SaMASZ P4-420 User manual

SaMASZ Sp. z o.o.
Poland, 16-060 Zabłudów, ul. Trawiasta 1
Established
–
1984
NIP PL-966-159-29-76
tel. (+48) (85) 664 70 31
fax (+48) (85) 664 70 41
e-mail: samasz@samasz.pl
www.samasz.pl
OPERATOR’S MANUAL
ROTARY TEDDER
P4-420 – 4 rotors
P4-471 – 4 rotors
P4-531 – 4 rotors
P6-651 – 6 rotors
P6-771 – 6 rotors
P8-790 – 8 rotors
P8-890 – 8 rotors
IN0683USA001
2018-10-31
EDITION No 1
The original instruction
Serial No.:

IT IS FORBIDDEN
TO START THE DRIVE OF THE
TEDDER BEFORE PUTTING THE
MACHINE INTO WORKING
POSITION
.
LIFTING THE TEDDER
BEFORE THE WORKING UNITS
HAVE COME TO
A COMPLETE STANDSTILL
IS FORBIDDEN.
OPERATING IS
FORBIDDEN
WHEN ANY PERSON
IS WITHIN THE DANGER AREA
OF
1
70'.
NOTICE
:
Keep this manual for future reference.
Well-proven design with thousands of machines in regular use in many countries and quality
materials ensure high durability and reliability of SaMASZ tedders.
We congratulate you on the purchase of your new SaMASZ tedder and wish you much pleasure
and the very best work results through the years to come.

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 1 -
Contents page
1. IDENTIFYING THE MACHINE..............................................................................................................2
2. INTRODUCTION.......................................................................................................................................2
3. PROPER AND INTENDED USE..............................................................................................................3
3.1. Technical data...........................................................................................................................................3
3.2. Design and working principle...................................................................................................................4
3.2.1. 4- rotary tedder...................................................................................................................................4
3.2.2. 6- rotary tedder...................................................................................................................................5
3.2.3. 8- rotary tedder...................................................................................................................................6
3.3. Standard equipment and spare parts ......................................................................................................7
4. SAFETY PRECAUTIONS .........................................................................................................................8
4.1. General safety rules and regulations......................................................................................................8
4.2. Qualifications of operator .......................................................................................................................10
4.3. Conditions of mounting tedder on tractor............................................................................................10
4.4. Transport..............................................................................................................................................10
4.4.1. Putting the tedder onto another vehicle for transport .....................................................................11
4.5. Working parts ......................................................................................................................................12
4.6. PTO shaft.............................................................................................................................................12
4.7. Hydraulic assembly .............................................................................................................................12
4.8. Residual risk ...........................................................................................................................................13
4.8.1. Residual risk evaluation ...................................................................................................................14
4.8. Safety labels and their meaning...........................................................................................................15
5. OPERATION.............................................................................................................................................17
5.1. Attaching the tedder to the tractor .......................................................................................................17
5.2. Preparing the tedder for transport........................................................................................................19
5.3. Preparing the tedder for transport on public roads ..............................................................................20
5.4. Mounting PTO shaft ............................................................................................................................21
5.5. Switching from transport to working position.....................................................................................22
5.6. Switching 6-rotary tedder from transport position (for loading) to working position.........................25
5.7. Preparing the tedder for work..............................................................................................................26
5.8. Operation .............................................................................................................................................28
5.8.1. Tedding on left and right side ..........................................................................................................29
5.8.2. Headland position.............................................................................................................................31
5.8.3. Removing clogging and jams..........................................................................................................32
5.9. Dismounting machine from tractor......................................................................................................33
6. MOUNTING AND ADJUSTMENTS......................................................................................................33
6.1. Mounting of the tines...........................................................................................................................33
6.2. Daily maintenance...............................................................................................................................34
6.3. After-season maintenance and storing.................................................................................................34
7. LUBRICATION ........................................................................................................................................35
7.1. Main gears (central).............................................................................................................................35
7.2. Angular gearboxes for carousels .........................................................................................................35
7.3. Joints....................................................................................................................................................36
7.4. Risks present when lubricating............................................................................................................37
8. MALFUNCTION AND THEIR REPAIRS ............................................................................................37
9. DISASSEMBLY AND WITHDRAWAL FROM USE ..........................................................................38
9.1. Repair ..................................................................................................................................................38
9.2. Disassembly and scrapping .................................................................................................................38
10. WARRANTY CARD ................................................................................................................................38
11. WARRANTY TERMS..............................................................................................................................39
11.1. Warranty claims procedures ................................................................................................................39
11.2. Warranty repairs record.......................................................................................................................40

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 2 -
1. IDENTIFYING THE MACHINE
Data plate (Fig. 2) is mounted to the tedder’s main frame in the place shown below in Fig. 1.
Fig. 1. Data plate place Fig. 2.Data plate
Data plate includes
:
-
name and address of the manufacturer,
-
model year,
-
CE marking means, that the produce conforms
-
version number,
to 2006/42/EC Directive and harmonized standards,
-
machine weight,
-
machine symbol,
-
id number,
-
date of manufacture,
-
barcod
e.
2. INTRODUCTION
This operator’s manual is essential for safe and proper use of this tedder and should be read
before anyone operates this tedder
.
It should be kept near the tedder
for future use. If the tedder
is used by another operator, it should be in working condition and include this operator’s
manual and all other basic equipment.
Operator’s manual is attached to every machine in order that the operator can familiarize
himself with design, working principles, service and adjustment of the tedder. The operator
should be familiar with common safety rules and procedures.
The tedder is manufactured according to international safety rules.
Compliance with the safety precautions in this operator’s manual will help to enable safe
operation.
Please contact your dealer if you have any queries relating to the operation and service of
the tedder.

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 3 -
3. PROPER AND INTENDED USE
Rotary tedder is designed for tedding cut forage and dry hay in order to make drying faster.
WARNING:
Use of the tedder for purposes other than described above is forbidden. Improper use
can be dangerous and may lead to voiding of the warranty. Tedder should be
operated and repaired only by people familiar with its detailed specifications and
with all applicable safety rules and regulations and with the relative dangers.
Unauthorized modifications to the tedder will lead to voiding the warranty.
3.1. Technical data
Tab. 1. Technical data
Tedder’s type: P4-420 P4-471 P4-531 P6-651 P6-771
P8-790 P8-890
Working width
[ft. in]
13' 9"
15' 5"
17' 5"
21' 4"
25' 3"
25' 11"
29' 2"
Transport width [ft. in]
9' 2"
9' 8"
9' 8"
9' 8"
9' 8"
9' 10"
9' 10"
Transport height [ft. in]
7' 5"
8' 2"
8' 10"
12'
13' 1"
10' 4"
11' 4"
RPM
540
3
-
point linkage categ
ory
I/II
II
Tractor’s power [HP]
22
30
40
50
Number of rotors [pcs]
4
6
8
Number of arms [psc]
5
6
5
6
Max. working speed [mph]
10
Tires
Recommended pressure [bar]
15 x 6,00-
6 – 2,0 bar
16 x 6,50-8 – 1,8 bar (road wheels)
15 x 6,00-6 – 2,0 bar (ground following wheel)
16x6,50-8
– 1,8 bar
(road
wheels)
18×8,5-8 –
1,8 bar
(main road
wheels)
16x6,5-8 –
1,8 bar
(road
wheels)
16x6.5-8 –
1,8 bar
(ground
following
wheel)
Weight [lbs.]
1116
1466
1499
2073
2084
2267
2910
Noise level L
pA
6
6,3 ± 3,2 dB
L
Amax
69,5 ± 3,2 dB
L
Cpeak
92,0 ± 3,2 dB
LpA – noise level related to 8 hour working time. Averaged in time acoustic pressure level corrected by frequency
characteristic A.
LAmax – maximum value corrected by frequency characteristic A of acoustic pressure level.
LCpeak – peak level of acoustic pressure corrected by frequency characteristic C.

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 4 -
3.2. Design and working principle
3.2.1. 4- rotary tedder
Overview of 4- rotary tedder is provided in Fig. 3. 3-point linkage frame (1) with catch (2)
enables connecting tedder to the tractor 3-point linkage suspension. Drive with tractor PTO is
transmitted by intersectional gears onto rotors. The tedder comprises of three drive units: left and
right (4and 5) as well as main one (3), onto which rotors are set with arms (6) and fingers (7).
Safety guards (8) are mounted on the frame and lateral drive units. For transport the two lateral
units with rotors are folded by hydraulics to vertical position and locked with a locking pawl (9).
Fig. 3. Parts of 4- rotary tedder
1 – 3-point linkage frame
2 – Catch
3 – Main drive unit
4 – Left drive unit
5 – Right drive unit
6 – Raking arms
7 – Spring tines
8
–
Safety guards
9 – Locking pawl
10 – Ground following mechanism
11 – Plates with luminous and reflecting elements
12 – Chain for operating position adjustment
13 – Additional chain for ground following
14 – Ground following wheel (optional)
The tedder has been equipped with ground following mechanism (10) enabling for following
the ground unevenness by the machine with use of 3-point linkage suspension stiff connector.
The tedder may be equipped with (optional) ground following wheel (14). Chain for operating
position adjustment (12) is used for operation on very uneven ground to be used instead of the stiff
connector. Chain (13) is used when adaptation range of the mechanism (10) is not sufficient.
When driving on public roads the tedder should be equipped with a plate with luminous and
reflecting elements (11), and a warning triangle for a slow driving vehicle.
1
2
5
4
6
7
8
9
10
11
12
13
14
3

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 5 -
3.2.2. 6- rotary tedder
Overview of 6- rotary tedder is provided in Fig. 4. 3-point linkage frame (1) with catch (2)
enables connecting tedder to the tractor 3-point linkage suspension. Drive with tractor PTO is
transmitted by intersectional gears onto rotors. The tedder comprises of five lateral drive (4), (5),
(6), (7) as well as main one (3), onto which rotors are set with arms (8) and fingers (9). Safety
guards (10) are mounted on the frame and lateral drive units. For transport the two lateral units with
rotors are folded by hydraulics to vertical position and locked with a locking pawl (11).
Fig. 4. Parts of 6-rotary tedder
1 – 3-point linkage frame
2 – Catch
3 – Main dive unit
4,5 – Left drive units
6,7 – Right drive units
8 – Raking arms
9 – Spring tines
10
–
Safety guards
11 – Locking pawl
12 – Ground following mechanism
13 – Plates with luminous and reflecting elements
14 – Chain for operating position adjustment
15 – Additional chain for ground following
16 – Ground following wheel (optional)
The tedder has been equipped with ground following mechanism (12) enabling for following
the ground unevenness by the machine with use of 3-point linkage suspension stiff connector.
The tedder may be equipped with (optional) ground following wheel (16). Chain for
operating position adjustment (14) is used for operation on very uneven ground to be used instead
of the stiff connector. Chain (15) is used when adaptation range of the mechanism (12) is not
sufficient.
When driving on public roads the tedder should be equipped with a plate with luminous and
reflecting elements (13), and a warning triangle for a slow driving vehicle.
4
1
2
3
5
7
6
8
9
10
11
12
13
15
14
16

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 6 -
6
2
10
5
13
17
11
3
1
4
7
8
9
18
14
15
16
20
19
12
3.2.3. 8- rotary tedder
Overview of 8- rotary tedder is provided in Fig. 5. 3-point linkage frame (1) with catch (2)
enables connecting tedder to the tractor 3-point linkage suspension. Drive with tractor PTO is
transmitted by intersectional gears onto rotors. The tedder comprises of six lateral drive (4), (5), (6),
(7), (8), (9) as well as main one (3), onto which rotors are set with arms (10) and fingers (11). Safety
guards (12) are mounted on the frame and lateral drive units. For transport the two lateral units with
rotors are folded by hydraulics to vertical position and locked with a locking pawl (13).
Fig. 5. Parts of 6-rotary tedder
1 – 3-point linkage frame
2 – Catch
3 – Main dive unit
4,5,6 – Left drive units
7,8,9 – Right drive units
10 – Raking arms
11 – Spring tines
12
–
Safety guards
13 – Locking pawl
14 – Ground following mechanism
15 – Plates with luminous and reflecting elements
16 – Chain for operating position adjustment
17 – Additional chain for ground following
18 – Warning triangle for a slow driving vehicle (optional)
19 – Ground following wheel (optional)
20
–
Windrow curtain “field edge”
(
optional
)
The tedder has been equipped with ground following mechanism (14) enabling for following
the ground unevenness by the machine with use of 3-point linkage suspension stiff connector.
The tedder may be equipped with (optional) ground following wheel (19) and windrow
curtain for tedding on the field edge (20) (optional). Chain for operating position adjustment (16)
is used for operation on very uneven ground to be used instead of the stiff connector. Chain (17)
is used when adaptation range of the mechanism (14) is not sufficient.
When driving on public roads the tedder should be equipped with a plate with luminous and
reflecting elements (15), and a warning triangle for a slow driving vehicle (18).

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 7 -
3.3. Standard equipment and spare parts
The tedders are sold with the following standard equipment:
warranty card,
operator’s manual with spare parts list and Declaration of Conformity,
PTO shaft (Tab. 2) ,
spray paint (150 ml).
Tab. 2. Recommended PTO shafts for rotary tedders
Model Power Length Moment
Symbol Clutch Manufacturer Notes
KM mm Nm
P4-420
P4-471
P4
-
531
21 3' 12"-
5' 8" 270 8G2N121CE007002
friction Bondioli & Pavesi
P6-651
P6-771
P8-790
P8
-
890
35 3' 11"-
5' 8" 460 8G4N121CE007003
Fig. 6. PTO shaft lubrication points (8G2N121CE007002)
Fig. 7. PTO shaft lubrication points (8G4N121CE007003)
NOTE:
The frequency of lubrication of the articulated telescoping shaft should be carefully adhered
to. Points shown in Fig. 6 and Fig. 7 should be lubricated every 50 hours. The articulated
telescoping shaft should also be lubricated before and after longer periods of disuse.
PTO shafts of other brands with equivalent parameters could be used after first obtaining SaMASZ
permission.
PTO shaft’s end
without clutch –
To be
mounted on the
tractor’s side
PTO shaft’s end with
friction clutch –
To be
mounted on tedder’s
side
PTO shaft’s end
without clutch –
To be
mounted on the
tractor’s side
PTO shaft’s end with
friction clutch –
To be
mounted on tedder’s
side

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 8 -
4. SAFETY PRECAUTIONS
The following precautions are for your safety. They must be read carefully
and followed by every person who operates or maintains the machine. Failure to follow these
safety precautions could result in serious injury or death to the operator, maintenance person or
bystanders and property damage to the machine and surrounding property.
Safety Signal Words
This manual and the safety labels attached to this equipment utilize signal words that signify
safety hazards with different levels of severity. Below are the words used and the definitions for
these words:
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury
NOTICE is used to address practices not related to physical injury
4.1. General safety rules and regulations
The following descriptions are for your safety: They must therefore be read
carefully and applied every time you use the machine.
The machine has been designed for use by one single operator.
When using, servicing, repairing, moving or storing the machine, the operator must wear safety
footwear, safety gloves plus ear protection and dusk mask if necessary.
During use, the machine may give rise to dust, especially if the soil is dry. You are advised to
use a tractor with a cab fitted with filters in the ventilation system. Failing this, wear a dust
mask with filter to protect your respiratory tract.
Front axis of the tractor should be weighted to keep the balance. If need be, use front wheel
weights.
In order to keep steering conditions, impact on front axis should be at least 20% of the complete
tractor.
Be extremely careful whenever using hydraulic lift lever or buttons. Any operation with
hydraulic lift lever should be done from operator’s seat; DO NOT move the lever from outside
of a tractor.
In case of tractors equipped with EHR, operating with hydraulic lift is done by the buttons
mounted outside the tractor’s cabin. When operating be extremely careful.
Locking pawl line and “field edge” mechanism line (in the case of the P4-420 tedder) should be
mounted with relevant tolerance in the tractor cabin
When moving from work to transport position, remove the entire PTO shaft or at least one end
of the shaft from the tractor’s PTO so it cannot turn.
When attaching the tedder to a tractor, the operator should wear protective gloves.

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 9 -
DO NOT operate the tedder unless all safety guards are in place and operational. In addition,
any damaged protective means should be replaced with a new one.
Start mowing only when tractor’s PTO reaches its normal rpm.
No person (except operator) should stand within danger area which is a minimum of 170' from
any operating part, especially when operating near roads and in areas with stones and other
debris. Be certain that children and animals are at a safe distance away from the machine.
IMPORTANT: Maintenance and adjustment should ONLY be done after the following has
occurred:
tractor’s engine has been stopped and ignition key has been taken out,
all rotating parts have come to complete standstill (NOTE: arms will rotate for
several minutes after engine is turned off).
Before starting work and periodically thereafter, replace any damaged, missing and/or worn
tines.
When driving on public roads always comply with local traffic regulations, especially those
concerning warning lights.
When the tedder is lifted for repair on 3-point linkage, it should be secured against falling by
mechanical support or by chain.
The bolts and other fasteners have to be periodically checked and, if necessary, tightened or
replaced. DO NOT work with damaged or worn fasteners.
Never lift the tedder on tractor linkage when the drive is operating and the rotors are rotating.
When operating the tedder, the tractor should always be equipped with operator protection that
is required by laws and regulations.
Never start the tedder when the tedder arms are off the ground.
Before you start the tractor make sure that all drives are turned off and the levers that turn the
hydraulics are in neutral position.
Never leave tractor’s engine running without supervision. Before you leave the tractor, turn off
the engine and remove the key from tractor’s ignition.
DO NOT operate the tedder when driving the tractor backwards.
Permissible inclination of the tedder on a slope when working and during transport is 8°.
Exceeding this incline can result in tedder tipover.
Never stand between tractor and tedder unless tractor and tedder are secured against moving by
the tractor’s brake.
If any maintenance must be done under an elevated tedder, it must be blocked or otherwise
secured against falling.
When the parts of the tedder need replacement, use only original spare parts as described in the
spare parts list. Pay particular attention to PTO shaft’s guards and tedder’s and tractor’s spline
shaft guards.
Hydraulic hoses are potentially very dangerous. Do the following to minimize any hazards:
Hydraulic hoses should be periodically checked and if any damage to the hoses have
occurred or if they have been used more than 5 years, replace with new ones.
Never use scotch tape to repair hydraulic hoses.
When connecting hydraulic hoses to tractor’s hydraulic connectors, make sure that
the tractor’s or tedder’s hydraulic system is not under pressure.
The tedder should be stored under a roof and in a way as to not be hazardous both people or
animals.

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 10 -
In the event of an accident involving this tedder in a field or on a road, follow all applicable first
aid procedures and contact SaMASZ technical service.
Tedder should be kept clean, so as to avoid danger of fire.
4.2. Qualifications of operator
To provide safe machine operation each person being the machine operator must meet the
following requirements:
Operator should hold driving license, have ability to drive vehicles safely and know road traffic
rules.
Operator must be in proper physical condition to be able to operate the machine.
Operator must not be under the influence of alcohol, drugs and medicines, which all have
influence on vehicle driving and machine operation.
Operator should be familiarized with this manual and follow its provisions.
Operator should be familiar with working principles of both the vehicle and the machine, and be
able to recognize and avoid hazards resulting from operation of the aggregate.
4.3. Conditions of mounting tedder on tractor
Prior to the mounting operation, be sure that the tractor and tedder hitches are compatible and
that the tractor's hitch load is adequate for the machine which is to be mounted or attached.
Prior to mounting the machine, examine the technical condition of the tedder's hitch assembly
and tractor's 3-point linkage.
Use only genuine cotter pins to mount the tedder on a tractor.
4.4. Transport
The lifting, handling and transporting operations can be very dangerous unless they are carried
out with the utmost caution. Have all persons not involved in the actual work move away from
the area and limit the zone where the operations are to be carried out. Also make sure that the
area in which the operations take place is clear and that there is a sufficient escape route, i.e. a
free, safe zone to which the operators can quickly move if the load should fall.
The safety hooks and ropes used to lift the machine must be of an adequate carrying capacity.
To minimize the risk of serious injury or death, do the following:
When the machine is converted from the transport position to the work position and vice versa,
you could be pinched or crushed by some of its parts. Take extra care when carrying out these
maneuvers and have all persons keep well clear of the danger zone.
Do not change position of the tedder until there are no people or animals around (pay particular
attention to children).
Before transporting the tedder make sure that the locking pawls are properly latched in the
transport position.
While transporting the tedder, put a warning plate with combined lights and reflectors and
warning triangle on the tedder.
During transport, always put the tedder in its proper and safe transport position. See section 5.3.
Before putting the tedder in transport position, make sure that the tractor’s PTO is turned off
and all rotating parts have come to a complete stop.

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 11 -
Do not drive over 25 km/h (15 mph). Drive slower if road conditions are poor, especially on
irregular surfaces or steep slopes.
The behavior of the tractor on the road, such as its turning and braking capacities, are affected
by the implements mounted.
When driving on the road after work, check to make sure that the tires and soil working tools
are clean to prevent the road surface from becoming dirty.
Make sure that the machine is not damaged during transport.
4.4.1. Putting the tedder onto another vehicle for transport
The driver and the carrier are responsible for the tedder’s transport safety. Equipment and
parts must be secured during transport.
To put the tedder onto another vehicle in a safe way, please obey the following rules:
Transport should be done by qualified and specifically trained personnel,
Grab the tedder by any lifting devices only in places indicated by hook sign,
For tedder lifting, use only lifting devices with hoisting capacity larger than tedder’s weight
shown in data plate. This also applies to ropes and chains used for lifting,
Do not lift if transport belts, belt suspensions, ropes are damaged. Whenever damage to these
parts occurs, replace with new ones,
When mounting slings, chains, handles etc., always set the machine's center of gravity properly
(Fig. 8),
To safely support the machine, use ropes of adequate length so that the angle between them is
no greater than 120°, and the angle between the strand and the vertical is no greater than 60°,
Lift the machine with the utmost caution and move it slowly,
No one should be within the range of action of the lifting equipment when any transporting
operations are being carried out.
Collapsible parts should be blocked in transport position,
When the tedder is on the vehicle’s trailer, the machine should be secured against moving.
NOTICE:
Securing maneuvering area and transport of the tedder is the responsibility of a person who
does it.

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 12 -
Fig. 8. Location of center of gravity
Tab. 3. Location of center of gravity
Dimension
[mm]
Type
P4-420 P4-471 P4-531 P6-651 P6-771 P8-790 P8-890
X2' 12" 3' 4" 3' 5" 4' 7" 4' 7" 4' 3" 4' 11"
Y3' 4" 2' 7" 2' 6" 2' 4" 2' 3" 2' 2" 2' 3"
4.5. Working parts
Before operating the tedder check rotors’ and tines’ condition.
Worn or damaged tines should be immediately replaced with new ones.
WARNING!
During replacement of working parts, it should be used personal protective
gloves.
4.6. PTO shaft
Before operating, read bar manufacturer's manual placed on the bar. Follow all safety
precautions in that manual.
Use only PTO shafts recommended by tedder’s manufacturer with guards in good condition.
In order to operate safely, use only undamaged PTO shafts and shields. Damaged PTO shafts
and shields must be repaired or replaced with new ones before use.
Before any operation make sure whether PTO rpm have proper rotational direction.
4.7. Hydraulic assembly
Hydraulic assembly is under high pressure. Hydraulic oil under pressure may penetrate skin
and cause serious injury or death. Skin and eyes should be protected when working around this
assembly.

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 13 -
In case of injury caused by a liquid under pressure, call a doctor immediately.
Hydraulic hoses can be connected to the tractor's hydraulics provided that both the tractor’s and
the tedder's hydraulic assemblies are not under pressure. To remove the pressure from the
hoses, start the tractor's hydraulic valves several times with the tractor off.
When looking for oil leaks, do so safely. Use a cardboard card. Do not touch any potential
leaks until the entire hydraulic assembly has been relieved of pressure.
It is recommended that the hydraulic oil used should not exceed 10 oil purity class in
accordance with NAS 1638.
When using hydraulic hoses:
Avoid stretching the hoses when operating.
Do not allow hydraulic hoses to get deflected.
Do not expose hydraulic hoses to contact with any sharp edges.
If damaged or worn, replace the hoses with new ones.
Useful life for hydraulic hoses is 5 years from their production date.
4.8. Residual risk
Despite the fact that SaMASZ, the manufacturer of the tedder, has taken great care in the
design and manufacturing of the tedder, certain risks during tedder operation and maintenance are
unavoidable. A major source of risk that could result in serious injury or death can occur during the
performance of these operations.
Major source of risk follows performance of these operations:
operation of tedder by minors,
operation by individuals who have not read the operator's manual and safety labels,
operation of tedder by persons under influence of alcohol or other substances,
not being cautious during transportation and moving tedder during operation,
transport of persons who are on the machine,
presence of persons and animals within the tedder operation range,
performing servicing and machine adjustments with the engine on.
1. Danger of machine entanglement
This risk occurs when (1) changing position of a tedder, (2) operating near rotating parts, and
(3) working without safety guards. During operation, maintenance and adjustment, always wear
protective gloves, shoes and clothes without loose parts, belts and so on. Always comply with safety
labels placed on the tedder.
2. Danger of cutting injury, abrasion and damage of skin
This risk occurs during replacement of working parts with sharp edges, cleaning the machine
and removal of any clogging and seizure. During any maintenance work, always use safety gloves.
3. Danger of injury from liquid ejection out of hydraulic system
During connection of hydraulic hoses to hydraulic connectors, be sure that tractor’s or
tedder’s hydraulic system is not under pressure. Regularly check hydraulic hoses for leaks.
NOTE:
Residual risk always results from incorrect behavior of tedder’s operator.

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 14 -
4. Forbidden actions
During tedder’s operation, do not do the following:
never unblock the tedder, make any regulations or repairs of the tedder while it is in motion,
never change order of operation and maintenance activities described in operator’s manual,
never operate the tedder when it is not in working order or has damaged safety guards,
never get your hands and legs close to rotating parts of the tedder,
during repair and maintenance of the tedder, always comply with descriptions included in
operator’s manual. Always do these activities when the tractor’s drive is off,
never operate the tedder under influence of alcohol, drugs, or strong medicine that impair
your attention,
do not wear clothes or jewelry that are too loose or too tight. Too loose clothing or jewelry
may be pulled in by the rotating parts of the tedder,
the tedder should not be operated by children or by handicapped people,
When describing residual risk, the tedder complies with the state of the art in technology on the date
it was manufactured.
WARNING!
Despite following the specified instructions and prohibitions, residual risk is
still present.
4.8.1. Residual risk evaluation
When keeping such recommendations as:
thorough familiarizing with operator’s manual,
no persons remaining on the machine when operating and during drives,
no persons remaining within the tedder operation range,
adjustment, maintenance and lubrication of the machine with engine off,
performing repairs of the machine only by skilled persons,
operation of the machine by persons, which are familiarized with operator’s manual,
the machine protection against children and unauthorized personnel residual risk when
operating the tedder may be limited to necessary minimum.
When the risk of exposure to noise cannot be avoided or eliminated by any
protective means or organization of work, the employer (farmer) must:
1) provide the operator with individual means of noise protection if the noise
level in work place exceeds 80 dB.
2) provide the operator with individual means of noise protection and supervise
the correctness of its usage, if the noise level in work place reaches or
exceeds 85 dB.

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 15 -
4.8. Safety labels and their meaning
Safety labels are critical to safe use of this tedder. They must be read, understood and followed.
Also, be sure that:
All warning decals are clean and legible,
All lost or damaged decals are replaced by ordering new decals from your dealer or supplier,
All persons using this tedder have read the section of this manual explaining the meanings of
these labels,
All spare part used for repair of the tedder should have all safety labels provided by the
manufacturer.
N-01
Be extremely careful when
PTO shaft is rotating
N-03
Read the operator’s manual
before putting the tedder
into operation
N-04
While making repairs the
machine must be stopped
N-06
Caution
! pulling-in parts
N-07
Operating is forbidden when
any person is within the
danger area of 170'
N-11
Lubrication points
N-15
N-23
WARNING! power lines
N-29 N-40
Signs indicating transport
holders
N-49
Never stand near tractor’s 3-
point linkage while steering
tractor’s lift
N-50
Do not stay in the swinging
area of tedder’s parts
N-55

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 16 -
N-62 N-67
N-68 N-117
Under pressure. Consult
technical manual for service
procedures
N-168
Do not touch the machine
before the rotating parts
have not come to a complete
standstill
N-183
Caution
! danger of pulling
legs in
N-196
N-197
N
-
202
N
-
204
N
-
205
N
-
206
Admissible transport speed
Use the required Personal Protective

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 17 -
Fig. 9. Warning decals placed on the tedder
5. OPERATION
WARNING!
Before beginning to use this machine, do the following:
•Read manual, especially safety precautions in section 4.
•Make sure you are familiar with all controls and functions.
•Make sure all safety devices are in place and working. Fix or replace if not
working or damaged.
•Replace protective cover if damaged.
5.1. Attaching the tedder to the tractor
WARNING!
•Only hitch and unhitch machine on a flat surface with compact dirt.
•Keep everyone away from area between tedder and tractor.
•Be careful near link road zone of tractor's rear power lift. Contains sharp
parts.
N
-
62
N-01; N-03; N-04; N-06
N-07; N-23; N-49; N-50
N
-
117; N
-
167; N
-
168; N
-
183
N
-
29
N
-
68
N-15; N-67
N-202; N-204
N
-
205; N
-
206
N
-
68

Operator’s manual
Rotary tedder P4-420, P4-471 and P4-531
Rotary tedder P6-651 and P6-771
Rotary tedder P8-790 and P8-890
- 18 -
The tedder should be mounted on tractor with use of 3 -point linkage as provided in Fig. 10.
Upper link Gshould be mounted on pin S1 in the catch eye (Fig. 10b). In the case of very
uneven meadows, in order to increase the ground following range, it is possible to replace the
stiff connector with chain L1 (Fig. 10d).Hangers Wfor tractor's lower links should be placed
on pins on the tedder's linkage frame (Fig. 10a).
Chain Lshall be placed on the top link pin in order to protect the rake from falling
of hangers W.
Lift up support legs (Sp) and secure them with pins.
Connect the machine's hydraulic hose to the tractor one-section hydraulic connector.
In the case of P8 tedders, connect pairs of hydraulic hoses Fig. 10c) (H1 – folding (unfolding)
the machine and (H2 – folding (unfolding) the windrow curtain “field edge” (optional)) with the
proper pairs of machine’s hydraulic connectors.
Connect the machine's lighting cables (E1) (Fig. 10c) to the tractor and check the lights for
operation.
NOTE:
In the case of P8 tedders, no connection the machine's lighting cables makes it impossible
unfolding the machine.
Connect telescopic articulated shaft. If need be shorten the shaft as per item 5.4.
Fig. 10. Connecting the tedder to the tractor:
a) upper link (G) in transport position; b) upper link (G) in working position,
c) pairs of hydraulic hoses (H1) – folding (unfolding) the raking arms
(H2) – folding (unfolding) the windrow curtain “field edge” (optional)
S1
S2
S1
G
b)
C
G
W
L
a)
Sp
d)
L1
c
)
H1
H2
E1
Other manuals for P4-420
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Other SaMASZ Tedder manuals