Saftronics CIMR-VG5U User manual

VG5 Series (Revision F)
Installation & Quick-Start Manual
General Purpose Flux Vector Inverter with AVCTM

2 VG5 Installation & Quick-Start Manual
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VG5 Installation & Quick-Start Manual 3
PRECAUTIONS
1) Read this manual in its entirety before installing or operating the VG5 inverter.
2) Do not connect or disconnect wiring, or perform signal checks while the power supply is turned
ON.
3) The VG5 internal capacitor is still charged even after the power supply is turned OFF. To
prevent electrical shock, disconnect all power before servicing the inverter. Then wait at least one
minute after the power supply is disconnected and all LED’s are extinguished.
4) Do not perform a withstand voltage test or a megger test on any part of the VG5. This elec-
tronic equipment uses semiconductors and is vulnerable to high voltage.
5) Do not remove the operator unless the power supply is turned OFF. Never touch the printed con-
trol board while the power supply is turned ON.
6) The VG5 is suitable for use on a circuit capable of delivering not more than 65,000 RMS
symmetrical amperes, 600 Volts maximum (575V class units), 480 Volts maximum (460V class
units), and 240 Volts maximum (230V class units).
Failure to observe these and other precautions highlighted in this manual will expose the user to high
voltages, resulting in equipment damage, serious injury or death.
NOTICE
Printed April 1999. The information contained within this document is the proprietary property of
Saftronics, Inc., and may not be copied, reproduced or transmitted to other parties
without the expressed written authorization of Saftronics, Inc.
No patent liability is assumed with respect to the use of the information contained herein. Moreover,
because Saftronics is constantly improving its high-quality products, the information contained in this
manual is subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Saftronics assumes no responsibility for errors or omissions. Neither is any lia-
bility assumed for damages resulting from the use of the information contained in this publication.
!WARNING
Precautions

4 VG5 Installation & Quick-Start Manual
CONTENTS
Section Description Page
1 RECEIVING & INSTALLATION
1.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 SOFTWARE VERSION EXPLANATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 VG5 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......9
1.4 PRELIMINARY INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Checking the Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Identifying the Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.5 MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Removing and Replacing the Digital Operator. . . . . . . . . . . . . . . . . . . 14
Removing and Replacing the Front Cover . . . . . . . . . . . . . . . . . . . . . . 15
Dimensions/Heat Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.6 WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Standard Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Main Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2 OPERATION
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.1 TRIAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Digital Operator Display at Power-up . . . . . . . . . . . . . . . . . . . . . . . . . 39
Operation Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Operation by Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Operation by Control Circuit Terminal Signal . . . . . . . . . . . . . . . . . . . 42
2.2 DIGITAL OPERATOR DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.3 OPERATION MODE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3 QUICK-START PROGRAMMING
Quick-Start Parameter Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.1 MAIN MENU: INITIALIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.2 MAIN MENU: PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.3 MAIN MENU: AUTO-TUNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Contents

VG5 Installation & Quick-Start Manual 5
4 DIAGNOSTICS
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.1 MAINTENANCE & INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Periodic Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.2 ALARM & FAULT DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Inverter Alarms & Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Motor Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
A APPENDIX
A.1 VG5 PARAMETER TREE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
A.2 VG5 MONITOR DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
A.3 VG5 PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
A 4 BRAKING CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
A.5 CE CONFORMANCE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Contents

6 VG5 Installation & Quick-Start Manual
- CHAPTER 1 -
RECEIVING &
INSTALLATION
Section Description Page
1 RECEIVING & INSTALLATION
1.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 SOFTWARE VERSION EXPLANATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 VG5 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 PRELIMINARY INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Checking the Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Identifying the Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.5 MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Removing and Replacing the Digital Operator. . . . . . . . . . . . . . . . . . . 14
Removing and Replacing the Front Cover . . . . . . . . . . . . . . . . . . . . . . 15
Dimensions/Heat Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.6 WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Standard Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Main Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Chapter 1 - Receiving & Installation
Contents

VG5 Installation & Quick-Start Manual 7
1.1 INTRODUCTION
The VG5, a series of high quality, general-purpose inverters with flux vector control, directly
controls the current (or torque) in an AC induction motor. With an initial power range of 0.5 to 500
HP, it is suited for any application, and provides smooth start-up at low speeds, and extremely precise
operation. It’s proprietary auto-tuning function enables high-performance tuning of motors manufac-
tured worldwide.
The VG5 combines four control methods into one compact drive, including flux vector and con-
ventional V/f control. From precision machinery to multiple motor drives, the VG5 proves to be
the Ultimate drive for any application. This functionality includes proprietary features like
Adaptive Vector Control (AVC™), full-range automatic torque boost, auto-tuning, UL-recognized
electronic thermal motor overload, energy savings operation, PID control, low-noise operation and
various other features. It also features a 2-line × 16-character, alphanumeric digital operator for simple
programming in seven different languages. Utilizing the latest microprocessor technology, members of
the design team have collaborated to make the VG5 the Ultimate drive for any application.
This manual details installation, quick-start and diagnostic procedures for the VG5 series adjust-
able frequency drive controller. For more detailed descriptions of programming procedures, contact
your Saftronics representative.
Chapter 1 - Receiving & Installation
Introduction

8 VG5 Installation & Quick-Start Manual
1.2 SOFTWARE VERSION EXPLANATION
Saftronics recognizes the need to continuously improve product quality. This product may receive fea-
ture enhancements in the form of software or hardware changes. New programming parameters will be
added to the latest programming manual. When a new parameter is added a software version note will
be placed next to the parameter.
Software Version Example:
For Parameter A1-00, select the language displayed on the digital operator according to the following
table:
*This version note <1110> indicates that five additional languages
have been added with software version 1110.
The part number of the main control printed circuit board on the drive reflects the software version.
The software version normally increases to a higher number with newer versions. Please consult the
factory for details.
PCB Part Number Example: ETC615991-S1110 represents software version 1110.
The VG5 ships preset to open loop vector control, quick-start access level.
Setting Description
0English (factory default)
1 Japanese
2 Deutsche <1110>*
3 Francais <1110>*
4 Italiano <1110>*
5 Espanol <1110>*
6 Portugues <1110>*
Chapter 1 - Receiving & Installation
Software Version Explanation

VG5 Installation & Quick-Start Manual 9
1.3 VG5 SPECIFICATIONS
230V
460V
* HP ratings based on NEMA 4-pole motor data. However, when sizing a drive to match a motor, use output current ratings.
#For proper operation, the motor rated current must be less than or equal to the inverter rated current.
** kVA ratings are based on 200V, 400V, and 600V inputs respectively.
Inverter Model
CIMR-G5U VG5
20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075
Output Characteristics
Nominal Motor Output
(HP) * 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100
Capacity (kVA)** 1.2 2.3 3.0 4.2 6.7 9.5 13 19 24 30 37 50 61 70 85 110
Rated Output Current
(A) #3.2 6 8 11 17.5 25 33 49 64 80 96 130 160 183 224 300
Max. Voltage 3-Phase, 200/208/220/230V
(Proportional to input voltage)
Rated Output
Frequency Up to 400 Hz available
Overload Capacity 150% Rated Current / 1 minute
Power Supply
Input Current (A) 3.9 7.2 9.6 13.2 21 30 40 59 77 88 106 143 176 202 247 330
Rated Voltage &
Frequency 3-Phase 200 to 230V, 50/60Hz
Voltage Fluctuation +10%, -15%
Frequency Fluctuation ±5%
CIMR-G5U 40P440P741P542P243P744P045P547P540114015401840224030403740454055407541104160418542204300
Output Characteristics
Nominal Motor Output
(HP) * 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 350 500
Capacity (kVA)** 1.4 2.6 3.7 4.7 6.1 8.4 11 16 21 26 31 40 50 61 73 98 130 170 230 260 340 460
Rated Output Current
(A) #1.9 3.6 5.1 6.6 8.5 11.7 14.8 21 28.6 34 41 52 65 80 96 128 165 224 302 340 450 605
Max. Voltage 3-Phase, 380/400/415/440/460V
(Proportional to input voltage)
Rated Output
Frequency Up to 400 Hz available
Overload Capacity 150% Rated Current / 1 minute
Power Supply
Input Current (A) 2.3 4.3 6.1 8 10.2 14 17.8 26 35 40 46 58 72 88 106 141 182 247 330 408 540 726
Rated Voltage &
Frequency #3-Phase
380 to 460V, 50/60Hz
Voltage Fluctuation +10%, -15%
Frequency Fluctuation ±5%
Chapter 1 - Receiving & Installation
Specifications

10 VG5 Installation & Quick-Start Manual
VG5 SPECIFICATIONS (continued)
575V
* HP ratings based on NEMA 4-pole motor data. However, when sizing a drive to match a motor, use output current ratings.
#For proper operation, the motor rated current must be less than or equal to the inverter rated current.
** kVA ratings are based on 200V, 400V, and 600V inputs respectively.
Inverter Model
CIMR-G5U VG5
51P5 52P2 53P7 55P5 57P5 5011 5015 5018 5022 5030 5037 5045 5055 5075 5090 5110 5160
Output Characteristics
NominalMotor Output(HP) * Constant Torque 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200
Variable Torque 3 3 5 10 10 15 20 25 30 40 50 60 75 100 150 200 200
Capacity (kVA)** 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200
Rated Output Current (A) #Constant Torque (A) 3.5 4.1 6.3 9.8 12.5 17 22 27 32 41 52 62 77 99 130 172 200
VariableTorque (A) 3.9 4.6 7 11 14 19 25 30 36 46 58 69 86 111 145 192 224
MaximumVoltage 3-Phase, 500/575/600V(Proportional to input voltage)
Rated Output Frequency Up to 400 Hz available
Overload Capacity 150% Rated Current / 1 minute (CT rating)
120% Rated Current / 1 minute (VT rating)
Power Supply
Input Current (A) 4.3 5.1 7.7 12.1 15.4 21 28 33 40 51 64 76 95 122 160 211 246
RatedVoltage& Frequency 3-Phase, 500 to 600V, 50/60Hz
VoltageFluctuation +10%, -15%
FrequencyFluctuation ±5%
Chapter 1 - Receiving & Installation
Specifications

VG5 Installation & Quick-Start Manual 11
VG5 SPECIFICATIONS (continued)
Control Characteristics
Control Method Sine wave PWM
Starting Torque 150% below 1Hz (150% at 0 rpm with PG)
Speed Control Range 100:1 (1000:1 with PG)
Speed Control Accuracy ±0.2% (±0.02% with PG)
Speed Response 5Hz (30Hz with PG)
Torque Limit Can be set by parameter: 4 quadrant control
Torque Accuracy ±5%
Torque Response 20Hz (40Hz with PG)
Frequency Control Range 0.1 to 400 Hz
Frequency Accuracy Digital command: 0.01%, Analog command: 0.1%
Frequency Setting
Resolution Digital Operator Reference: 0.01Hz Analog Reference: 0.03Hz (@60Hz)
Output Frequency
Resolution 0.01 Hz
Frequency Setting Signal -10 to +10V, 0 to +10V, 4 to 20mA
Accel/Decel Time 0.0 to 6000.0 sec.
(Accel/Decel time setting independently, 4 steps available)
Braking Torque Approx. 20%
Protective Functions
Motor Overload Protection UL-recognized electronic thermal overload relay (I2T)
Instantaneous Overcurrent Motor coasts to stop at approximately 200% rated output current. (CT Rating)
Fuse Protection Motor coasts to stop at blown fuse.
Overload Motor coasts to stop after 1 min. at 150% rated output current. (CT Rating)
Overvoltage Motor coaststo stopifconverter outputvoltage exceeds410VDC(820VDC at460V input,1040VDCat 575Vinput)
Undervoltage Motor coasts to stop if converter output voltage drops below user adjustable value
Momentary Power Loss Immediately stop after 15 ms or longer power loss. (Continuous system
operation during power loss less than 2s is equipped as standard.)
Heatsink Overheat Thermistor - OH1, OH2
Stall Prevention Stall prevention during acceleration, deceleration and constant speed operation
Ground Fault Provided by electronic circuit (overcurrent level)
Power Charge
Indication Charge LED stays on until bus voltage drops below 50VDC
Input Phase Loss Single-phase protection
Environmental Conditions
Location Indoor (protected from corrosive gases and dust)
Ambient Temperature +14 to 104°F (-10 to 40°C) for NEMA 1 type
+14 to 113°F (-10 to 45°C) for Open Chassis type
Storage Temperature -4 to 140°F (-20 to 60°C)
Humidity 95% RH (non-condensing)
Vibration 9.8m/s2(1G) less than 20Hz, up to 1.96m/s2(0.2G) at 20 to 50Hz
Chapter 1 - Receiving & Installation
Specifications

12 VG5 Installation & Quick-Start Manual
1.4 PRELIMINARY INSPECTION
Receiving
After unpacking the VG5:
· Verify that the part numbers on the drive nameplate match the numbers on your purchase order or
packing slip.
· Check the unit for physical damage which may have occurred during shipping. If any part of the
drive is missing or damaged, notify the carrier and your Saftronics representative immediately.
· Verify that all internal hardware (i.e. components, screws, etc.) is seated properly and fastened
securely.
· Verify that the instruction manual is included (YEA-TOA-S616-10.12).
· If the drive will be stored after receiving, place it in its original packaging and store according to
temperature specifications on page 11.
Checking the Nameplate
Identifying the Parts
MODEL :
INPUT :
OUTPUT :
CIMR-G5U43P7 SPEC :
AC 3PH
AC 3PH 0-460V 6.1kVA 8.5A
380-440V 50Hz
380-460V 60Hz
LOT NO : MASS : 4.5 kg
43P71F_
SER NO : Mg
Inverter Model
Input Spec.
Output Spec.
Lot No.
Serial No.
Inverter Spec.
Mass
UL FILE NO :UL File No.
Figure 1 Nameplate Example of American Model CIMR-G5U43P7
10.2A
E131457
Specifications
A: Japanese specifications
C: European specifications
U: American specifications
CIMR - G5 U 4 3P7 1 F
Inverter
VS-616G5 Series Revision symbol
Model Designation
0P4 to 300
See Specifications page 9.
Voltage Class
2: 3-phase, 230V
4: 3-phase, 460V
5: 3-phase, 575V
Enclosure
0: Open chassis
1: NEMA 1 (IP20)
Figure 2 Nameplate Description
Figure 3 Parts Identification - Model CIMR-VG5U43P7
Protective Cover (top/bottom)
Front Cover
4 Mounting Holes
Digital Operator
JVOP-130U
Heatsink
Nameplate
Ventilation Slots
Chapter 1 - Receiving & Installation
Preliminary Inspection

VG5 Installation & Quick-Start Manual 13
1.5 MOUNTING
PRECAUTIONS
1) When preparing to mount the VG5, lift it by its base. Never lift it by the front cover.
2) Mount the inverter onto nonflammable material.
3) The VG5 generates heat. For the most effective cooling possible, mount it vertically. For
more details, refer to “Dimensions/Heat Loss” on pages 15-18 and “Clearances” on page 19. For
mounting configurations other than normal vertical mounting, please consult the factory.
4) When mounting units in an enclosure, install a fan or other cooling device to keep the intake air
temperature below 113°F (45°C).
Failure to observe these precautions may result in equipment damage.
Choosing a Location
Be sure that the inverter is mounted in a location protected against the following conditions:
· Extreme cold and heat. Use only within the ambient temperature range:
NEMA 1: 14 to 104°F (-10 to 40°C).
Open Chassis: 14 to 113°F (-10 to 45°C)
· Direct sunlight (not for use outdoors)
· Rain, moisture
· High humidity
· Oil sprays, splashes
· Salt spray
· Dust or metallic particles in the air
· Corrosive gases (e.g. sulfurized gas) or liquids
· Radioactive substances
· Combustibles (e.g. thinner, solvents, etc.)
· Physical shock, vibration
· Magnetic noise (e.g. welding machines, power devices, etc.)
Removing and Replacing the Digital Operator
!CAUTION
Figure 4 Removing the Digital Operator
Front Cover
DigitalOperator
2
1
To remove the digital operator
from the front cover, push the
operator retaining tab in the
direction shown by arrow 1 and
lift the digital operator in the
direction shown by arrow 2.
Chapter 1 - Receiving & Installation
Mounting

14 VG5 Installation & Quick-Start Manual
Removing and Replacing the Front Cover
B Claws
A Claws
Front Cover
DigitalOperator
2
1
Figure 5 Replacing the Digital Operator
To replace the digital operator,
engage the operator onto the A
tabs in the direction shown by
arrow 1 and then press the
operator onto the B tabs in the
direction shown by arrow 2,
locking the digital operator into
place.
Figure 6 Removing and Replacing the Front Cover
1
23
Front Cover
2
To remove the front cover, first
remove the digital operator (see
previous section). Then
squeeze the cover on both sides
in the direction shown by
arrows 2 and lift the cover in
the direction shown by arrow 3.
Chapter 1 - Receiving & Installation
Mounting

VG5 Installation & Quick-Start Manual 15
Dimensions/Heat Loss
Open Chassis Type (IP00)
Voltage Model CIMR-
VG5U
Open Chassis Dimensions in inches (mm) Mass
lbs (kg)
Heat Loss (W)
W H D W1 H1 H2 Heat
sink Inside unit Total
230V
20P4 5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3) 15 50 65
20P7 25 65 90
21P5 40 80 120
22P2 5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5) 80 60 140
23P7 135 80 215
25P5 7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 12 (5.5) 210 90 300
27P5 13 (6) 235 110 345
2011 9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11) 425 160 585
2015 525 200 725
2018 12.80 (325) 17.72 (450) 11.22 (285) 10.83 (275) 17.13 (435) 0.30 (7.5) 62 (28) 655 230 885
2022 830 280 1110
2030 16.73 (425) 26.57 (675) 13.78 (350) 12.60 (320) 25.59 (650) 0.49 (12.5) 134 (61) 930 440 1370
2037 137 (62) 1110 620 1730
2045 18.70 (475) 31.50 (800) 13.78 (350) 14.57 (370) 30.51 (775) 0.49 (12.5) 176 (80) 1380 660 2040
2055 1740 890 2630
2075 22.64 (575) 36.42 (925) 15.75 (400) 17.52 (445) 35.24 (895) 0.59 (15) 298 (135) 2050 1160 3210
460V
40P4 5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3) 10 50 60
40P7 20 65 85
41P5
5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7)
8.8 (4) 30 80 110
42P2 10 (4.5) 65 60 125
43P7 80 65 145
44P0 120 80 200
45P5 7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13 (6) 135 85 220
47P5 240 120 360
4011 9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11) 305 150 455
4015 390 180 570
4018 12.80 (325) 17.72 (450) 11.22 (285) 10.83 (275) 17.13 (435) 0.30 (7.5) 60 (27) 465 195 660
4022 620 260 880
4030 12.80 (325) 24.61 (625) 11.22 (285) 10.83 (275) 24.02 (610) 0.30 (7.5) 97 (44) 705 315 1020
4037 875 370 1245
4045 970 415 1385
4055 17.91 (455) 32.28 (820) 13.78 (350) 13.78 (350) 31.30 (795) 0.49 (12.5) 174 (79) 1110 710 1820
4075 176 (80) 1430 890 2320
4110 22.64 (575) 36.42 (925) 14.76 (375) 17.52 (445) 35.24 (895) 0.59 (15) 298 (135) 1870 1160 3030
4160 15.75 (400) 320 (145) 2670 1520 4190
4185 37.40 (950) 57.09 (1450) 17.13 (435) 29.53 (750) 55.12 (1400) 0.98 (25) 794 (360) 3400 1510 4910
4220 4740 2110 6850
4300 37.80 (960) 62.99 (1600) 17.91 (455) 29.53 (750) 61.02 (1550) 0.98 (25) 926 (420) 6820 2910 9730
Chapter 1 - Receiving & Installation
Mounting

16 VG5 Installation & Quick-Start Manual
Dimensions/Heat Loss (Continued)
Enclosed Type (NEMA 1, IP20)
Voltage Model CIMR-
VG5U
OpenChassisDimensions ininches(mm) Mass
lbs(kg)
Heat Loss (W)
W H D W1 H1 H2 Heat sink Inside
unit Total
575V
51P5 5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 8.8 (4) 35 55 90
52P2 45 60 105
53P7 7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13 (6) 65 75 140
55P5 14(6.5) 100 105 205
57P5 130 90 220
5011 9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.29(7.5) 28 (13) 180 150 330
5015 250 210 460
5018 15.75 (400) 29.53 (750) 11.22 (285) 11.81 (300) 28.74 (730) 0.39 (10) 97 (44) 310 230 540
5022 380 340 730
5030 22.64 (575) 33.46 (850) 11.81 (300) 18.70 (475) 32.48 (825) 0.49 (12.5) 156 (72) 430 390 820
5037 680 540 1220
5045 900 750 1650
5055 22.64 (575) 41.34 (1050) 12.80 (325) 18.70 (475) 40.35 (1025) 0.49 (12.5) 195(90) 1000 750 1750
5075 1100 1150 2250
5090 22.64 (575) 49.21 (1250) 12.99 (330) 18.70 (475) 48.23 (1225) 0.49 (12.5) 262 (121) 1150 1200 2350
5110 22.64 (575) 62.99 (1600) 13.98 (355) 18.70 (475) 61.81 (1570) 0.59 (15) 318 (147) 1400 1800 3200
5160 329 (152) 1870 2830 4700
Voltage Model
(CIMR-VG5) NEMA 1 Dimensions in inches (mm) Mass lbs (kg)W H D W1 H1 H2
230V
20P4 5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3)20P7
21P5
22P2 5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5)
23P7
25P5 7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 12 (5.5)
27P5 13 (6)
2011 9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)
2015 15.75 (400) 1.08 (27.5)
2018 12.99 (330) 24.02 (610) 11.22 (285) 10.83 (275) 17.13 (435) 3.44 (87.5) 71 (32)
2022 26.57 (675) 6.00 (152.5)
2030 16.93 (430) 38.78 (985) 13.78 (350) 12.60 (320) 25.59 (650) 8.37 (212.5) 148 (67)
2037 150 (68)
2045 18.90 (480) 43.70 (1110) 13.78 (350) 14.57 (370) 30.51 (775) 8.37 (212.5) 192 (87)
2055
2075 22.83 (580) 50.79 (1290) 15.75 (400) 17.52 (445) 35.24 (895) 10.63 (270) 320 (145)
Chapter 1 - Receiving & Installation
Mounting
Dimensions/Heat Loss (Continued)
Open Chassis Type (IP00)

VG5 Installation & Quick-Start Manual 17
460V
40P4 5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3)
40P7
41P5
5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7)
8.8 (4)
42P2 10 (4.5)43P7
44P0
45P5 7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13 (6)
47P5
4011 9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)
4015
4018 12.99 (330) 24.02 (610) 11.22 (285) 10.83 (275) 17.13 (435) 3.44 (87.5) 68 (31)
4022
4030 12.99 (330) 30.91 (785) 11.22 (285) 10.83 (275) 24.02 (610) 3.44 (87.5) 106 (48)4037
4045 33.46 (850) 6.00 (152.5)
4055 18.11 (460) 44.49 (1130) 13.78 (350) 13.78 (350) 31.30 (795) 8.37 (212.5) 187 (85)
4075 190 (86)
4110 22.83 (580) 50.79 (1290) 14.76 (375) 17.52 (445) 35.24 (895) 10.63 (270) 320 (145)
4160 15.75 (400) 342 (155)
575V
51P5 5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47(266) 0.28(7) 8.8(4)
52P2
53P7 7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13(6)
55P5 14(6.5)
57P5
5011 9.84 (250) 14.96 (380) 8.86(225) 9.29 (236) 14.37 (365) 0.29 (7.5) 28 (13)
5015
5018 15.75 (400) 29.53 (750) 11.22 (285) 11.81 (300) 28.74 (730) 0.39 (10) 97 (44)
5022
5030 22.64 (575) 33.46 (850) 11.81 (300) 18.70 (475) 32.48 (825) 0.49 (12.5) 156 (72)
5037
5045
5055 22.64 (575) 41.34 (1050) 12.80 (325) 18.70 (475) 40.35 (1025) 0.49 (12.5) 195 (90)
5075 41.97 (1066)
5090 22.80 (579) 57.68 (1465) 12.99 (330) 18.70 (475) 48.23 (1225) 0.49 (12.5) 271 (125)
5110 22.80 (579) 77.43 (1966.5) 13.98 (355) 18.70 (475) 61.81 (1570) 0.59 (15) 331 (153)
5160 342 (158)
Voltage Model
(CIMR-VG5) NEMA 1 Dimensions in inches (mm) Mass lbs (kg)W H D W1 H1 H2
Chapter 1 - Receiving & Installation
Mounting

18 VG5 Installation & Quick-Start Manual
Model CIMR-
VG5U W1 W2 W3 W4 W5 W6
4185, 4220 29.53
(750) 17.32 (440) 12.20 (310) 33.46 (850) 11.22 (285) 22.24 (565)
4300 29.53
(750) 17.32 (440) 12.20 (310) 34.37 (873) 11.73 (298) 22.64 (575)
Front View Side View
Figure 7 VG5 Dimension Diagram
W1
W
H1
H
H2
D
W4
W5 W6
W1
W3
W2 Models VG5U4185~4300 (Open chassis)
Chapter 1 - Receiving & Installation
Mounting
Dimensions/Heat Loss (Continued)
Enclosed Type (NEMA 1, IP20) (Continued)

VG5 Installation & Quick-Start Manual 19
Clearances
When mounting the VG5, allow sufficient clearances for effective cooling as shown below:
Notes:
1) The required clearances at the top, bottom, and both sides of the inverter are the same for both open chassis and NEMA 1
enclosures.
2) For inverter models 25HP and less (230V & 460V), and models 20HP and less (575V), remove the top and bottom covers
to convert NEMA 1 units to open chassis.
3) Allowable intake air temperature:
Open chassis: 14°F to 113°F (-10°C to +45°C)
NEMA 1: 14°F to 104°F (-10°C to 40°C)
4) When mounting units in an enclosure, install a fan or other cooling device to limit the air temperature within the inverter
to below 113°F (45°C).
1.97in (50mm)
1.97in (50mm)
1.18in (30mm)
4.72in (120mm)
4.72in (120mm)
Air
Air
Front View Side View
Figure 8 VG5 Clearances
Chapter 1 - Receiving & Installation
Mounting

20 VG5 Installation & Quick-Start Manual
1.6 WIRING
PRECAUTIONS
1) Do not connect or disconnect wiring, or perform signal checks while the power supply is turned
ON.
2) Connect the power supply wiring to terminals L1, L2 and L3 on the main circuit input section. DO
NOT connect the power supply wiring to output terminals T1, T2 and T3.
3) Connect the motor wiring to terminals T1, T2 and T3 on the main circuit output section.
4) Never touch the output circuit directly or place the output line in contact with the inverter enclo-
sure.
5) Do not connect a phase-advancing capacitor or an LC/RC noise filter to the output circuit.
6) The motor wiring must be less than 328ft (100m) in length, and it is strongly recommended that it
be in a separate conduit from all other wiring.
7) Control wiring must be less than 164ft (50m) in length and in a separate conduit from the power
wiring.
8) Tighten the screws on the main circuit and control circuit terminals.
9) Low voltage wires shall be wired with Class 1 wiring.
10) Please observe national electrical code (NEC) when wiring electrical devices.
Failure to observe these precautions may result in equipment damage.
Inspection
After wiring is complete, verify that:
All wiring is correctly installed.
Excess screws and wire clippings are removed from inside of the unit.
Screws are securely tightened.
Exposed wire has no contact with other wiring or terminals.
!CAUTION
Chapter 1 - Receiving & Installation
Wiring