SAFETRACK S30 XC User manual

SAFETRACK
®
S30 XC
Electronic Pinbrazing unit
IN-012-02
Read the instructions carefully
before using the pinbrazing unit.
1. Check that all parts are received.
SAFE 9307 Delivered with:
Gun S4, automatic, SAFE 9102
Electronic unit, SAFE 9327
Earthing device, SAFE 8067
Batteries, sealed, High power 16 Ah, 3pcs, SAFE 8093
Grinder 36 V DC, SAFE 8005
Carrying harness, SAFE 9523
Tool case, SAFE 9524
SAFE 9306 delivered instead
with a S3 gun, SAFE 9303
Technical specification
Voltage 36V DC
No. of brazings/charge 40-60
Unit weight incl.batteries 13Ah/16Ah 22/25 Kg
Dimensions LxWxH (mm) 280x230x390
Accessories:
High Power batteries, sealed 16 Ah SAFE 8093
High Power batteries, sealed 13 Ah SAFE 8092
Extra box for 16Ah batteries with lid (excl. batteries), SAFE 9320
Extra box for 13Ah batteries with lid (excl. batteries), SAFE 9321
Grinding machine 36 V DC, SAFE 8005
Grinding Pin/Stone SAFE 8025
Carbide burr Type C SAFE 8014
Battery charger, stationary use, SAFE 8049
Battery charger, car use, SAFE 8055
S4-Automatic gun,self adjusted, SAFE 9102
Carrying harness, SAFE 9523
Extension cables 5m. (To extend existing gun 9235/ground 9237/grinder 9338 cables)
Extended cables 4,5m (Replace std cables)
Tool case, SAFE 9524
Rail transport wagon HANDY, SAFE 9361
Wheely kit with large rubber wheels, SAFE 9362. (To be attached on Handy, SAFE 9361)
Angle device for S4 gun. SAFE 9232
Guarantee: Units 12 months, batteries 6 months. Valid only when using original parts, batteries and
chargers supplied or approved by
SAFETRACK
®
. The guarantee will expire if the
equipment was used or has been used with non-original spare parts, consumables or
not used in accordance with the instructions.
Http://www.safetrack.se E-Mail: [email protected]

2. Charging the batteries.
- Connect the batteries in series in the battery box.
Neg. (-)
Pos. (+)
- Be sure it is a good ventilated room you are using as a charging room.
- Connect the battery charger to the grinder outlet on the pinbrazing
unit then to the mains. When removing from charging remove the main
first then from the unit.
- Charging is ready after about 3-5 hours. See the specific instructions
for that charger you are using. Normally is the charger blinking or in any
other way indicating charging completed.
Warning! The charger may not be placed over the batteries while
charging in case of gas formation!
Note: Use only battery charger specially made for pin brazing unit
S30 (36 V DC) delivered or approved by SAFETRACK.

3. Brazing instruction.
Warning! Use always eye protectors when grinding and
brazing!
- Connect the brazing gun, power and trigger cable to the unit.
- Connect the earthing device to the unit.
- Connect the grinder to the unit.
Note, use only SAFETRACK´s grinding wheel specially made for
brazing, other type of wheels will leave a surface not suitable for
brazings. Keep the grinding wheel clean and free from oil etc.
- Grind the brazing and earthing area until you have an even and clean
surface.
Move the grinder up and downwards. Even also the surface for the earth magnet.
.
- Attach the earth magnet on the same rail/work piece where the
pinbrazing should be done. Try to attach the magnet within 0,5m from
brazing area.
- Adjust the right pin type, the power will automatically be switched on.
Brazing pin Adjustment
8 mm std. 1
8 mm extra / threaded 2
9,5 mm 3

- Load the gun with brazing pin and ferrule.
- Make sure
to braze in
the top of
the hole
when
brazing to a
vertical
surface.
Setting the right lift height.
- Press carefully the gun with the cable shoe, the ferrule and the
brazing pin too the work piece.
- Note that you always must use a railbond together with the brazing
pin and the ferrule to do a pin brazing, except when brazing a special
threaded brazing pin then only a ferrule and M8, M10 or M12 brazing
pin is to be used.
Using S3-Manual gun.
- Adjust the right lift height with the adjustment on the
back of the gun.
The inner pipe should be in the same level as the
outer pipe.
Using S4-Automatic gun.
- Set the wheel in position ”0” at the back of the
gun. The gun will automatically adjust the right lift
level every time you braze. (Position + and – are for specific
cases when appropriate.)
Brazing.
- Hold the gun firmly with both hands as shown and pull
the trigger just once.
The electronic will by it self finish the brazing process.
- Hold the gun in place for 3-4 sec after the brazing
while the braze freezes.
- Remove the gun straight backwards without
pulling the trigger!
Knock off the shank of the brazing pin.
The brazing is completed.

MAINTENANCE
BATTERIES
Check that:
-The cables are tight and intact.
-The terminals are free of oxide.
-The batteries are fully charged.
If you are using extra battery cassette, try to use it as much as the other
and do always keep it fully charged.
PIN HOLDERS
Squeeze the fingers on the pin holder together each time you feel that
the brazing pin goes in too easy when mounting them into the pin holder.
This is important since all the current goes thru the pin holder to the
brazing pin. If they fingers are too loose the pin holder will be damaged
and must be replaced.
CHANGE PIN HOLDER
-Separate the ring holder from the gun with your hands.
-Hold the nut closest to the pin holder with a 10mm key.
-Screw the pin holder off.
-When replacing the new pinholder, hold the nut, closest to the pinholder
even now.
EQUIPMENT
-Check the cables from time to time, so damages have not arise.
-Even the contact surface on the ground magnet with a file from time to
time.
BRAZING PINS AND FERRULES
-Keep them dry.
RAILBONDS AND CABLE LUGS
-Keep them free from oxidation.
-Keep them free from contamination like: Grease, oil, dirt, paint, glue etc.
-Make sure that there are no damages on them.

Trouble shooting
1999-09-03
In order to perform this trouble shooting you will need: voltmeter, 8 mm and 10 mm
spanners, hexagon spanner 3 mm, 4mm and 5 mm, control instrument to check lift height for
S4 pistol. Optional :- battery load meter.
Working material Are the bonds in good condition - no breaks, clean ?
Are the pins of the correct type ?
Grinding wheeel Is the grinding wheel the approved type ?
The Tyrolit is a silicon free wheel.
You can use a steel carbide wheel.
No other wheels are allowed.
Batteries Sealed cells - check voltage
36V DC battery needs to be charged
39V DC battery is fully charged
Brazing gun S3 Check cables, plugs.
Does axle move easily with pin and ring fitted ?
Are the pin and ring holders bent ?
S4 Check cables, plugs.
Does axle move easily with pin and ring fitted ?
Are the pin and ring holders bent ?
Unscrew the front of the gun and open carefully.
Smell if there is burning, otherwise clean and
replace
Check the lifting height with the control instrument.
Ground magnet Is the magnet broken ( between the plates) ?
Is the plug well screwed in ?
Even the contact surfaces.
Electronic units Check cables and connections for play.
Are the contact on the cables damaged ?
Are the knobs loose ?
Are the fuses whole ? ( inside on S 101 )
Open the panel, check for a burnt smell, ( the breaker can have
burnt out )
Check that cables are attached correctly.
Make a full optical control.
Battery Charger Measure with a voltmeter under load that the unit is working
SAFETRACK BAAVHAMMAR AB
L.Mölleberga, 245 93 Staffanstorp, Sweden
Tel. [phone]
Fax. [phone]
E-mail. [email protected]

Spare parts for S30 XC electronic
2005-02-23
SAFE 91077 SAFE 91075 SAFE 91093 SAFE 91096
SAFE 91301
SAFE 91181
fuse 15
A
SAFE 91182
fuse 1
A
SAFE 91085 SAFE 91081 SAFE 91080 SAFE 91091
Contactor inside the electronic, SAFE 91136

SAFETRACK BAAVHAMMAR AB Tel. [phone]
L.Mölleberga Fax. [phone]
245 93 Staffanstorp VAT No. SE556342145101
SWEDEN [e-mail]
www.safetrack.se
DECLARATION OF CONFORMITY
according to ISO/IEC Guide 22 and EN 45014
Manufactures name: Safetrack Baavhammar AB
Manufactures address: Safetrack Baavhammar AB
L.Mölleberga
245 93 STAFFANSTORP
SWEDEN
declares that following products:
Product: Pinbrazing / SafeBond® unit
Model number: ECONECT, S30, S30XC, S50, S100, S101,
S300, X250
conforms to:
Safety: IEC 950 (1991) / EN 60950 (1988) / EN 60204-1
EMC: EN 50082-2(1995) EN 55022 (1988) class B/CISPR 22 (1985) class B
IEC 801-2 (1991) / EN 55101-2 (1990):8kV CD,15kVAD
The products also conforms with Low Voltage Directive 73/23/EEC, EMC
Directive 89/336/EEC and 89/392/EEG, 91/368/EEG. The products have been
tested in a typical configuration.
Staffanstorp, Sweden 2010-09-29
Torsten Båvhammar
President
In case of a modification of the products which has not been agreed on with us, this
declaration becomes null and void and the warranty expires.

Thank You for choosing a guaranteed SAFETRACK product!
TERMS OF WARRANTY
Safetrack offer an additional year warranty (beside the ordinary 12
month) when you return this form. We will within the warranty period
exchange or repair the product free of charge* since...
… the product is returned complete to Safetrack Baavhammar AB
or ofcial service agent.
… the product has not been misused or carelessly handled.
… previous repairs have only been attempted by
Safetrack Baavhammar AB or approved service agents.
… proof of purchase date is produced when the goods are
handed in or sent for repair.
… we have only used original Safetrack spare parts and
consumables.
Tack för att Du valt en garanterad SAFETRACK produkt!
GARANTIVILLKOR
Safetrack reparerar eller byter ut produkten utan kostnad* om fel uppstår
inom 24 månader från köptillfället om ni registrerar produkten (annars 12
månader från köptillfället) eftersom...
… vi levererat utrustningen komplett till Safetrack Baavhammar AB eller
auktoriserad servicepartner.
… produkten ej har varit utsatt för vanvård eller felaktigt användande.
… tidigare gjorda reparationer är utförda av Safetrack Baavhammar AB
eller auktoriserad servicepartner.
… köpehandlingen för produkten medföljer leveransen.
… vi endast har använt Safetrack originaldelar och arbetsmaterial.
* (Except consumption parts and batteries) Serial no:
* (Gäller ej förslitning/ förbrukningsmaterial Product no:
eller batterier) Part no:
Keep this part / Behåll denna del.
Please, complete form after purchase.
Vänligen fyll i formulär och skicka in efter köp.
Warranty registration / Garantiregistrering
Note! Extended warranty only valid after signing up within 6 months after purchase.
Observera! Den förlängda garantin gäller bara vid registrering inom 6 mån från köp.
Send in by mail, fax or use www.safetrack.se for registration.
Date of Purchase
Inköpsdatum
Serial number
Serienummer
Equipment
Utrustning
S30 XC Pin brazing unit S4 Pinbrazing gun
S30 XC Pinlödningsaggregat S4 Pinlödningspistol
S101 Pin brazing unit S300 Pin brazing unit
S101 Pinlödningsaggregat S300 Pinlödningsaggregat
X250 Pin brazing unit Heaty 300/600
X250 Pinlödningsaggregat Heaty 300/600
Safebond unit
Safebondaggregat
Company
Företag
First name Surname
Förnamn Efternamn
Address
Adress
Country
Land
Phone
Telefon
E-mail
E-mail
Distributor:
Köpt av distributör:
Visit us at www.safetrack.se
SAFETRACK BAAVHAMMAR AB, L.Molleberga 245 93 Staffanstorp, Sweden
Phone: [phone], Fax [phone] [email protected]
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