Safe Fleet PRIME DESIGN AAL-8009 User manual

H2 2015+ FORD TRANSIT
PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net
MODELS AVAILABLE:
AAL-8009 (CLEAR ANODIZED)
AAL-8009-BLK (BLACK ANODIZED)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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AAL-8009 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
4—Mounting Bracket Assembly............................ (Qty 1)
Access Ladder Lower, Pair
Clear or Black (BLK), Anodized
1—Access Ladder .................................................. (Qty 1)
5—HKT-0056 ........................................................ (Qty 1)
Access Ladder Hanger Bracket Hardware KIt
3—Hanger Brackets............................................... (Qty 1)
Ladder Bottom, LH/RH Pair
Clear or Black (BLK), Anodized
2—Mounting Bracket Assembly............................ (Qty 1)
Access Ladder Upper, LH/RH Pair
Clear or Black (BLK), Anodized
M8 x 20MM (8X)" Flat Washer (8X) Lock Washer (8X)
Left Hand (1X)
Left Hand (1X)
Right Hand (1X)
Right Hand (1X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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1
2
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4
#2
#4
AAL-8009 ASSEMBLY INSTRUCTIONS–ACCESS LADDER
ACCESS LADDER ASSEMBLY
SEQUENCE
Combination Wrench, 13MM
Torque Wrench w/13MM Socket
Torpedo Level
Tape Measure
Grease or Wax Pencil
INSTALLATION PROCEDURES
• These instructions are subject to change if the manufacturer revises
the parts and/or production of the subsystems and accessories used in
the brand’s vehicles. Following the instructions for assembly will ensure
proper installation of the product. The manufacturer will not be held
liable if these instructions are not followed.
• This Access Ladder is designed to be installed in one specic position
on the vehicle. Attachment to the vehicle may be compromised if the
position is different from that shown in these instructions.
• Do not add or place any additional material (rubber, plastic, etc)
between the Door Brackets and the vehicle’s body unless supplied
with your Access Ladder. The use of additional nonessential material
may prevent proper holding of the Access Ladder to the vehicle’s door,
leading to vehicle body and/or Ladder damage.
• The vehicle’s door must be securely closed and latched at the top and
bottom prior to using this Access Ladder. Failure to do so may cause
damage to the vehicle’s door & hinges, and/or cause personal injuries.
• The addition of parts and/or components not original to this Ladder
Assembly are discouraged. Use only OEM supplied parts.
• It is essential to check and retorque the mounting fasteners after the
rst week of initial service, then monthly thereafter.
• Re-location of the OEM backup camera may be required if the rear door
access ladder is in the camera field of view.
• Do not use power tools to tighten fasteners as power tools may lead
to overtightening and cause damage to the vehicle, or the Ladder
hardware. Use only hand tools as shown below.
INSTALLER NOTE: It is important to correctly follow
these assembly instructions. These instructions for
assembly are provided by the manufacturer at time
of Access Ladder delivery, and reect the technical
specications applicable at the time of writing.
Ratchet w/13MM Socket
UPPER MOUNTING BRACKETS
Assemble the left side Upper Bracket to the Ladder using
the indicated hardware. The bolts must screw into bolt
holes #2, and #4 of the Hanger Connector.
1.1
M8 x 20MM (1X)
Flat Washer (1X)
Lock Washer (1X)
INSTALLER NOTE: Left and
Right Mounts have Carriage
Bolt Head facing inward

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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#3
#5
#1
#5
AAL-8009 ASSEMBLY INSTRUCTIONS–ACCESS LADDER
LOWER MOUNTING BRACKETS
2.1 Assemble the left side Lower Bracket to the Ladder using the
indicated hardware. The bolts must screw into bolt holes #3
and #5 of the Hanger Connector. Do not tighten until Step 2.2
INSTALLER NOTE: Left
and Right Mounts have
Carriage Bolt Head
facing inward
M8 x 20MM (1X)
Flat Washer (1X)
Lock Washer (1X)
2.3
2.2
Push the Lower Bracket
down until the Bracket Plate
stops, and torque Bolts to
90 in-lb.
Push the Upper Bracket
up until the Bracket Plate
stops, and torque Bolts to
90 in-lb.
Push the Upper Bracket
up until the Bracket
Plate stops, and torque
Bolts to 90 in-lb.
1.3
1.2
1.5
Assemble the right side Upper Bracket to the Ladder using the
indicated hardware. The bolts must screw into bolt holes #1,
and #5 of the Hanger Connector. Repeat Step 1.2 to attach the
right side Upper Bracket.
1.4

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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#3
#5
AAL-8009 ASSEMBLY INSTRUCTIONS–ACCESS LADDER
3.2
Slide the Lower Mounting
Bracket Hanger Rods into
the Hanger Rod Clamps.
3.4
Do not tighten until
Steps 4.5-4.8
This Lower Mounting
Hanger Rod comes from
the factory pre-assembled.
It is necessary to remove
the tightening hardware
for installation into the
Hanger Rod Clamps as
seen in Step 3.2
3.1
LOWER MOUNTING HANGER RODS
3.3
Reinstall Hanger Rod
hardware removed
during Step 3.1
Push the Lower Bracket
down until the Bracket
Plate stops, and torque
Bolts to 90 in-lb.
2.5
2.4 Assemble the right side Lower Bracket to the Ladder using the
indicated hardware. The bolts must screw into bolt holes #3,
and #5 of the Hanger Connector. Repeat Step 2.2 to attach the
right side Lower Bracket.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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1234
A
B
12
34
AAL-8009 ASSEMBLY INSTRUCTIONS–ACCESS LADDER
Using a wax or grease
pencil, make marks at
the top (A) and bottom
(B) of the door at 3-⅛”
ACCESS LADDER INSTALLATION
4.2
Starting at the inner door
seam (A and B), measure
horizontally outward
approximately 4.00”
4.1
INSTALLER NOTE: For an accurate installation, it
is recommended the vehicle that is receiving this
ladder be sitting on as level of ground as possible.
4.3
Hang the Ladder’s Upper
Door Brackets onto the top
of the door, ensuring the
rubber isolators fully seat
onto the door’s edge.
4.4
4.5
Turn the nut to draw the
Lower Hanger Rod upward
until the Door Bracket is
lightly snug. Do not tighten
until Step 4.8

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
7
AAL-8009 ASSEMBLY INSTRUCTIONS–ACCESS LADDER
INSTALLER NOTE: Overtightening the Hanger
Rod nuts may cause the Door Brackets to
damage the door skin.
4.9
Torque both Lower Hanger
Rod Clamp bolts to 90 in-lbs.
4.10
Remove the Hanger Rod
hardware and retain for
future adjustments.
4.6
Align the upper left Door
Bracket edge to the pencil
mark made during Step 4.1
Tighten Door Bracket bolt
until the Bracket is snug.
4.7
Adjust the bottom of the Ladder
until the bubble is centered in the
level. Further verify correct vertical
positioning by visually inspecting
the bottom pencil mark made
during Step 4.2
4.8
Tighten the Lower Hanger
Rod nut until the Door
Bracket’s rubber isolator
begins to compress
Tighten Door Bracket bolt
until the Bracket is snug.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
8
AAL-8009 ASSEMBLY INSTRUCTIONS–USE AND MAINTENANCE
USE AND MAINTENANCE Maintenance Cont’d:
• When repairs are effected to an Access Ladder, the materials must be direct
OEM replacements.
• The Access Ladder is manufactured of aluminum, and is nished in a Bright
Dip Anodize process to protect against corrosion, scratching, and fading on
aluminum parts and products. Anodized aluminum may be subjected to tars,
road lm, mud, snow, ice and salt, which create a corrosive environment.
Prolonged, continuous exposure to these elements without cleaning can cause
some local breakdown of the anodizing layer. Harsh chemical cleaners are
not to be used for maintaining anodized aluminum, while aggressive alkaline
or acid cleaners must never be used. Mild soap and water will remove most
soils from the Access Ladder. Stubborn contaminants are readily removed with
commercially available automotive aluminum cleaners and polishes. Excessive
abrasive rubbing must not be used since it might damage the nish.
• Strong cleaners must not be used on window glass and other surrounding non-
ladder components where it is possible for the cleaner to come in contact with
the aluminum. If contact does occur, immediately wash the ladder to reduce
the possibility of damaging the Access Ladder’s nish.
• Records must be maintained of annual or regularly scheduled inspections,
maintenance, and repairs.
Use:
• When ascending or descending the Access Ladder, the User must face the
ladder and maintain a three-point contact at all times. Three-point contact
consists of: two feet and one hand, or one foot and two hands to safely
support the User’s weight when ascending or descending the Access Ladder.
• The User must not carry tools or equipment in hand while ascending or
descending the Access Ladder. Both hands and arms must remain free
for climbing. Hand tools must be carried in a pouch holster, tool belt, or
otherwise secured to avoid creating a safety hazard. Safe alternative
methods of handling materials and supplies must be implemented by the
Access Ladder User.
• The User must never jump from, or slide down, an Access Ladder more than
one rung or step at one time.
• To prevent a loss of grip hazard, Users must avoid ascending or descending
the Access Ladder with greasy or slippery hands, or gloves.
• Keep the Access Ladder free of oil, grease, or slippery substances that may
cause a loss of grip hazard. Footwear must also be kept clean and free of
similar substances.
• The User must avoid ascending or descending the Access Ladder during
high winds or storms. If ice, frost, or snow is present on the ladder, it must be
cleared prior to use.
• Users who tire easily, have physical limitations such as fainting, or during the
use of medication or prescription drugs that may cause physical impairment,
or any other condition that may prevent safely climbing the Access Ladder,
must not be permitted to use the Access Ladder.
• Do not drive the vehicle when the vehicle’s rear door is open, or the Access
Ladder is in use by persons.
Maintenance:
• The Access Ladder must be maintained in a safe working condition.
Inspection for corrosion and deterioration must be performed every six (6)
months, or more frequently as determined by environmental exposure and
conditions. Access Ladder inspections must include the following major
components: Rungs, side rails, mounting brackets, mounting fasteners,
rubber isolators, and rivets.
• Check the tment of the Access Ladder to the vehicle’s rear door ensuring
it retains the correct positioning as outlined in Steps 4.6 & 4.7. Readjust the
Access Ladder if it is out of specication.
• All mountings, fasteners, and hardware must be intact and secure for Access
Ladder use. If any of these items are missing, loose, or damaged, the Access
Ladder must be removed from service until such conditions have been
corrected, and the Access Ladder is back in its original usable condition.
• All new, xed, or repaired Access Ladders and its components must have all
OEM safety stickers, labels, decals, markings, and/or information located
in a conspicuous place on the Access Ladder. Missing Access Ladder safety
labels must be replaced with only OEM approved labels. Contact a Prime
Design Sales & Service Representative to obtain OEM approved labels.
• When structural damage or defects makes an Access Ladder hazardous,
the Access Ladder must be taken out of service and either repaired by a
competent individual, or removed and/or destroyed so it cannot be used.
END USER NOTE: The following Use and Maintenance
guidelines found in this section do not cover every proper
and improper procedure for the use and maintenance
of this Access Ladder, but do reect the accepted best
practices applicable at the time of writing.
USAM-AAL8009-US01 Rev-D 0619