Salicru DC POWER-L DC-75-L 12P 110V EE671774-1 User manual

UNINTERRUPTIBLE POWER SUPPLIES (UPS) + STABILISERS - STEP-DOWN LIGHT DIMMERS (ILUEST) + POWER SOURCES + STATIC INVERTERS + PHOTOVOLTAIC INVERTERS + LINE VOLTAGE STABILISERS
MANUAL EE671774-1
DC POWER SUPPLY DEVICE.
THYRISTOR-CONTROLLED CHARGER RECTIFIER 12 PULSE.
DC POWER-L Series 12 pulse
DC-75-L 12P 110V EE671774-1

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General index
1. Introduction.
1.1. Thank you letter.
2. Safety information.
2.1. Using this manual.
2.1.1. Conventions and symbols used.
3. Quality assurance and standards.
3.1. Statement by the management.
3.2. Standards.
3.3. Environment.
4. Presentation.
4.1. Views of the devices.
4.1.1. Dimensional drawings.
4.1.2. Nomenclature.
5. Rectifier block diagram and description.
5.1. Structural block diagram.
5.2. Description.
5.2.1. General.
5.2.2. AC input.
5.2.3. Input filter.
5.2.4. Transformer.
5.2.5. Jumper rectifier.
5.2.6. Battery.
5.2.7. Output filter.
5.2.8. DC output.
5.2.9. Control/Display.
5.2.9.1. Control.
5.2.10. Relay interface (X32).
5.2.11. Interface auxiliary contacts (X34).
5.2.11.1.Electronic unit for NIMBUS remote maintenance (optional).
5.2.12. Protection.
5.3. Management of batteries and charging levels.
5.3.1. Charging levels.
5.3.1.1. Float
5.3.1.2. Fast charging.
5.3.1.3. Exceptional charging.
5.3.2. Charging type priorities.
5.3.2.1. Activation and deactivation of charging types.
6. Device reception.
6.1. Reception and unpacking.
6.2. Packing list and contents.
6.3. Storage.
7. Installation.
7.1. Look after your safety.
7.2. Considerations to take into account.
7.3. Earth connection, terminal or strip .
7.4. Connection of the system to the cabinet or battery
bank.
7.5. Connection to the main single-phase or three-phase
AC power supply network.
7.6. Connection of the loads to DC output terminals.
7.6.1. Floating output.
7.6.2. Output with positive connected to earth.
7.6.3. Output with negative connected to earth.
7.7. Connection auxiliary contacts (X34).
8. Rectifier startup and shutdown.
8.1. Startup procedure.
8.2. Shutdown procedure.
9. Control panel.
9.1. Optical indications and alarm.
9.2. Basic functions of the keys and notes of interest.
9.3. Description of the screens.
9.3.1. ‘Home’ screen menu.
9.3.2. ‘Measurements’ menu.
9.3.3. ‘Switching’ menu.
9.3.4. ‘User Parameters’ menu.
9.3.5. ‘Alarms’ menu
9.3.6. ‘Battery Settings’ menu.
9.3.7. ‘Rectifier Settings’ menu.
9.3.8. ‘Password’ menu.
10. Maintenance.
10.1. Basic maintenance guide.
10.1.1. Batteries.
10.1.2. Capacitors.
10.2. Warranty conditions.
10.2.1. Terms of the warranty.
10.2.2. Exclusions.
10.3. Technical services network.
11. Annexes.
11.1. General technical specifications.
11.2. Glossary.

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1. Introduction.
1.1. Thank you letter.
We thank you in advance for the trust placed in us in the pur-
chasing of this product. Read this instruction manual carefully in
order to familiarise yourself with its content, since the more you
know and understand the device the greater your satisfaction,
level of safety and optimisation of its functionalities will be.
We remain at your disposal for any additional information or que-
ries that you may wish to make.
Yours sincerely.
The device described here is capable of causing sig-
nificant physical injury if improperly handled. For this
reason, its installation, maintenance and/or repair must
be carried out exclusively by our staff or by qualified per-
sonnel.
Although no effort has been spared to ensure that the
information in this user manual is complete and accurate,
we accept no liability for any errors or omissions that may
exist.
The images included in this document are for illustrative
purposes and may not exactly represent the parts of the
device shown. However, any divergence that may arise
will be remedied or solved with the correct labelling on
the unit.
Following our policy of constant evolution, we reserve
the right to modify the characteristics, operations
or actions described in this document without prior
notice.
Any reproduction, copying, assignment to third par-
ties, amendment or total or partial translation of
this manual or document, in any form or by any means,
without the prior written permission of Salicru is pro-
hibited, with the company fully and exclusively reserving
its ownership rights over it.
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2. Safety information.
2.1. Using this manual.
• The purpose of the DC Power-L 12-pulse DC-75-L 12P
110V EE671774-1 documentation is to provide information
regarding safety and explanations of the procedures for in-
stallation and operation of the device.
The device’s generic documentation is supplied in digital
format on a pendrive and it includes, among other docu-
ments, the system’s user manual and that of other constit-
uent parts, such as the communications module.
• Supplied with this user manual and included in the same
documentation pendrive is the EK266*08 ‘Safety instruc-
tions’ document.
Before carrying out any action on the device relating to its
installation or startup, change of location, configuration or
handling of any kind, carefully read the safety instructions.
Compliance with the ‘Safety Instructions’ is man-
datory, with the user being legally responsible for
observing and applying them. Read them carefully and follow
the steps indicated in the order established.
• The device is delivered properly labelled for correct identifi-
cation of each of its parts, which, together with the instruc-
tions described in this user manual, allows installation and
startup operations to be performed in a simple and organised
manner without any doubts whatsoever.
Finally, once the device is installed and operating, it is recom-
mended to keep the documentation pendrive in a safe and
easy-to-access location for future reference.
• If a system differs from that shown in the figures in Chapter
4 due to implementing or excluding elements or parts and/or
amending the technical specifications, additional explanatory
annexes will be published if considered appropriate or nec-
essary. These will usually be printed on paper.
• The following terms are used interchangeably in the docu-
ment to refer to:
‘DC Power-L 12-pulse, device, charger-rectifier,
system, DC power system or unit’.- DC power supply
device.
Depending on the context of the term, it can interchange-
ably refer to the charger rectifier assembly itself or to the
device with batteries, regardless of whether they are all
contained in the same cabinet.
‘Batteries or accumulators’ - Bank or set of elements
that stores the flow of electrons by electrochemical
means.
‘T.S.S.’ - Technical Service and Support.
‘User or customer’ - These are used interchangeably
and by extension to refer to the installer and/or operator
who carries out the corresponding actions, with the same
person possibly being responsible for carrying out the re-
spective actions when acting on behalf, or in representa-
tion, of the above.
2.1.1. Conventions and symbols used.
Some symbols may be used and appear on the device, batteries
and/or in the context of the user manual.
For more information, see Section 1.1.1 of the ‘Safety Instruc-
tions’ document EK266*08.

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3. Quality assurance and
standards.
3.1. Statement by the management.
Our goal is customer satisfaction, therefore this Management
has decided to establish a Quality and Environment Policy,
through the implementation of a Quality and Environmental Man-
agement System that will enable us to comply with the require-
ments demanded in the ISO 9001 and ISO 14001 and also by
our Customers and Stakeholders.
Likewise, the management of the company is committed to the
development and improvement of the Quality and Environmental
Management System, through:
• Communication to the entire company of the importance of
satisfying both the customer's requirements as well as legal
and regulatory requirements.
• The dissemination of the Quality and Environment Policy and
the setting of the Quality and Environment objectives.
• Conducting reviews by the Management.
• Providing the necessary resources.
3.2. Standards.
The DC Power-L 12-pulse DC-75-L 12P 110V EE671774-1 is
designed, manufactured and sold in accordance with Quality
Management Systems standard EN ISO 9001 and is certified
by the company SGS. The marking indicates conformity with
EC Directives through the application of the following standards:
• IEC/EN 612 0 4 -7. - Low-voltage power supplies, d.c. output.
Part 7: Safety requirements.
• IEC 60146-1-1. - Semiconductor converters - General re-
quirements and line commutated converters - Part 1-1: Speci-
fication of basic requirements.
• IEC/EN 61204-3. - Low-voltage power supply devices, d.c.
output.
Part 3: Electromagnetic compatibility.
The manufacturer is not liable in the event of modification
or intervention on the device by the user.
This is a Class A device. In residential, commercial or light
industry environments, it may cause radio interference.
This device is not intended to be installed in a residential, com-
mercial or light industry environment. In the event of connection
to the public electricity supply, the user may be required to take
all appropriate measures to reduce interference.
The product’s CE declaration of conformity is available to
the customer upon express request to our head office.
3.3. Environment.
This product has been designed to respect the environment and
manufactured in accordance with ISO14001.
Recycling of the device at the end of its useful life:
Our company undertakes to use the services of authorised and
regulatory companies to treat the set of products recovered at
the end of their useful life (contact your distributor).
Packaging:
To recycle the packaging, please comply with any legal require-
ments in force.
Batteries:
Batteries pose a serious danger to health and the environment.
The disposal of them shall be carried out in accordance with the
laws in force.
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4. Presentation.
4.1. Views of the devices.
Table 1 shows the voltages and dimensions of the DC Power-L
12-pulse DC-75-L 12P 110V EE671774-1 model .
The illustrations of the and represent the constituent parts
and the dimensions of the cabinet of the model in question. The
illustrations show the external and internal physical arrangement
of the standardised cabinet and only the elements of use to the
user, such as the connection terminals and switch gear.
The size or format of the protections and terminals shown in the
figures will vary depending on the power and/or output voltage of
the device, but its physical arrangement in relation to the whole
cabinet will remain the same.
By default, the device is of the type that has floating output and its
protections are two-pole. For requested outputs referenced with
positive or negative to earth, the protection will always be single-
pole so as not to disconnect the pole from earth.
The entry of connection cables is through the base of the cab-
inet. Optionally and on request, cable entry can be through the
top cover, with a conduit for the cables down to the area of the
terminals. In both cases, the connection elements will always be
arranged in the lower part of the cabinet.
If any of the referenced components is not included on your unit,
disregard any description or action on it, and if the device fea-
tures parts not described in this manual, additional explanatory
annexes will be published if necessary. The device will however
be delivered with proper labelling, to which full attention will need
to be paid.
(e)
(a)
(b)
(c)
(d)
(i)
(k)
(h)
(j)
(f)
(g)
Fig. 1. View of the control panel.
Model
Voltage
Charger current (A)
Cabinet
Input (Vac) Output (Vdc)
Dimensions
Depth x Width x Height (mm) Total no.
Rectifier Batteries
DC-75-L 12P 110
EE671774-1
3 x 230 / 3 x 400 (3P + N)
110 75 623 x 803 x 2056 1
Table 1. Standardised DC Power-L 12-pulse DC-75-L 12P 110V
EE671774-1model.

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LCD synoptic
panel
Protective
methacrylate
Lifting eyebolts
Locking
key
COLD START
button
Input circuit
breaker (Q1)
Output circuit
breaker (Q2)
Battery circuit
breaker (Q3)
Input terminals
R, S, T
Battery terminals
+, –
Output terminals
+, –
Cable input gland
Earth Terminal
Alarm interface
X32 (see Table 2)
Interface Aux. Contacts
X34 (refer to Table 3)
Port RS 485
Temperature probe
Fig. 2. Front view of the rectifier cabinet with closed and open
front door 623 x 803 x 2056 mm.
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4.1.1. Dimensional drawings.
• Considerations to take into account:
The cabinet supplied is rack format with a 623 x 803 mm
base.
The dimensions of the rectifier and battery cabinets are
the same and the only external difference is the control
panel on the device.
The device can operate with PbCa or NiCd batteries, ei-
ther sealed or with maintenance.
Fig. 3. Cabinet dimensions 623 x 803 x 2056 mm

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4.1.2. Nomenclature.
Rectifier.
2/DC-100-L 110-1/2x9AB147/213-3x220E COM EE553000
Battery cabinet
MOD BAT DC L 1/4x18AB147/073 25A EE553000
EE* Rectifier with particular specifications.
COM Potential-free contacts extended version.
E Optional electrolyte level detection.
3x220 Rated input voltage. Disregard for 3x400V.
/213 Last three digits of the code of the type 2 battery.
147 Last three digits of the code of the type 1 battery.
AB Letters of the battery family.
9 Number of batteries in a single branch.
2x Number of branches in parallel of the type 2 battery. Disre-
gard when there is only one battery branch of each type.
1/ Number of branches in parallel of the type 1 battery. Disre-
gard for one branch and only one type of battery.
110 Rated floating output voltage.
-110 Rated output voltage with positive to earth.
+110 Rated output voltage with negative to earth.
L Device series standard version (only single-phase devices
with <5% ripple and no Schuko socket).
LP Device series Premium version (with <1% ripple and
Schuko socket).
L 12P Device series Premium version with 12-pulse rectifier (with
<1% ripple and Schuko socket).
100 Total output current to float voltage.
DC Rectifier.
2 Number of rectifiers in parallel.
EE* Battery module with particular specifications.
25A Protection size.
/073 Last three digits of the code of the type 2 battery.
147 Last three digits of the code of the type 1 battery.
AB Letters of the battery family.
18 Number of batteries in a single branch.
4x Number of branches in parallel of the type 2 battery. Disre-
gard when there is only one battery branch of each type.
1/ Number of branches in parallel of the type 1 battery. Disre-
gard for 1 and only one type of battery.
L Device series.
DC Rectifier
USER MANUAL