Sakai Sv410-2 Install guide

SV410-2

SHOP MANUAL

3498-6404A-0

Introduction

This manual provides important information to familiarize you with safe operating

and maintenance procedures for your SAKAI roller. Even though you may be

familiar with similar equipment you must read and understand this manual before

operating or servicing this unit.

Safety is everyone’s business and it is one of your primary concerns. Knowing the

guidelines presented in this manual will help provide for your safety, for the safety

of those around you and for the proper operation and maintenance of the machine.

Improper operation is dangerous and can result in injury or death.

Sakai Heavy Industries cannot foresee all possible circumstances or varying

conditions to which the operator, serviceman or machine may be exposed to that

might lead to a potential hazard. Therefore, the warnings and cautions listed in

this manual and those placed on the machine are not intended to be all inclusive

and liability for personal injury or damage to equipment or property cannot be

assumed.



the product information available at the time that the publication was written. The



SV410-2 ○

CONTENTS

1. SAFETY

1. GENERAL SAFETY

1-1. Understanding the Safety Symbols and Words1-001

1-2. General1-001

 1-002

1-002

1-003

1-6. Safety Instructions1-003

1-7. Starting 1-004

1-004

1-9. Stopping1-004

1-005

 1-007

2. SPECIFICATIONS

A

-22-001

1-2. SV410T-22-003

1-3. SV410TF-2 2-005

1-4. SV410TB-22-007

1-5. SV410FB-22-009

S

2-1. Engine2-011

 2-011

2-3. Hydraulic Systems2-011

2-012

2-5. Brakes2-012

2-012

N

3-1. Rating 2-013

3-2. Recommended Lubricants2-013

2-014

SV410-2 ○

3. ENGINE AND CONTROLS

1. ENGINE

3-001

1-2. Engine Exterior3-002



 3-003

3-004

T

 3-005

3-006

4. HYDRAULIC SYSTEMS



 4-001

4-003

-2, T-2, TF-2) 4-003

1-2-2. Hydraulic circuit diagram (SV410TB-2, FB-2) 4-004



4-005

4-005

4-006

 4-007

2-2-1. Hydraulic pump assembly (propulsion + vibrator • steering)

-2, T-2, TF-2) 4-007

2-2-2. Hydraulic pump assembly (propulsion + vibrator • steering)

(SV410TB-2, TF-2)4-009

 4-011

2-2-4. Gear box 4-012

 4-014

2-2-6. Servo bypass solenoid valve4-015



4-016

4-017

3-2-1. Vibrator hydraulic motor4-017

4. STEERING SYSTE

 4-018

-2, T-2, TF-2)4-018

4-1-2. Steering hydraulic piping (SV410TB-2, FB-2) 4-019

SV410-2 ○

4-2. Steering Wheel4-020

 4-021

 4-021

4-3-2. Valve (SV410TB-2, FB-2) 4-022

4-023

-2, FB-2)

4-024

4-025

5-2-1. Valve4-025

5. ELECTRICAL SYSTEM

1. K



s5-001



 5-003

S

3-1. Battery Layout5-004

3-2. Wiring Harness Layout – Type 1-(1)5-005

3-3. Wiring Harness Layout – Type 1-(2)5-006

3-4. Wiring Harness Layout – Type 2-(1)5-007

3-5. Wiring Harness Layout – Type 2-(2)5-008

4. WIRING HARNESSES

5-009

(type 1 only) 5-009

4-1-2.  (type 2 only) 5-011

4-2. Engine Harness 5-013

4-2-1. Engine harness (type 1 only) 5-013

4-2-2. Engine harness (type 2 only) 5-015

 5-017

(type 1 only)5-017

(type 2 only)5-019

4-4. Starter Switch Harness 5-021

4-5. Vibrator Solenoid Harness 5-022

 5-023

4-7. Starter Relay Harness (Type 1 only)5-024

 5-025

4-9. Vibration Select Switch Harness 5-026

SV410-2 ○

5-027

5-028

5-029

S

5-1. Fuse Box 5-030

6. VIBRATORY DRUM • REAR AXLE

 6-001



6-003

2-1-1. Removal of vibratory drum6-003

2-1-2. Installation of vibratory drum 6-007

6-008

6-009

 6-009

2-3-2. Reassembly of vibratory drum6-015

3. AXLE

-2)6-023

3-2. Rear Axle (SV410T-2, TF-2, TB-2, FB-2)6-024

3-3. Rear Axle Lubrication 6-025

3-4. Rear Axle Structure 6-026

 6-026

 6-027

3-4-3. Hub reduction gear 6-028

3-4-4. Brake6-029

7. BRAKE

1. BRAKE SYSTE

 7-001

7-002

7-003

N

4-1. Brake Solenoid Valve 7-004

8. INSPECTION AND ADJUSTMENT

T

8-001

 8-001

SV410-2 ○

 8-001

1-4. Warm-up8-001

1-5. Inspection and Adjustment of Engine Related Items8-001



8-002

2-2. Adjustment8-003



E8-004

8-005

3-2. Adjustment8-006

E

8-007

E

 8-008

8-009

E

8-010

E

8-011

7-2. Inspection 8-012



E8-013

8-014

8-2. Adjustment8-015

E

8-016

E

 8-017

10-2. Inspection8-018



(SV410TB-2, FB-2)

 8-019

11-2. Inspection8-020

 

 8-021

E

 8-022

8-023

SV410-2 ○

 

 8-024

E

15-1. Adjustment 8-025

E

16-1. Adjustment 8-026

T

8-027

8-028

 8-029

9. TROUBLESHOOTING

G

 9-001

1-2. Important Information for Troubleshooting9-001

1-3. Before Starting 9-002

9-002

G

9-003

 9-003

2-1-2. Inspection procedures using a tester 9-004

2-1-3. Inspection of electrical system 9-009

2-2. Engine9-012

9-012

9-014

9-016

2-2-2. Engine will not start (But starter motor runs) 9-018

2-2-3. Engine does not stop running9-018

2-2-4. No charging9-018

2-2-5. Starter motor runs even when F-R lever is not at “N”

and parking brake is not applied9-020

 9-020

 9-022

 9-022

 9-024

 9-026

 9-028

2-3-3. Brake does not work9-030

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