Salicru DC POWER-L Series User manual

UNINTERRUPTIBLE POWER SUPPLIES (UPS) + STABILISERS - STEP-DOWN LIGHT DIMMERS (ILUEST) + POWER SOURCES + STATIC INVERTERS + PHOTOVOLTAIC INVERTERS + LINE VOLTAGE STABILISERS
USER MANUAL
DC POWER SUPPLY DEVICE.
THYRISTOR-CONTROLLED CHARGER RECTIFIER 25.. 800 A.
DC POWER-L Series

2USER MANUAL

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SALICRU
General index
1. Introduction.
1.1. Thank you letter.
2. Safety information.
2.1. Using this manual.
2.1.1. Conventions and symbols used.
3. Quality assurance and standards.
3.1. Statement by the management.
3.2. Standards.
3.3. Environment.
4. Presentation.
4.1. Views of the devices.
4.1.1. Dimensional drawings.
4.1.2. Device views key.
4.1.3. Nomenclature.
5. Rectifier block diagram and description.
5.1. Block diagram.
5.2. Description.
5.2.1. General.
5.2.2. AC input.
5.2.3. Input filter.
5.2.4. Transformer.
5.2.5. Bridge rectifier.
5.2.6. Battery.
5.2.7. Output filter.
5.2.8. DC output.
5.2.9. Control/Display.
5.2.9.1. Control.
5.2.10. Relay Interface.
5.2.10.1.Electronic unit for NIMBUS remote maintenance (optional).
5.2.11. Protection.
5.3. Management of batteries and charging levels.
5.3.1. Charging levels.
5.3.1.1. Floating
5.3.1.2. Quick charge.
5.3.1.3. Exceptional charging.
5.3.2. Charging type priorities.
5.3.2.1. Activation and deactivation of charging types.
6. Device reception.
6.1. Reception and unpacking.
6.2. Packing list and contents.
6.3. Storage.
7. Installation.
7.1. Look after your safety.
7.2. Considerations to take into account.
7.3. Earth connection, terminal or strip (X5) and/or (X5A).
7.4. Connection of the system to the cabinet or battery
bank. Terminals (X11) - (X12) and (X47) - (X48).
7.5. Connection to the main AC power supply network.
Terminals (X1) and (X4) or (X1), (X2) and (X3) for single
or three-phase.
7.6. Connection to the auxiliary AC power supply network.
Terminals (X1A) and (X4A).
7.7. Connection of the loads to DC output terminals (X6)
and (X9).
7.7.1. Floating output.
7.7.2. Output with positive connected to earth.
7.7.3. Output with negative connected to earth.
7.8. Useful for the TSS maintenance services (X37)
(optional).
7.9. Connection of auxiliary terminals (X43) and (X43A).
Optional auxiliary contacts block (F/Q8).
7.10. Optional electrolyte level sensor, terminal (X25A).
7.11. COM communications module (optional).
8. Rectifier startup and shutdown.
8.1. Startup procedure
8.2. Shutdown procedure.
9. Control panel.
9.1. Optical indications and alarm.
9.2. Basic functions of the keys and notes of interest.
9.3. Description of the screens.
9.3.1. ‘Home’ screen menu.
9.3.2. ‘Measurements’ menu.
9.3.3. ‘Maneuvres’ menu.
9.3.4. ‘User Parameters’ menu.
9.3.5. ‘Alarms’ menu.
9.3.6. ‘Battery Settings’ menu.
9.3.7. ‘Rectifier Settings’ menu.
9.3.8. ‘Password’ menu.
10. Maintenance.
10.1. Basic maintenance guide.
10.1.1. Batteries.
10.1.2. Capacitors.
10.2. Warranty conditions.
10.2.1. Terms of the warranty.
10.2.2. Exclusions.
10.3. Technical services network.
11. Annexes.
11.1. General technical specifications.
11.2. Glossary.

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1. Introduction.
1.1. Thank you letter.
We thank you in advance for the trust placed in us in the purchasing
of this product. Read this instruction manual carefully in order to
familiarise yourself with its content, since the more you know and
understand the device the greater your satisfaction, level of safety
and optimisation of its functionalities will be.
We remain at your disposal for any additional information or queries
that you may wish to make.
Yours sincerely.
The device described here is capable of causing sig-
nificant physical injury if improperly handled. For this
reason, its installation, maintenance and/or repair must
be carried out exclusively by our staff or by qualified per-
sonnel.
Although no effort has been spared to ensure that the
information in this user manual is complete and accurate,
we accept no liability for any errors or omissions that may
exist.
The images included in this document are for illustrative
purposes and may not exactly represent the parts of the
device shown. However, any divergence that may arise
will be remedied or solved with the correct labelling on
the unit.
Following our policy of constant evolution, we reserve
the right to modify the characteristics, operations
or actions described in this document without prior
notice.
Any reproduction, copying, assignment to third par-
ties, amendment or total or partial translation of
this manual or document, in any form or by any means,
without the prior written permission of Salicru is pro-
hibited, with the company fully and exclusively reserving
its ownership rights over it.
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2. Safety information.
2.1. Using this manual.
• The purpose of the DC Power-L documentation is to provide
information regarding safety and explanations of the proce-
dures for installation and operation of the device.
The device’s generic documentation is supplied in digital
format on a compact disc (CD) and it includes, among other
documents, the system’s user manual and that of other con-
stituent parts, such as the communications module.
• Supplied with this user manual and included in the same docu-
mentation CD is the EK266*08 ‘Safety instructions’ docu-
ment.
Before carrying out any action on the device relating to its in-
stallation or startup, change of location, configuration or han-
dling of any kind, carefully read the safety instructions.
Compliance with the ‘Safety Instructions’ is obliga-
tory, with the user being legally responsible for ob-
serving and applying them. Read it carefully and follow the
steps indicated in the order established.
• The device is delivered properly labelled for correct identifica-
tion of each of its parts, which, together with the instructions
described in this user manual, allows installation and startup
operations to be performed in a simple and organised manner
without any doubts whatsoever.
Finally, once the device is installed and operating, it is recom-
mended to keep the documentation CD in a safe and easy-to-
access location for future reference.
• If a system differs from that shown in the figures in Chapter
4 due to implementing or excluding elements or parts and/or
amending the technical specifications, additional explanatory
annexes will be published if considered appropriate or neces-
sary. These will usually be printed on paper.
• The following terms are used interchangeably in the docu-
ment to refer to:
‘DC Power-L,’ ‘device,’ ‘charger rectifier,’ ‘system,’
‘DC power system’ or ‘unit’- DC power supply device.
Depending on the context of the term, it can interchange-
ably refer to the charger rectifier assembly itself or to the
device with batteries, regardless of whether they are all
contained in the same cabinet.
‘Batteries’ or ‘accumulators’ - Bank or set of elements
that stores the flow of electrons by electrochemical means.
‘TSS’ - Technical Service and Support.
‘User’ or ‘customer’ - These are used interchangeably
and by extension to refer to the installer and/or operator
who carries out the corresponding actions, with the same
person possibly being responsible for carrying out the re-
spective actions when acting on behalf, or in representa-
tion, of the above.
2.1.1. Conventions and symbols used.
Some symbols may be used and appear on the device, batteries
and/or in the context of the user manual.
For more information, see Section 1.1.1 of the ‘Safety Instruc-
tions’ document EK266*08.

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3. Quality assurance and
standards.
3.1. Statement by the management.
Our goal is customer satisfaction, therefore this Management has
decided to establish a Quality and Environment Policy, through
the implementation of a Quality and Environmental Management
System that will enable us to comply with the requirements de-
manded in the ISO 9001 and ISO 14001 and also by our Cus-
tomers and Stakeholders.
Likewise, the management of the company is committed to the
development and improvement of the Quality and Environmental
Management System, through:
• Communication to the entire company of the importance of
satisfying both the customer's requirements as well as legal
and regulatory requirements.
• The dissemination of the Quality and Environment Policy and
the setting of the Quality and Environment objectives.
• Conducting reviews by the Management.
• Providing the necessary resources.
3.2. Standards.
The DC Power-L is designed, manufactured and sold in accord-
ance with Quality Management Systems standard EN ISO 9001
and is certified by the company SGS. The marking indicates
conformity with EC Directives through the application of the fol-
lowing standards:
• IEC/EN 61204 -7. - Low-voltage power supplies, d.c. output.
Part 7: Safety requirements.
Reference standard:
IEC/EN 60950-1. - Information technology equipment.
Safety. Part 1: General requirements.
• IEC/EN 61204-3. - Low-voltage power supply devices, d.c.
output.
Part 3: Electromagnetic compatibility.
The manufacturer is not liable in the event of modification
or intervention on the device by the user.
This is a Class A device. In residential, commercial or light
industry environments, it may cause radio interference.
This device is not intended to be installed in a residential, com-
mercial or light industry environment. In the event of connection to
the public electricity supply, the user may be required to take all
appropriate measures to reduce interference.
The product’s CE declaration of conformity is available to
the customer upon express request to our head office.
3.3. Environment.
This product has been designed to respect the environment and
manufactured in accordance with ISO 14001.
Recycling of the device at the end of its useful life:
Our company undertakes to use the services of authorised and
regulatory companies to treat the set of products recovered at the
end of their useful life (contact your distributor).
Packaging:
To recycle the packaging, please comply with any legal require-
ments in force.
Batteries:
Batteries pose a serious danger to health and the environment.
The disposal of them shall be carried out in accordance with the
laws in force.
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4. Presentation.
4.1. Views of the devices.
Table 1 shows the standardised models of the DC Power-L se-
ries.
The illustrations in Fig. 2, 4, 5 and 6 are representative of the
range of standard models in the DC Power-L series. They reflect
the external and internal physical arrangement of each of the two
standardised cabinets and only the elements of use to the user,
such as the connection terminals and the operating switches.
With the same criteria, Figures 3 and 7 represent the views of
the battery cabinet.
The size or format of the protections and terminals shown in the
figures will vary depending on the power and/or output voltage of
the device, but its physical arrangement in relation to the whole
cabinet will remain the same. The same goes for the views of
the battery cabinet, which are generic and do not contain the
accumulators, since these will be installed once the cabinet or
cabinets are placed in their final location.
By default, the device is of the type that has floating output and its
protections are two-pole. For requested outputs referenced with
positive or negative to earth, the protection will always be single-
pole so as not to disconnect the pole from earth.
The entry of connection cables is through the base of the cab-
inet. Optionally and on request, cable entry can be through the
top cover, with a conduit for the cables down to the area of the
terminals. In both cases, the connection elements will always be
arranged in the lower part of the cabinet.
If any of the referenced components is not included on your unit,
disregard any description or action on it, and if the device fea-
tures parts not described in this manual, additional explanatory
annexes will be published if necessary. The device will however
be delivered with proper labelling, to which full attention will need
to be paid.
(e)
(a)
(b)
(c)
(d)
(i)
(k)
(h)
(j)
(f)
(g)
Fig. 1. View of the control panel.
Model
Voltage
Charger Courrent (A)
Cabinet
Input (Vac) output (Vdc)
Dimensions
Depth x Width x Height (mm)
Total No.
Rectifier Batteries
DC-25-L 24
3 x 230 / 3 x 400 (3F + N)
24
25 650 x 615 x 1320
- 1
DC-50-L 24 50 650 x 615 x 2120
DC-75-L 24 75
650 x 815 x 2120
DC-100-L 24 100
DC-150-L 24 150
DC-200-L 24 200 650 x 815 x 2120 1 + 1
DC-250-L 24 250
850 x 815 x 2120
850 x 815 x 2120 1 + 1
DC-300-L 24 300
DC-350-L 24 350
DC-400-L 24 400
DC-450-L 24 450
DC-500-L 24 500
850 x 915 x 2120
DC-600-L 24 600
DC-700-L 24 700
DC-800-L 24 800
DC-25-L 48
3 x 230 / 3 x 400 (3F + N)
48
25 650 x 615 x 1320
- 1
DC-50-L 48 50 650 x 615 x 2120
DC-75-L 48 75
650 x 815 x 2120
DC-100-L 48 100
DC-150-L 48 150
DC-200-L 48 200 650 x 815 x 2120 1 + 1
DC-250-L 48 250
850 x 815 x 2120
850 x 815 x 2120 1 + 1
DC-300-L 48 300
DC-350-L 48 350
DC-400-L 48 400
DC-450-L 48 450
DC-500-L 48 500
850 x 915 x 2120
DC-600-L 48 600
DC-700-L 48 700
DC-800-L 48 800
DC-25 -L 110
3 x 230 / 3 x 400 (3F + N)
110
25 650 x 615 x 1320
- 1
DC-50-L 110 50 650 x 615 x 2120
DC-75 -L 110 75
650 x 815 x 2120
DC-100-L 110 100
DC-150- L 110 150
DC-200-L 110 200 650 x 815 x 2120 1 + 1
DC-250-L 110 250
850 x 815 x 2120
850 x 815 x 2120 1 + 1
DC-300-L 110 300
DC-350-L 110 350
DC-400 -L 110 400
DC-4 50 -L 110 450
DC-500 -L 110 500
850 x 915 x 2120
DC-6 00 -L 110 600
DC-70 0-L 110 700
DC-800 -L 110 800

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DC-25-L 125
3 x 230 / 3 x 400 (3F + N)
125
25 650 x 615 x 1320
- 1
DC-50-L 125 50 650 x 615 x 2120
DC-75-L 125 75
650 x 815 x 2120
DC-100-L 125 100
DC-150-L 125 150
650 x 815 x 2120 1 + 1
DC-200-L 125 200
DC-250-L 125 250
850 x 815 x 2120
850 x 815 x 2120 1 + 1
DC-300-L 125 300
DC-350-L 125 350
DC-400-L 125 400
DC-450-L 125 450
DC-500-L 125 500
850 x 915 x 2120
DC-600-L 125 600
DC-700-L 125 700
DC-800 -L 125 800
DC-25-L 220
3 x 230 / 3 x 400 (3F + N)
220
25
650 x 615 x 2120
- 1
DC-50-L 220 50
DC-75-L 220 75 650 x 815 x 2120
DC-100-L 220 100 850 x 815 x 2120
DC-150-L 220 150
650 x 815 x 2120 650 x 815 x 2120 1 + 1
DC-200-L 220 200
DC-250-L 220 250
850 x 815 x 2120
850 x 815 x 2120 1 + 1
DC-300-L 220 300
DC-350-L 220 350
DC-400-L 220 400
DC-450-L 220 450
DC-500-L 220 500
850 x 915 x 2120
DC-600-L 220 600
DC-700-L 220 700
DC-800-L 220 800
Table 1. Standardised models.
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(X1)
(X4)
(X1A)
(X4A)
(X1)
(X2)
(X3)
(X5)
(RCOM)
(X11)
(X12)
(X6)
(X9)
(TC)
(t2)
(Mcom) opc.
(F/Q10)
(X37)
(F/Q1A)
(F/Q3)
(F/Q2)
(Scom)
For single
phase
R-N R-N R-S-T + - + -
(PR) (PR) (PR)
(CT)
(PC)
Fig. 2. Front view of rectifier cabinet with closed and opened
front door (PF) measuring 650 x 615 x 2120 mm.

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(CT)
(PC)
Fig. 3. Front view of rectifier cabinet with closed front door
(PF) measuring (650 & 850) x 815 x 2120 mm.
USER MANUAL