RYNO WORX RA-MLT-0016 User manual

Operator's Manual
Model: RY10MA-V3 with ErgoKit
MPN: RA-MLT-0016
10 Gallon Direct Fire Melter Applicator
Torch Model with Adjustable Handle Bars and On-the-Fly Agitation

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Warning
⚠Read all instructions and warnings in this manual before attempting to operate this equipment
⚠This equipment is designed for outdoor use only.
⚠Be sure to always wear personal protective equipment when operating this equipment.
⚠Improper assembly may be dangerous. Please follow the assembly instructions in this manual. Make sure
all parts are assembled and hardware is fully tightened before using. Make sure that there are no leaks in the
liquid propane cylinder connection or lines.
⚠Do not operate the equipment if a gas leak is present. (check for leaks and connections with every use)
⚠Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the equipment is in use.
⚠A dented or rusty liquid propane tank may be hazardous and should be checked by your liquid propane
supplier. Do not use a liquid propane tank with a damaged valve.
⚠Ensure that your propane cylinder is within its expiry date for your local jurisdiction. If the tank has expired it
must be properly requalified to continue using.
⚠Ensure that your propane cylinder is within its expiry date for your local jurisdiction. The manufacturing date
is stamped on the collar of the tank. If the tank has expired it must be properly requalified.
⚠Do not store spare liquid propane cylinders within 10 feet (3m) of this equipment.
⚠Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this equipment.
⚠Before servicing, make sure the unit is fully cooled and the liquid propane cylinder is disconnected.
⚠Only genuine RynoWorx replacement parts should be used for any replacements or repairs. Do not attempt
to modify or alter this product in any way.
⚠Do not attempt to make any repairs to gas carrying, gas burning, igniter components or structural
components. Your actions, if you fail to follow this warning, may cause a fire, an explosion, or structural failure
resulting in serious personal injury or death as well as damage to property.
⚠This equipment should only be used with "Direct Fire" hot melt crack sealant.
⚠Failure to follow these instructions could result in fire or explosion which could cause property damage,
personal injury or death.

No P/N
Qty
Description
1 RA-BAS-0059 1Valve Control Arm Assembly - MA-V4
2 RA-BAS-0060 1Shoe Control Arm Assembly - MA-V4
3 RA-BAS-0063 1On-the-Fly Agitation Sub-Assembly - MA-V4
4 RC-GCM-0067 1Thermometer - 16.5" Probe - Shock Proof Liquid Filled
5 RC-STR-0001 1Propane Tank Ratchet Strap
6 RC-FAB-0147 1Thermometer Guard - MA-V4
7 RC-FAB-0151 1Lid Handle - MA-V4
8 RC-FAB-0143 1Agitation Sweep Bar - MA-V4
9 RA-GCM-0015 1MA Torch Complete Assembly
10 RA-BAS-0056 1Handle Bar Assembly - MA-V4
11 RC-FAB-0171 1MA10-Torch-V3 Tank Shelf
12 RC-FAB-0133 1Tank Spacer - MA-V4
13 RC-FAB-0101 1Melter Lid Support Slider
14 RC-FAB-0169 1MA10Torch-V3 Kettle Body
15 RC-LCH-0001 1Latch - 10 Gallon Kettle
16 RA-WHL-0026 2Rear Wheel Assembly with Bearings - Melter Applicator - V2
17 RA-BAS-0071 1Valve and Shoe Sub Asy
18 RA-WHL-0025 1Front Caster Assembly
P/N: Model Rev:
RA-MLT-0016
RY10MA-V3 with ErgoKit
1
Description:
RY10MA - 10 Gallon Torch Fired Melter Applicator
with ErgoKit - Complete Assembly - Version 3
10
9
8
7
6
5
4
3
2
1
18
17
16
15
14
13
12
11

•Common Replacement Parts
RA-WHL-0026 - Rear Wheel with Bearings
RC-BRG-0001 - Wheel Bearing for Melter Applicator Rear
Wheel
RA-WHL-0005 - Front Caster with Wheel
RC-STK-0001 - Flint Striker
RC-WHL-0014 - 4 Bolt Caster Swivel
RC-GCM-0016 - Torch for Melter Applicator with Valve
RC-GCM-0067 - Thermometer - Shock Proof Glycerin
Filled
RC-GCM-0068 - Regulator and Hose with Pressure Gauge
(10 ft/ 3 m)

•Introduction
Forward
Thank you very much for purchasing RynoWorx crack maintenance equipment. We pride ourselves in being
different from other equipment manufacturers with a relentless focus on innovation, simplicity, and quality.
RY Series Melter / Applicators are designed to effectively melt and apply direct-fire type crack sealant to joints
and cracks found in hard aggregate surfaces. This melter is powered by a liquid propane gas burner, which
effectively melts crack sealants within the kettle.
This melter was designed to be used with ‘Direct Fire’ crack sealants only. Please be sure to purchase the correct
material to ensure safe and effective operation.
Within this document are complete instructions for how to assemble, use and care for your equipment.
Please make sure you read and follow all instructions provided.
Within this document you will find the following resources:
•Assembly/ Setup Instructions –These instructions will assist you in assembling and preparing your
melter for first time use.
•Operation Guide –This guide will explain the controls and functions of the melter and how to use them.
•Maintenance Guide –This guide will provide you with suggested maintenance tips and techniques to
ensure proper function and optimal performance.
•Troubleshooting Guide –This guide will provide you with the most commonly reported problems,
possible causes, and known solutions.
Required Tools
Required:
•2 x 13 mm Wrenches or Sockets
•19 mm or 3/4" Wrench or Socket
•17 mm Wrench
•#1 Phillips Screwdriver (or any screw driver or Allen key approximately 3/16" (4.7 mm) in diameter)
•22 mm Wrench
Optional:
•Needle Nose Pliers
•Adjustable wrenches to substitute for any wrench above
What’s Included in the Box
The next 2 pages show which parts are included in each of the 2 boxes this machine ships in.

No P/N
Qty
Description
1 RA-WHL-0025 1Pro Front Caster Assembly
2 RC-FAB-0171 1MA10-Torch-V3 Tank Shelf
3 RA-BAS-0071 1Valve and Shoe Sub Asy
4 RC-FAB-0143 1Agitation Sweep Bar - MA-V4
5 RA-WHL-0026 2Rear Wheel Assembly with Bearings - Melter Applicator - V2
P/N: Model Rev:
RA-MLT-0016
RY10MA-V3 with ErgoKit
1
Description:
Parts Packed Inside the Kettle
5
4
3
2
1
5

No P/N
Qty
Description
1 RA-BAS-0060 1Shoe Control Arm Assembly - MA-V4
2 RA-BAS-0059 1Valve Control Arm Assembly - MA-V4
3 RC-GCM-0067 1Thermometer - 16.5" Probe - Shock Proof Liquid Filled
4 RA-BAS-0056 1Handle Bar Assembly - MA-V4
5 RA-BAS-0063 1On-the-Fly Agitation Sub-Assembly - MA-V4
6 RC-FAB-0151 1Lid Handle - MA-V4
7 RC-FAB-0147 1Thermometer Guard - MA-V4
8 RC-GCM-0016 1Torch for Melter Applicator with Valve
9 RC-GCM-0068 1Regulator and Hose - 0 - 30 Psi with Pressure Gauge (3 m)
10 RC-STK-0001 1Flint Striker
11 RC-STR-0001 1Propane Tank Ratchet Strap
12 RC-FAB-0133 1Tank Spacer - MA-V4
Fastener kit (RK-FAS-0086) also included.
P/N: Model Rev:
RA-MLT-0016
RY10MA-V3 with ErgoKit
1
Description:
Parts Packed Inside the component box
10
9
8
7
6
5
4
3
2
1
12
11

•Assembly Instructions
1. Tank Shelf
2. Tank Spacer
RK-FAS-0066
13 mm Wrench
RK-FAS-0067
13 mm Wrench

3. Rear Wheels
4. Caster
RK-FAS-0080
Assemble wheels on axle, the
side with the bearing retainer
ring should be facing out.
RK-FAS-0065
19 mm or ¾” Wrench
Insert pin

5. Valve and Shoe
RK-FAS-0069
13 mm Wrench
Valve should be aligned so it is perpendicular
to the ground before the bolts are tightened
⚠The lock washers provided for
the valve are shipped in pairs. Use
1 pair for each bolt with the
wedged surfaces on the washers
mated together (same orientation
that the washers come paired in).

6. Handle Bars
Tighten the handle bar nuts so that they are snug, nuts will be fully tightened
in the set-up section.
Bend the handle bars
over the mounting
studs one side at a time
RK-FAS-0083
19 mm or ¾” Wrench

7. Thermometer
8. Thermometer Guard
RK-FAS-0071
13 mm Wrench
Thread the thermometer
into the kettle

9. On-the-Fly Agitation
Attach the agitation handle with
the hardware preassembled on
the handle bars
13 mm Wrench
Remove the 2 bolts on the agitation
connector handle and insert the handle
into the slot and over the stud inside
the kettle

Remove the nuts threaded on the
studs and install the agitation sweep
bar as shown, put it over the left stud
first and then the right
Attach the agitation sweep bar by
reassembling the bolts to the
agitation connector handle
13 mm Wrench

Thread the provided nuts back on
the stud and tighten just past flush
with the end
19 mm or ¾” Wrench
2 x RC-NUT-0023

10.Lid Handle
RK-FAS-0070
13 mm Wrench

11.Shoe Control Arm
Insert the shoe control
handle into the lower guide
Insert the lower end of the
shoe control rod into the
shoe tab and insert the
retaining pin.

12.Valve Control Arm
Insert the valve control
handle into the upper guide
Insert the lower end of the
control rod into the valve
connector rod and insert
the retaining pin.
Turn the valve connector rod clockwise
until it is tight and then turn it
approximately 1 rotation counter-
clockwise until its in the position shown
on the left

Set Up –Handle Bars
Adjust the handle bars to a
comfortable height for the
operator and tighten the flanged
nuts on the studs (x2 each side)