Sakai SV410-2 User manual

PREFACE
This operator’s manual serves as a guide for the use of your Sakai SV410
-
2Series Vibrating
Roller for those who are new to the machine, and also for the people who have experience in
using the Machine and want to refresh their knowledge for the machine.
Read this manual thoroughly and try to fully understand the information before operating your
machine. Keep this handbook at hand whenever you do your work.
The main subjects of this manual are:
(1) Basic precautions for safety, (2) Operation, (3) Daily maintenance and (4) Specifications.
For operation and maintenance of the engine, refer to the Engine Instruction Manual
furnished separately. Descriptions in this manual can differ from the machine instructions of
your machine due to the results of the investigation and improvement in its design. If you have
any inquiry regarding your Machine or this manual, contact our distributors.
FRONT RIGHT
LEFT
REAR

CONTENTS
PREFACE
MACHINE AND ENGINE IDENTIFICATION NUMBERS....................................... 1
SAFETY NOTICES................................................................................................ 2
1 BASIC SAFETY PRECAUTIONS ...................................................................... 4
1.1 General Precautions ................................................................................ 4
1.2 Preparation for Safe Operation ................................................................ 6
1.3 Before Starting the Engine....................................................................... 7
1.4 After Starting the Engine.......................................................................... 8
1.5 During Operation ..................................................................................... 8
1.6 Loading and Unloading............................................................................10
1.7 Transportation.......................................................................................... 11
1.8 Handling the Battery ................................................................................ 11
1.9 Towing...................................................................................................... 12
1.10 Before Servicing ...................................................................................... 13
1.11 During Servicing ...................................................................................... 14
1.12 Safety Decals........................................................................................... 16
2 OPERATION...................................................................................................... 18
2.1 Instruments and Controls......................................................................... 18
2.1.1 Operator’s station .............................................................................. 18
2.1.2 Gauges, indicator lamps and warning lamps ....................................19
2.1.3 Switches............................................................................................ 21
2.1.4 Operating levers / pedals ..................................................................23
2.1.5 Unloader valve .................................................................................. 25
2.1.6 Fuse box............................................................................................ 25
2.2 Handling and Adjustments ....................................................................... 26
2.2.1 Seat adjustment ................................................................................ 26
2.2.2 Scraper adjustment and replacement ............................................... 27
2.2.3 Disengaging the brake when towing ................................................. 28
2.3 Operation ................................................................................................. 29
2.3.1 Before-starting inspection ................................................................. 29
2.3.2 Starting the engine............................................................................ 30
2.3.3 After starting the engine .................................................................... 31
2.3.4 Traveling ............................................................................................ 32
2.3.5 Stopping / Parking.............................................................................33
2.3.6 Stopping the engine ..........................................................................34
2.3.7 Check after stopping the engine........................................................ 34
2.4 Vibratory Operation.................................................................................. 35

CONTENTS
PREFACE
MACHINE AND ENGINE IDENTIFICATION NUMBERS....................................... 1
SAFETY NOTICES................................................................................................ 2
1 BASIC SAFETY PRECAUTIONS ...................................................................... 4
1.1 General Precautions ................................................................................ 4
1.2 Preparation for Safe Operation ................................................................ 6
1.3 Before Starting the Engine....................................................................... 7
1.4 After Starting the Engine.......................................................................... 8
1.5 During Operation ..................................................................................... 8
1.6 Loading and Unloading............................................................................10
1.7 Transportation.......................................................................................... 11
1.8 Handling the Battery ................................................................................ 11
1.9 Towing...................................................................................................... 12
1.10 Before Servicing ...................................................................................... 13
1.11 During Servicing ...................................................................................... 14
1.12 Safety Decals........................................................................................... 16
2 OPERATION...................................................................................................... 18
2.1 Instruments and Controls......................................................................... 18
2.1.1 Operator’s station .............................................................................. 18
2.1.2 Gauges, indicator lamps and warning lamps .................................... 19
2.1.3 Switches............................................................................................ 21
2.1.4 Operating levers / pedals ..................................................................23
2.1.5 Unloader valve .................................................................................. 25
2.1.6 Fuse box............................................................................................ 25
2.2 Handling and Adjustments ....................................................................... 26
2.2.1 Seat adjustment ................................................................................ 26
2.2.2 Scraper adjustment and replacement ............................................... 27
2.2.3 Disengaging the brake when towing ................................................. 28
2.3 Operation ................................................................................................. 29
2.3.1 Before-starting inspection ................................................................. 29
2.3.2 Starting the engine............................................................................ 30
2.3.3 After starting the engine .................................................................... 31
2.3.4 Traveling ............................................................................................ 32
2.3.5 Stopping / Parking.............................................................................33
2.3.6 Stopping the engine ..........................................................................34
2.3.7 Check after stopping the engine........................................................ 34
2.4 Vibratory Operation.................................................................................. 35
2.5 Precautions for Work................................................................................ 36
2 5.1 Compaction operation ....................................................................... 36
2.5.2 When going downhill ......................................................................... 36
2.5.3 On a slope.........................................................................................36
2.6 Applicable Jobs........................................................................................ 37
2.7 After Operation......................................................................................... 38
2.8 Loading and Unloading............................................................................39
2.8.1 Use of a trailer equipped with a winch ..............................................39
2.8.2 Self-propelling ................................................................................... 40
2. 9 After Loading the Machine.......................................................................41
2.10 Transportation.......................................................................................... 41
2.11 Operation in Cold Weather....................................................................... 41
2.11.1 Fuel oil and grease............................................................................41
2.11.2 Coolant.............................................................................................. 41
2.11.3 Battery............................................................................................... 42
2.12 When the Cold Season is Over................................................................ 43
2.13 For a Long Storage Period....................................................................... 43
2.14 During the Storage Period .......................................................................43
2.15 When the Battery Has Discharged........................................................... 44
2.15.1 Connection and disconnection of booster cables.............................. 44
3 PERIODIC MAINTENANCE.............................................................................. 46
3.1 Precautions .............................................................................................. 46
3.1.1 Lifting the machine on a hoist ........................................................... 48
3.2 Walk-around Checking............................................................................. 49
3.3 Periodic Maintenance Points....................................................................50
3.4 Maintenance Procedure ........................................................................... 52
(1) Every 10 hours or daily...................................................................... 52
(2) Every 50 hours.................................................................................. 53
(3) Every 250 hours................................................................................ 55
(4) Every 500 hours................................................................................ 57
(5) Every 1000 hours .............................................................................. 60
(6) As required........................................................................................ 62
3.5 Fluid and Lubricant Capacities ................................................................64
3.6 Electric Wiring Diagram ........................................................................... 66
3.7 Fuse Box .................................................................................................. 67
3.8 Battery ..................................................................................................... 67
4 SPECIFICATIONS............................................................................................. 68

– 1 –
MACHINE AND ENGINE IDENTIFICATION NUMBERS
When ordering parts or making inquiries about your machine, the following information is
requested:
(1) Machine model
Indicated on the nameplate of the right side of the operator’s seat.
(2) Machine serial number
SV410
-
2 3SV24 – ◯◯◯◯◯
(3) Engine serial number
Location
Location
Location
MODEL
CHASSIS No