Safety Link LADER002.LHD.90 System manual

SafetyLink is an innovative
anchor company achieving
success and keeping you safe
whilst working at heights.
INSTALLATION HANDBOOK
PERMANENT LADDER SYSTEM
ROOF ANCHORS
HORIZONTAL LIFELINES
PERMANENT LADDERS
LADDER STABILISERS
TEMPORARY ANCHOR
Read entire handbook before installing
SafetyLink products. All products must be
installed in accordance with SafetyLink’s
installation handbook, using only products
supplied by SafetyLink Pty Ltd. Failure to
follow all warnings and instructions may
result in serious injury or death.
SafetyLink Pty Ltd
AU: 1300 789 545
INT: [phone]
[e-mail]
www.safetylink.com

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TABLE OF CONTENTS
WARNINGS ..........................................................................................................3
WARRANTIES................................................................................................................4
LADDER TECHNICAL SPECIFICATIONS.............................................................................5
SAFETYLINK’S GUIDELINES ............................................................................................6
SAFETYLINK PERMANENT LADDER INSTALLED ...............................................................9
LADDER SECTIONS - 90 DEGREES .................................................................................10
LADDER SECTIONS - 75 DEGREES .................................................................................11
LADDER INSTALLATION STEPS .....................................................................................12
LADDER INSTALLATION STEPS .....................................................................................13
LADDER INSTALLATION STEPS .....................................................................................14
LADDER SPLICE JOINTS................................................................................................15
LADDER BASE SUPPORT ..............................................................................................15
LADDER FIXING BRACKETS ..........................................................................................16
LADDER MOUNTING BRACKET LOCATIONS..................................................................17
SAFETYLINK LADDER FOOTING PLATFORM ..................................................................18
LADDER BASE PLATFORM............................................................................................19
SAFETYLINK LADDER TOP PLATFORM ..........................................................................20
SAFETYLINK LADDER PARAPET PLATFORM ..................................................................21
LADDER HANDRAILS ...................................................................................................22
LADDER CAPS .............................................................................................................23
LADDER MIDWAY REST PLATFORM .............................................................................24
LADDER CAGE.............................................................................................................26
LADDER CAGE GATE....................................................................................................28
RETRACTABLE STILES ..................................................................................................29
LOCKABLE DOOR ........................................................................................................30
VERTICAL LIFELINE SYSTEM ASSEMBLY ........................................................................31
VERTICAL LIFELINE SYSTEM .........................................................................................32
VERTICAL LIFELINE SYSTEM .........................................................................................33
EXPERT FALL PROTECTION PLANNING .........................................................................34
IN CASE OF ACCIDENT .................................................................................................36

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WARNINGS
READ CAREFULLY –SOMEONE’S LIFE DEPENDS ON IT
-Read Installation Handbook thoroughly before use.
-Ensure all ladder warnings are complied with at all times.
-Never use a Permanent Ladder to support more than one person.
-Never use a damaged Permanent Ladder.
-Visually inspect Permanent Ladder for any signs of deterioration before each use.
-When using a Permanent Ladder all safety procedures must be complied with in accordance to the
correct safety code/s of practice/s for safe work at heights.
-Rivets and bolts should be present and secure before the Permanent Ladder is used.
-Under no circumstances shall any temporary repairs be made to any Permanent Ladder.
-When a Permanent Ladder is to be exposed to a corrosive or an extreme environment which could
significantly reduce the working load of the Permanent Ladder, the manufacturer or a competent height
safety installer shall be consulted prior to such exposure.
-All threads must be coated with Loctite prior to assembly.
Ladder should only be used for access.
Only one person is to be on the ladder at any one time (except in emergency situations).
Three points of contact must always be maintained on the ladder.
When going up or down a ladder you must always face the ladder.
All rungs are ergonomically designed for maximum grip at all angles.
Heavy gauge aluminium for superior strength.
Manufactured to AS 1657:2018 Standard.
MAINTENANCE
-Visually inspect the components of the Permanent Ladder for corrosion. Superficial surface marking is
permitted while deeper corrosion or pitting would require attention.
-Materials should not be placed on the Permanent Ladder while in storage.
-Permanent Ladder should be checked prior to every use and maintained in good condition.
-Under no circumstances shall any temporary repairs be made to any Permanent Ladder.
YOUR LIFE DEPENDS UPON THE CONTINUED EFFICIENCY AND DURABILITY OF THE EQUIPMENT,
SO, A PROPER INSPECTION IS REQUIRED TO AVOID MISHAPS.
IN ADDITION TO SAFETYLINK’S EQUIPMENT, ALL ANCILLARY EQUIPMENT MUST BE INSPECTED IN ACCORDANCE
WITH APPLICABLE REGULATORY REQUIREMENTS AND THE MANUFACTURER’S INSTRUCTIONS.
FOR MAINTENANCE ADVICE AND SERVICES PLEASE CONTACT SAFETYLINK
ON [phone] OR 1300 789545 FOR YOUR NEAREST SAFETYLINK INSPECTION SERVICE
CENTRE OR EMAIL: [e-mail]

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WARRANTIES
EXTRACT: SAFETYLINK PTY LTD STANDARD TERMS AND CONDITIONS
11.1 To the extent permitted by law all implied conditions, warranties and undertakings are expressly excluded.
11.2 Except as provided in this clause the Company shall not be liable for any loss or damage, whether direct or indirect
(including consequential losses or damage) arising out of any breach of contract by the Company or any negligence
of the Company, it’s employees or agents.
11.3 Should the Company be liable for a breach of a guarantee, condition or warranty implied by the Australian
Consumer Law (not being a guarantee, condition or warranty implied by sections 51, 52 and 53 of that Law) then its liability
for a breach of any such condition or warranty express or implied shall be limited, at its option, to any one or more of the
following.
A) in case of Goods
(I) the replacement of the Goods or the supply of equivalent Goods.
(II) the repair of the goods,
(III) the payment of the cost of replacing the Goods or acquiring equivalent Goods.
(IV) The payment of the cost of having the Goods repaired.
Provided that any such Goods are returned to the Company by the Purchaser at the Purchaser’s expense.
B) in the case of services
(i) the supply of the services again,
(ii) the payment of the cost of having the services supplies again.
11.4 The Company will not liable for the costs of recovery of the Goods from the field, loss of use of the Goods, loss of
time, inconvenience, incidental or consequential loss or damage, nor for any other loss or damage other than as
stated above, whether ordinary or exemplary, caused either directly or indirectly by use of the Goods.
11.5 The Company warrants that at the time of shipment, Products manufactured by it will be free from defects in
material and workmanship. In the absence of a modified written warranty, the Company agrees to making good
any such defects by repairing the same or at the Company’s option by replacement, for a period of (1) one year
from the date of shipment. This limited warranty applies provided that:
(a) defects have arising solely from faulty materials or workmanship;
(b) the Products have not received maltreatment, inattention or interference;
(c) the Products have been installed in accordance with the Company’s Installation Handbooks using only
products supplied by the Company;
(d) accessories used with the Products are manufactured by or approved by the Company;
(e) the Products are maintained in accordance with Australian Standard 1891.4 (section 9).
(f) you notify any claim under this warranty to SafetyLink in writing to the address below no later than 14
days after the event or occurrence concerning the produce giving rise to the claim and you pay all costs
related to your claim.
This warranty does not apply to any defects or other malfunctions caused to the Goods by accident, neglect, vandalism,
misuse, alteration, modification or unusual physical, environment or electrical stress.
Please note that the benefits to the purchaser (as a consumer) given by this warranty are in addition to your other rights and
remedies under the Australian Consumer Law. Our goods come with guarantees that cannot be excluded under the
Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other
reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of
acceptable quality and the failure does not amount to a major failure.
11.6 If any goods are not manufactured by the Company, the guarantee of the manufacturer thereof shall be accepted
by the Purchaser as the only express warranty given in respect of the goods.
11.7 Except as provided in this clause 11, all express and implied warranties, guarantees and conditions under statute
or general law as the merchantability, description, quality, suitability or fitness of the Products for any purpose or
as to design, assembly, installation, materials or workmanship or otherwise are hereby expressly excluded (to the
extent to which they may be excluded by law).
PLEASE SEE SAFETYLINK PTY LTD FULL STANDARD TERMS OF CONDITIONS OF SALE FOR FURTHER REFERENCE.

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LADDER TECHNICAL SPECIFICATIONS
MATERIALS
All components and accessories of SafetyLink ladder system are manufactured from structural aluminium.
WEIGHT
90-degree 1350mm Ladder head: 6.8kg
75-degree 1350mm Ladder head: 6.8kg
2400mm Ladder section: 7.8kg
1200mm Ladder section: 3.9kg
One set of Splice Joints: 1kg
DIMENSIONS
Ladder width-603mm
Stiles distance inbetween-525mm
Rung spacing-300mm
Stile extension above last rung-1150mm (75-degree Ladder), 1050mm (90-degree ladder)
FIXING TO SUPPORT STRUCTURE (NOT SUPPLIED BY SAFETYLINK)
STRUCTURE SURFACE FASTENERS
Timber: 3 x 14-gauge Roofing Screws (to penetrate at least 35mm into structure).
Steel: 2 x M10 Bolts fixed through the structure.
Concrete: 2 x M10 Masonry Bolts or equivalent.
Steel Purlin: 3 x M10 Bolts/Toggle Bolts.
SAFE WORKING LOAD
SafetyLink ladder system is designed for single person use and rated for maximum 150kg.
The building or structure for the anchorage should be assessed by an Engineer, unless it is clear to a competent
height safety installer that the structure is adequate.
TESTING
The SafetyLink ladder system has been tested and manufactured in accordance with Australia and New Zealand
Standard AS/NZS 1891:2009 and Australian Standard AS 1657:2018.

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SAFETYLINK’S GUIDELINES
Prior to ladder assembly, refer below SafetyLink’s installation guidelines and considerations based on AS1657:2018.
1. Minimum clearances from ladders to permanent
objects must be:
-200mm at the back.
-50mm at the sides.
-750mm at the front. Preferred 900mm.
-350mm either side of front centre.
2. The distance from the bottom landing to the top of
the first rung shall not be less than 90% (270mm)
of the above rung spacings of 300mm.
3. Maximum allowable height between top
landing and roof shall not be exceed 300mm.
Additional steps will be required for heights
over 300mm.
4. Top rung shall be at same height as landing

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SAFETYLINK’S GUIDELINES
Prior to ladder assembly, refer below SafetyLink’s installation guidelines and considerations based on AS1657:2018.
5. Ladders over 6 metres will require a ladder cage or
fall arrest system.
It is highly recommended that a ladder cage or fall
arrest system be supplied for all ladders over 3.5
metres regardless of angle.
6. Ladder cages must have a clearance between
the ladder base/platform and the ladder cage
of between 2000 to 2200mm.
7. Installing ladders onto uneven surfaces such as roof
sheets may introduce a slip or trip hazard. To
eliminate this hazard, landing platforms should be
installed.
8. A self-closing gate opening inwards towards
the roof should be installed at the top of the
ladder at the point of entry to the roof.

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SAFETYLINK’S GUIDELINES
Prior to ladder assembly, refer below SafetyLink’s installation guidelines and considerations based on AS1657:2018.
9. Ladders over 6 metres must have midway rest platforms allowing the user to rest and change
direction. When more than one platform is required it is recommended that intervals are no more
than 4.5 metres.
10. Ladder entry/exit considerations: Top landings must be flat within three (3) degrees. Bottom landings
must be flat within three (3) degrees. Bottom landings must be within seven (7) degrees cross slope.
Top or Bottom landing platforms are required outside of this range.

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SAFETYLINK PERMANENT LADDER INSTALLED
SafetyLink ladder systems are designed in accordance with AS/NZS 1657:2018.
75/90 Degree Handrail
75 Degree Ladder head
Parapet Platform
Base Platform
90/90 Degree Handrails
Parapet Platform
Self-Closing Gate
90 Degree Handrail
Vertical Lifeline
Top Platform
90 Degree Ladder head
with stiffener
Extended Fixing Brackets
Ladder Section
Midway Rest Platform
Ladder Cage
Ladder Cage Gate
250mm Fixing Bracket
Ladder Door
Base Platform

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LADDER SECTIONS - 90 DEGREES
1350mm Ladder head
Product Code: LADER002.LHD.90
2400mm Ladder section
Product Code: LADER002.SEC.8
1200mm Ladder section
Product Code: LADER002.SEC.4
90 Degree Ladder Rung

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LADDER SECTIONS - 75 DEGREES
1350mm Ladder head
Product Code: LADER002.LHD.75
2400mm Ladder section
Product Code: LADER002.SEC.8
1200mm Ladder section
Product Code: LADER002.SEC.4
75 Degree Ladder Rung

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LADDER INSTALLATION STEPS
1. Determine the best location for ladder access by completing a risk assessment and SWMS.
2. Select the most appropriate pitch for safe ladder access, 75 or 90 degrees.
3. Always use an angle measuring device to set ladders to correct pitch.
4. Calculate the required ladder length between the
top rung and the base of the ladder.
Length (H)=Height (Y)x1.064
5. Assemble ladder sections and cut only the base
of the ladder section to achieve desired ladder
length.
75 Degree
Ladder
90 Degree
Ladder

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LADDER INSTALLATION STEPS
6. Install top mounting bracket within top three (3)
rungs and aligned with suitable building
structure. Do not install into rungs.
7. Install additional brackets to ladders no further
than 2.4 metres apart and within two (2) rungs of
ladder joins.
8. Place assembled ladder against structure and
install brackets to structure able to support 3kN
for ladders without vertical lifeline and 15kN for
ladders with vertical lifeline.
9. Bolt entry platform if required to base of ladder.
Level with adjustable leg kit and fix off.
10. Bolt top platform to ladder head and level with adjustable leg kit or parapet platform kit.
11. Attach top handrail kit to ladder styles.
90 DEGREES
75 DEGREES

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LADDER INSTALLATION STEPS
12. If required, install the Cage/Lifeline onto the ladder.
13. If required, install the lockable door onto ladder.

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LADDER SPLICE JOINTS
Product Code: LADER002.SPL
COMPONENTS
2 x Splice Joint: 600mm
8 x 12Gx20mm self-tapping screws
To connect ladder sections together, use two (2) 600mm splice joints with eight (8) 12gx20mm screws.
Ensure each ladder section has 300mm of splice joint inserted into each end of the ladder sections stile.
Use four (4) 12Gx20mm self-tapping screws to secure each splice joint in place with both ladder sections as below.
LADDER BASE SUPPORT
Product Code: LADER002.BASE.ANGLE
COMPONENTS
1 x Ladder Base Support Angle
8 x 12Gx20mm self-tapping screws and 4 x 50mm Foam Tape
Install Option 1:
700mm base support angle.
Install Option 2:
700mm base support angle cut in half.
1. Select base angle install option based on roof sheeting type and direction of fall.
2. Fix ladder base support angle to the base of the ladder using self-tapping screws. Ensure ladder is installed
on top of angle section to protect roof sheeting from damage.
3. Foam strips must be placed between the base angle and roof sheeting at fixing locations to aid in sealing roof
fixing holes.
4. Place ladder in the desired location and fasten the ladder base support by using the fixing listed below
depending on the structure. Always install fixings through high point of roof profiles.
Acceptable fasteners for the installation of the Ladder Base Support to a surface below:
FIXING SURFACE FASTENERS (NOT SUPPLIED)
Timber: Minimum two (2) x 12 gauge Roofing Screws (to penetrate at least 35mm to structure).
Metal: Minimum two (2) x M8 Bolts fixed through the structure.
Roofing Sheets: Minimum two (2) x 12 gauge Roofing Screws or two (2) x 8mm Tri-fold Rivets.
Concrete: 2 x M8 masonry bolts or equivalent.

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LADDER FIXING BRACKETS
250 Ladder Bracket
1 x 250mm Ladder Fixing Bracket
2 x Bolt: M10x60mm 316SS
2 x Washer: M10 Flat Round 316SS
2 x Nyloc Nut: M10 316SS
Product Code: LADER002.BRK250
400/500 Ladder Bracket
1 x 400/500mm Ladder Fixing Bracket
2 x Bolt: M10x60mm 316SS
4 x Washer: M10 Flat Round 316SS
2 x Nyloc Nut: M10 316SS
2 x Bolt: M10x25mm 316SS
2 x Washer: M10 Spring 316SS
2 x Nut: M10 316SS
Product Code: LADER002.BRK500
600-800mm Extended Ladder Bracket
1 x 600-800mm Adjustable Ladder Fixing Bracket
5 x Bolt: M10x25mm 316SS
2 x Bolt: M10x35mm 316SS
2 x Bolt: M10x60mm 316SS
9 x Washer: M10 Flat Round 316SS
2 x Washer: M10 Spring 316SS
2 x Nut: M10 316SS
7 x Nyloc Nut: M10 316SS
Product Code: LADER002.BRKADJ.600-800
900-1200mm Extended Ladder Bracket
1 x 900-1200 mm Adjustable Ladder Fixing Bracket
5 x Bolt: M10x25mm 316SS
2 x Bolt: M10x35mm 316SS
2 x Bolt: M10x60mm 316SS
9 x Washer: M10 Flat Round 316SS
2 x Washer: M10 Spring 316SS
2 x Nut: M10 316SS
7 x Nyloc Nut: M10 316SS
Product Code: LADER002.BRKADJ.900-1200

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LADDER MOUNTING BRACKET LOCATIONS
Determine the best locations for ladder mounting brackets based on building structure and ladder joins.
1. Ladder Top Bracket:
All ladders should have a fixing bracket within the top three rungs of the ladder.
Preferred location of ladder bracket installation between
the top two rungs.
Alternate location of ladder bracket installation if
preferred location is not possible.
Do not install ladder brackets in these areas.
2. Ladder Section Brackets:
Ladder mounting brackets should be installed up to 2.4 metres apart.
Preferred location of ladder bracket installation within
150mm either side of ladder section joins.
Alternate location of ladder bracket installation if
preferred location is not possible.
Do not install ladder brackets in these areas.
3. Drill a M10 hole through the ladder bracket and the ladder stile, ensure the hole does not penetrate to the
ladder rung area.
4. Place the M10 x 60mm set screw through the drilled hole, add M10 Washer then tighten with M10 nyloc nut.
Acceptable fasteners for the installation of the Wall Fixing Bracket to a structure as below:
FIXING SURFACE FASTENERS (NOT SUPPLIED)
Timber/Purlin: 3 x 14-gauge roofing screws (to penetrate at least 35mm to structure).
Steel: 2 x M10 Bolts fixed through the structure.
Concrete: 2 x M10 masonry bolts or equivalent.
Roof sheet: 3x 8mm Tri-fold rivets allowed only for Top bracket when it is installed with Top platform.

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SAFETYLINK LADDER FOOTING PLATFORM
Product Code: LADER002.PLT.FOOT
Option-1: Adjustable legs kit (within 3-15 degrees)
Option-2: Angle bar kit (within 0-3 degrees)
Installed Ladder Top Platform (Depending on roof profile direction, the U channel can be cut in half).
•Height to roof/ground must not exceed 300mm.
•Suitable for roof pitches 0 to 15 degrees only.
•Additional steps will be required over 15 degrees.
•
Item
Description
Qty
1
Walkway Grating 1200mm
1
2
Angle 50x50x500mm
2
3
Screw: 12G-14 X 20mm
22
4
Square Section: 50.8x2mm
2
4
Insert Square 50mm
2
4
U Channel 900mm
1
5
Waterproof Seal
7
6
Angle Swivel Bracket
2
6
4
5
3
1
3
2
2
Remark: U channel can be fixed onto roof sheet by using 2x8mm Tri-fold rivets

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LADDER BASE PLATFORM
Product Code: LADER002.PLT.BASE
Adjust leg locations to suit roof pitch.
Trim legs to suit platform height and install caps.
Attach platform extension with supplied bolts &
washers, mesh must be level on top of bottom rung.
Installed Ladder Entry Platform (Depending on roof
profile direction, the U channel can be cut in half).
•Base Platform must be level within 3 degrees.
•Step down to roof/ground must not exceed 300mm.
•Suitable for roof pitches 0 to 15 degrees only.
7
Item
Description
Qty
1
Walkway Grating 1000mm
1
2
Platform Bracket Triangle
2
2
Bolt: M8x60mm Set Screw
6
2
Nyloc Nut: M8
6
2
Washer: M8
12
3
Screw: 12G-14 X 20mm
16
4
Square Section: 50.8x2mm
2
4
Insert Square 50mm
2
4
U Channel 900mm
1
5
Waterproof Seal
4
6
Angle Swivel Bracket
2
7
Walkway Grating Extension 200mm
1
7
Aluminium Grating Disc
2
7
Screw: 14gx50mm Hex Head
2
6
4
5
3
1
2
2
2
Remark: U channel can be fixed onto roof sheet by using 2x8mm Tri-fold rivets

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SAFETYLINK LADDER TOP PLATFORM
Product Code: LADER002.PLT.TOP
Adjust leg locations to suit roof pitch.
Trim legs to suit platform height and install caps.
Installed Ladder Top Platform (Depending on roof profile direction, the U channel can be cut in half).
•Top Platform must be level with top of ladder rung (within 3 degrees).
•Step down to roof/ground must not exceed 300mm.
•Suitable for roof pitches 0 to 15 degrees only.
•
Item
Description
Qty
1
Walkway Grating 1000mm
1
2
Platform Bracket Triangle
2
2
Bolt: M8x60mm Set Screw
6
2
Nyloc Nut: M8
6
2
Washer: M8
12
3
Screw: 12G-14 X 20mm
16
4
Square Section: 50.8x2mm
2
4
Insert Square 50mm
2
4
U Channel 900mm
1
5
Waterproof Seal
4
6
Angle Swivel Bracket
2
6
4
5
3
1
2
2
2
Remark: U channel can be fixed onto roof sheet by using 2x8mm Tri-fold rivets