Sakai Sv414 Install guide

SV414

SHOP MANUAL

3498-64214-0

Introduction

This manual provides important information to familiarize you with safe operating

and maintenance procedures for your SAKAI roller. Even though you may be

familiar with similar equipment you must read and understand this manual before

operating or servicing this unit.

Safety is everyone’s business and it is one of your primary concerns. Knowing the

guidelines presented in this manual will help provide for your safety, for the safety

of those around you and for the proper operation and maintenance of the machine.

Improper operation is dangerous and can result in injury or death.

Sakai Heavy Industries cannot foresee all possible circumstances or varying

conditions to which the operator, serviceman or machine may be exposed to that

might lead to a potential hazard. Therefore, the warnings and cautions listed in

this manual and those placed on the machine are not intended to be all inclusive

and liability for personal injury or damage to equipment or property cannot be

assumed.



the product information available at the time that the publication was written. The



SV414 ○

0-001

CONTENTS

1. SAFETY

1. GENERAL SAFETY

1-1. Understanding the Safety Symbols and Words1-001

1-2. General1-001

 1-002

1-002

1-003

1-6. Safety Instructions1-003

1-7. Starting 1-004

1-004

1-9. Stopping1-004

1-005

 1-007

2. SPECIFICATIONS

A

2-001

1-2. SV414T 2-003

1-3. SV414TF 2-005

 2-007

S

2-1. Engine2-008

2-008

2-3. Hydraulic System 2-008

2-4. Steering2-009

2-5. Brakes2-009

2-009

N

3-1. Rating 2-010

3-2. Recommended Lubricants2-010

2-011

SV414 ○

0-002

3. ENGINE AND CONTROLS

1. ENGINE

3-001

23-002

3

33-004

4T

43-005

4-1-1. Installation of pump  3-006

4. HYDRAULIC SYSTEMS



 4-001

4-003



4-004

 4-004

 4-005

 4-006

• charge4-006

4-008

2-2-3. Gear box 4-010

 4-012

4-014

2-2-6.  4-015

2-2-7.  4-016

4-018



 4-021

 4-022

3-2-1. Vibrator hydraulic motor 4-022

3-3. 4-024

4. STEERING SYSTE

 4-025

4-2. Steering Wheel 4-026

 4-027

4-027

SV414 ○

0-003

4-4.  4-029

4-4-1. 4-029

4-4 4-030

5. ELECTRICAL SYSTEM

1. K



5-001

1-2. Electrical Equipment Installation5-002



 5-003

S

3-1. 5-004

5-005

4. WIRING HARNESSES

5-006

5-008

5-010

4-4. Fuse • Relay Box Assembly5-012

4-5. Battery Relay Harness5-014

4-6. Stater Switch Harness5-016

5-017

4-8. Throttle Switch Harness5-018

4-9. Vibration Switch Harness5-019

 5-020

4-11. F-R Lever Vibration Switch Harness 5-021

4-12. 5-022

4-13. Vibrator Solenoid Harness5-023

4-14.  5-024

 5-025

4-16. Engine Harness5-026

4-17. Backup Buzzer Harness5-027

S

5-1. Fuse Box 5-028

 5-029

SV414 ○

0-004

6. VIBRATORY DRUM • REAR AXLE

6-001



6-003

2-1-1. Removal of vibratory drum6-003

2-1-2. Installation of vibratory drum 6-006

3 ASSY

36-007

3-6-008

3-2 6-008

3-2-2. Reassembly of vibratory drum 6-019

4. REAR AXLE

4-1. Rear Axle ASSY6-038

4-2. Rear Axle Lubrication 6-039

4-3. Rear Axle Structure6-040

4 6-040

4 6-041

4-3-3. Hub reduction gear6-042

4-3-4. Brake6-043

7. BRAKE

 7-001

 7-002

3. BRAKE SYSTE

3 7-003

S

4-1. 7-004

4-2. Servo Bypass Solenoid Valve7-005

8. INSPECTION AND ADJUSTMENT

T

8-001

 8-001

 8-001

1-4. Warm-up8-001

1-5. Inspection and Adjustment of Engine Related Items8-001

SV414 ○

0-005

E

8-002

2-2. Adjustment8-003



E8-004

8-005

3-2. Adjustment8-006

4. 

8-007

5. 

5-1.  8-008

8-009

6E

68-010

7E

78-011

7-2. Inspection 8-012

8. 

 8-013

88-014

8-2. Adjustment8-015

9. 

98-016

10E

10 8-017

10-2. Inspection8-018

11E

11 8-019

12E

12 8-020

128-021

13. 

 8-022

E

14-1. Adjustment 8-023

T

8-024

8-025

SV414 ○

0-006

9. TROUBLESHOOTING

G

 9-001

1-2. Important Information for Troubleshooting 9-001

1-3. Before Starting 9-002

G

 9-003

 9-003

2-1-2. Inspection procedures using a tester 9-004

2-1-3. Inspection of electrical system 9-009

9-011

2-2-1. Fault code list9-011

2-3. Engine 9-022

9-022

9-024

9-026

2-3-2. No charging 9-028

2-3-3. Grid heater dose not work

9-028

2-3-4. Starter motor runs even when F-R lever is not at “N”

and parking brake is not applied 9-030

2-3-5. Engine speed cannot be switched 9-030

 9-032

 9-032

 9-034

2-4-2.  9-036

2-4-3.  9-038

 9-040

2-4-4. Brake cannot be released 9-042

 9-044

2-4-5. Brake does not work 9-046

2-5. Vibration9-048

2-5-1. No vibration occurs 9-048

2-5-2.  9-050

2-5-3. Vibration mode cannot be switched

 9-052

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