SafeWaze FS-EX325 User manual

FS-EX325 / FS-EX326
Anchor Post
Instruction Manual
WARNING
This product is part of a personal fall arrest, work positioning, fall restraint, or rescue system. The manufacturer’s instructions must be
provided to users of this equipment. The user must follow the manufacturer’s instructions for each component of the system. The user
must read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for proper use
and maintenance of this equipment. Alterations to this product, misuse of this product, or failure to follow instructions may result in
serious injury or death.
IMPORTANT
Questions regarding the use, care, or suitability of this equipment for your application? Contact SAFEWAZE™.
IMPORTANT
Record initial usage of product on Page 2, and Page 10. Competent Person inspections are required to be documented in the Inspection
Log Table on Page 10.
2038 V1.0 2018 Copyright SAFEWAZE™
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TABLE OF CONTENTS
1 INTRODUCTION .................................................................................... 3
2 APPLICABLE SAFETY STANDARDS .................................................... 3
3 WORKER CLASSIFICATIONS............................................................... 3
4 LIMITATIONS.......................................................................................... 4
5 COMPATIBILITY OF CONNECTORS..................................................... 5
6 MAKING CONNECTIONS ...................................................................... 6
7 COMPONENTS AND SPECIFICATIONS............................................... 7
8 PRODUCT APPLICATIONS ................................................................... 7
9 INSTALLATION AND USE .....................................................................8-9
10 INSPECTION........................................................................................9-10
11 SAFETY INFORMATION ....................................................................... 10
12 LABELS ................................................................................................. 11
Do not throw away these instructions!
Read and understand these instructions before using equipment!
User Information
Date of First Use:
Serial#:
Trainer:
User:
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INTRODUCTION
Thank you for purchasing the SAFEWAZE™ FS-EX325 / FS-EX326. This manual must be read and
understood in its entirety, and used as part of an employee training program as required by OSHA or
any applicable state agency.
This manual and any other instructional material must be available to the user of the equipment. The
user must understand how to safely and e󰀨ectively use the FS-EX325 / FS-EX326, and all fall
protection equipment used in conjuction with the FS-EX325 / FS-EX326.
APPLICABLE SAFETY STANDARDS
When used according to instructions, this product meets or exceeds all applicable OSHA 1926
Subpart M, OSHA 1910, ANSI Z359.1-2007, and ANSI A10.32-2012 standards for fall protection.
Applicable standards and regulations depend on the type of work being done, and also might include
state-specic regulations. Refer to local, state, and federal (OSHA) requirements for additional
information concerning the governing of occupational safety regarding Personal Fall Arrest Systems
(PFAS).
Worker Classifications
Understand the denitions of those who work in proximity of or may be
exposed to fall hazards.
Qualied Person: A person with an accredidated degree or certication, and with extensive
experience or su󰀩cient professional standing, who is considered procient in planning and reviewing
the conformity of fall protection and rescue systems.
Competent Person: A highly trained and experienced person who is assigned by the employer to
be responsible for all elements of a fall safety program, including, but not limited to, its regulation,
management, and application. A person who is procient in identifying existing and predictable
hazards, and who has the authority to stop work in order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be subject to
potential or existing fall hazards.
It is the responsibility of a Qualied or Competent Person to supervise the job site and
ensure safety regulations are complied with.
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Lanyard Length
(6’ Total)
Deceleration
distance (4’ total)
Height of harness
dorsal D-ring from
worker’s feet
(6’ total)
Safety factor
(2’ total)
Required
distance
from
Anchorage
(18’ total)
Fall Clearance: There must be su󰀩cient clearance below the anchorage connector to arrest a fall
before the user strikes the ground or an obstruction. When calculating fall clearance, account for a
MINIMUM 2’ safety factor, deceleration distance, user height, length of lanyard/SRL, and all other
applicable factors. (See Figure 1)
Limitations
Fall Clearance Diagram
***Diagram shown is an example
fall clearance calculation ONLY.
For all applications: worker weight capacity range
(including all clothing, tools, and equipment) is 130-310 lbs
FIGURE 1
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Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all swing
fall hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs.
Always work as close to in line with the anchor point as possible. Swing falls signicantly increase
the likelihood of serious injury or death in the even of a fall. (See Figure 2)
COMPATIBILITY OF CONNECTORS
Connectors are compatible with connecting elements when they have been designed to work together
in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently
open regardless of how they become oriented. Connectors (hooks, carabiners, and D-rings) must
be capable of supporting at least 5,000 lbs. (22.2 kN). Connectors must be compatible with the
anchorage or other system components (see Figure 4). Do not use equipment that is not compatible.
Non- compatible connectors may unintentionally disengage (see Figure 3). Connectors must be
compatible in size, shape, and strength. Self-locking snap hooks and carabiners are required by
ANSI Z359 and OSHA guidelines. Contact SAFEWAZE™ if you have any questions about
compatibility.
FIGURE 3 - UNINTENTIONAL DISENGAGEMENT
Non-compliant part
Using a connector that is undersized or irregular in shape (1) to connect a snap hook or carabiner
could allow the connector to force open the gate of the snap hook or carabiner. When force is applied,
the gate of the hook or carabiner presses against the non-compliant part (2) and forces open the gate
(3). This allows the snap hook or carabiner to disengage (4) from the connection point.
3 - gate opens
2 - gate presses
against
non-complaint
part
4 - and parts disengage.
1 -
NOTE: SOME SPECIALTY CONNECTORS HAVE ADDITIONAL REQUIREMENTS.
CONTACT SAFEWAZE™ WITH QUESTIONS.
FIGURE 2
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FIGURE 4 - INAPPROPRIATE CONNECTIONS
MAKING CONNECTIONS
Snap hooks and carabiners used with this equipment must be double locking and/or twist lock.
Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not
compatible. Ensure all connectors are fully closed and locked.
SAFEWAZE™ connectors (snap hooks and carabiners) are designed to be used only as specied
in each product’s user’s instructions. See gure 4 for examples of inappropriate connections. Do not
connect snap hooks and carabiners:
• To a D-ring to which another connector is attached.
• In a manner that would result in a load on the gate (with the exception of tie back hooks).
• NOTE: Large snap hooks must not be connected to objects which will result in a load on the
gate if the hook twists or rotates, unless the snap hook complies with ANSI Z359.1-2007 or ANSI
Z359.12 and is equipped with a 3,600 lb (16 kN) gate. Check the marking on your snap hook to
verify its compatibility.
NOTE: Large throat snap hooks must not be connected to standard size D-rings or similar objects which
will result in a load on the gate if the hook or D-ring twists or rotates, unless the snap hook complies with
ANSI Z359.1-2007 or ANSI Z359.12 and is equipped with a 3,600 lb (16 kN) gate. Check the marking on
your snap hook to verify that it is appropriate for your application.
• In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor, and
without visual conrmation seems to be fully engaged to the anchor point.
• To each other.
• By wrapping the web lifeline around an anchor and securing to lifeline except as allowed for Tie Back models.
• To any object which is shaped or sized in a way that the snap hook or carabiner will not close and lock, or that
roll-out could occur.
• In a manner that does not allow the connector to align properly while under load.

Components and Specifications
Wood and/or Metal
Fastener Installation
Holes
Concrete Fastener
Installation Holes
Anchor Post
Base Plate
Product Applications
FS-EX325 / FS-EX326 Anchor Post’s can be used as a component of a Personal Fall Arrest System
(PFAS), as a component in Fall Restraint applications, for Work Positioning, and as a component in
Rescue / Conned Space applications.
For Personal Fall Arrest applications, the FS-EX325 / FS-EX326 may be used to support a
MAXIMUM of 1 Personal Fall Arrest System. The structure to which the FS-EX325 / FS-EX326 is
attached must withstand loads applied in the directions permitted by the system of at least 5,000 lbs.,
or achieve a minimum 2:1 safety factor as determined by a Qualied Person. Maximum allowable
free fall is 6’, or up to 12’ if used in conjunction with equipment specically certied for such use.
For Fall Restraint the FS-EX325 / FS-EX326 may be use in systems to prevent workers from
reaching the leading edge or edge of a fall hazard. If used in Fall Restraint applications, the user
must always account for fully deployed length of lanyard or SRL. The structure to which the
FS-EX325 / FS-EX326 is attached must withstand loads of at least 1,000 lbs. No free fall is allowed.
For Work Positioning applications the FS-EX325 / FS-EX326 allows a worker to to be supported
and work freely with both hands. The structure to which the FS-EX325 is attached must withstand
loads applied in the directions permitted by the system of at least 3,000 lbs. Maximum allowable free
fall is 2’.
For Rescue / Conned Space applications, the FS-EX325 / FS-EX326 can function as a component
of a system to e󰀨ectively and safely recover a worker from a conned space location or after
exposure to a fall. Congurations of rescue systems can vary depending on the type of rescue
required. The structure to which the FS-EX325 / FS-EX326 is attached must withstand loads applied
in the directions permitted by the system of at least 3,000 lbs. No free fall is allowed.
Connection Point
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Metal Installation
Minimum Substrate for Metal Installation is 20 gauge material
Metal Installation requires (40) #14-14 2” screws for metal decking
To install, place FS-EX325 / FS-EX326 Anchor Post in desired installation location, and install ALL fasteners until snug
to metal decking (ALL metal fastener installation holes MUST be used). User must ensure that ALL fasteners penetrate
metal decking by at least 1/4”.
Wood Installation
Wood Installation Example Diagram
All fasteners fully embedded in substrate
5/8” CDX
Minimum Substrate for Wood Installation is 5/8” CDX
Wood Installation requires (40) #14-10 2” screws for wood decking
To install, place FS-EX325 / FS-EX26 Anchor Post in desired installation location, and install ALL fasteners until snug to
wood decking (ALL wood fastener installation holes MUST be used). User must ensure that ALL fasteners are fully
embedded into wood decking.
Installation and Use
New 3/4” CDX Plywood
22-1/2’x48” Blocking under each end
ot anchor base plate for
plywood reinforcement
Blocking under each end
ot anchor base plate for
plywood reinforcement
(11) #14x3” screws at 4”
O.C. for 48” along each
truss top chord
(40) #14-10 x 2” screws for
wood deck
(36) #14x2” around anchor
base plate at 8” O.C.
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Concrete Installation
Metal Installation Example Diagram
All fasteners penetrate metal decking by at least 1/4”
20 Gauge
Concrete Installation Example Diagram
All fasteners minimum 3-1/2” embedment
Minimum 6” thick / 2,500 p.s.i.
Minimum Substrate for Concrete Installation is 6” thick, 2,500 p.s.i.
Concrete Installation requires (8) 1/2” Hilti HIT-Z Rods or equivalent, with minimum 3-1/2” embedment
To install, place FS-EX325 / FS-EX326 Anchor Post in desired installation location. Installation site must be a minimum 8”
from all edges. Install ALL fasteners until snug and ensure FS-EX325 is fully secured to concrete substrate. (ALL concrete
fastener installation holes MUST be used). User must ensure that ALL fasteners are fully embedded into concrete
substrate. User should always refer to fastener manufacturer’s instructions regarding fastener installation.
Inspection
User must inspect the FS-EX325 / FS-EX326 prior to each use for damage or deciencies, including,
but not limited to, cracking, rust, corrosion, deformation, alteration, sharp edges, damage due to ex-
cessive heat, and missing or illegible labels.
Ensure that work area for intended installation of the FS-EX325 / FS-EX326 is free from damage or
conditions that would make the area unsuitable for installation. The user must ensure that the
structure to which the FS-EX325 / FS-EX326 is intended to be fastened to will support the application
specic loads covered in this manual.
A Competent Person other than the user must inspect the FS-EX325 / FS-EX326 at least every 6
months. These Competent Person inspections must be recorded in the Inspection Log included in
this manual and in the Inspection Table included on the product label.
While conducting inspections, the Competent Person must consider all applications and hazards that
the equipment may have been subjected to while in use.
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Inspection Log
Product lifetime is indenite as long as it passes pre-use and Competent Person inspections. User
must inspect prior to each use. Competent Person other than the user must complete formal
inspection at least annually. Competent person to inspect and initial table below:
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
If equipment fails inspection
IMMEDIATELY REMOVE FROM SERVICE
Date of First Use:_______________
Safety Information
Failure to understand and comply with safety regulations may result in serious
injury or death. Regulations included herein are not all-inclusive, are for
reference only, and are not intended to replace a Competent Person’s
judgement or knowledge of federal or state standards.
WARNING
Do not alter equipment. Do not misuse equipment.
Workplace conditions, including, but not limited to, ame, corrosive chemicals, electrical shock, sharp
objects, machinery, abrasive substances, weather conditions, and uneven surfaces, must be
assessed by a Competent Person before fall protection equipment is selected.
The inspection of the workplace must anticipate where workers will be performing their duties, the
routes they will take to reach their work, and the potential and existing fall hazards they may be
exposed to. Fall protection equipment must be chosen by a Competent Person. Selections must
account for all potential hazardous workplace conditions. All fall protection equipment should be
purchased in new and unused condition.
Fall protection systems must be selected and installed under the supervision of a Competent Person,
and used in a compliant manner. Fall protection systems must be designed in a manner compliant
with all federal, state, and safety regulations. Forces applied to anchors must be calculated by a
Competent Person.