are only 3 rafters and 28 x 120mm coachscrews. *An extra post is included in the 3-post version.
32 x Short Green
woodscrews
16 x Long Green
woodscrews
16 x 70mm
coachscrews
16 x 120mm
coachscrews
8 x Post cladding
panels
4 x Rafters
4 x Pre-drilled
end Rafters
2 x Pre-drilled
Runners
1 x wall plate
2 x Posts*
4 x Braces
Wall Mounted DoublePremium Pergola
2
Step 1
Step 2
Check that you have the correct components as shown in
the package contents, including any fixings.
Begin by taking the pre-drilled wall plate with the slots on
the top edge and place it horizontally (use a spirit level or
laser) on the wall where you would like the pergola
located. Mark the hole positions for your wall fixings then
drill and fix in place. Note: The distance from the
underside of the wall plate to the floor is 256cm.
Next, lay two of the posts on a flat surface as shown and
then place one of the runners, countersinks uppermost,
on top of the posts with the outer notches over the post
as shown.
Step 3
Step 4
At this point ensure that the post is aligned between the
notches, flush with the top edge of the runner and
perpendicular to it.
Now insert a 70mm coachscrew into one of the holes in
the runner and drive it into the post using a socket and
ratchet or driver until almost fully home.
Wall Mounted DoublePremium Pergola
3
Step 5
Step 6
Position one of the braces against the side of the post as
shown with the bolt countersink adjacent to the post.
Check that the top edge of the brace is flush with the top
edge of the runner and that the lower face is flat against
the post. If necessary, alter the position of the post to
achieve this by pivoting it on the bolt inserted in the
previous step.
Once the brace is correctly positioned insert 2 x 70mm
coachscrews and fix to the post by driving them fully
home with the socket or driver.
Step 7
Step 8
Now secure the other end of the brace to the runner with
2 x longer woodscrews.
Insert a second 70mm coachscrew into the hole in the
runner and drive both coachscrews fully home. Repeat
the previous steps to attach the second post to the
runner.
Wall Mounted DoublePremium Pergola
4
Step 9
Step 10
Take the completed assembly and turn it over to
commence fitment of the second runner and brace.
IMPORTANT NOTE - on the inner face of the runner
notches you will find one marked with a star - these
should always be placed at the same end of the assembly.
Place the next runner as you did previously, carefully
aligning it, prior to attaching to the post and brace as
before.
Step 11
Step 12
Using your assistants, lift the frame assembly into the
vertical position, aligned with the runner and
approximately the length of a rafter from the wall.
Now lift the first pre-drilled rafter into place, slotting each
end into the outermost slot in the runner/wall plate (if the
joint is tight use a mallet or hammer with wood block to
gently tap the rafter into place)…
Wall Mounted DoublePremium Pergola
5
Step 13
Step 14
And repeat for the second rafter, this time at the
outermost slot of the opposite end of the pergola.
Secure the rafter to the wall plate with a 120mm coach
screw driven in from above....
Step 15
Step 16
...and into the runner using a 120mm coach screw.
Now add the next two innermost rafters in the same
fashion…
Wall Mounted DoublePremium Pergola
6
Step 17
Step 18
…before adding the remaining braces, ensuring they are
flush with the post edge and rafter tops, then securing
into place with 2 x 70mm coachscrews and 4 x longer
green wood screws.
If you are building a 3-post version take the intermediate
post and manoeuvre it into position by sliding it between
the runners as shown…
Step 19
Step 20
...lining it up with the markings on the runners as
indicated.
Use a spirit level to make sure the post is vertical and at
90 ° to the runner before fixing into place with 2
coachscrews through each runner.
Wall Mounted DoublePremium Pergola
7
Step 21
Step 22
Drop the remaining rafters into place and secure in the
same manner as before with a 120mm coachscrew at
each end.
Finally attach a pedestal panel to each face of the posts,
aligning them with the post and securing each panel with
4 x shorter green woodscrews.
Step 23
Your Wall Mounted Double Premium Pergola is now
complete.
We hope that you found your product quick and easy to assemble but if not and you require any further
assistance or have any questions you can contact us by telephone on: 01778 440803
Email: [email protected]
www.rutlandcountygardenfurniture.co.uk