Samcon ExCam Series T08 User manual

ExCam®Series
T08 - Installation Manual

Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 2 of 52
Contents
1Introduction ..............................................................................................................4
2Overview of the Device Documentation.................................................................5
3Technical Data..........................................................................................................6
3.1 Parameters of the Explosion Protection..............................................................6
3.1.1 T08-VAx.x.x.x-X-X-X-X..............................................................................................................6
3.1.2 T08-TNXCD-X-X-X-X.................................................................................................................6
3.1.3 Conformity of Standards (Gas)..................................................................................................7
3.2 Maximum Electrical Parameters..........................................................................8
3.2.1 Power Supply.............................................................................................................................8
3.2.2 Power and Temperatures ..........................................................................................................8
3.3 Other Technical Data ..........................................................................................9
4General Safety Instructions...................................................................................11
5Application..............................................................................................................13
6Transportation and Storage ..................................................................................14
7Installation ..............................................................................................................14
7.1.1 Type T08-VAx.x.x.x .................................................................................................................15
7.1.2 Type T08-TNXCD....................................................................................................................16
7.2 Opening and closing of the unit.........................................................................17
7.2.1 Type T08-VAx.x.x.x .................................................................................................................17
7.2.2 Type T08-TNXCD....................................................................................................................21
7.3 Electrical Connection and Commissioning........................................................25
8Maintenance/ Modification.....................................................................................26
9Reparation...............................................................................................................26
10 Disposal/ Recycling............................................................................................26
11 Certificates ..........................................................................................................27
11.1 EC –declaration of conformity..........................................................................27
11.2 Manufacturer’s declaration concerning the cable and cable entry points ..........28
11.3 EC-Type Examination Certificate ......................................................................29
11.4 IECEx Certificate of Conformity.........................................................................36
11.5 EAC-Ex Certification..........................................................................................44
12 Drawings..............................................................................................................48
13 Notes....................................................................................................................49

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List of illustrations
Figure 10-1 T08-VAx.x.x.x mounting options...................................................................15
Figure 10-4 T08-TNXCD chain link mounting..................................................................16
Figure 10-7 Opening the ExCam T08-VAx.x.x.x..............................................................18
Figure 10-8 Disassembly of the countersunk head screw type T08-TNXCD...................22
Figure 10-9 Opening of the cover flange type T08-TNXCD.............................................23
Figure 10-10 Position of the O-Ring sealing type T08-TNXCD........................................23
History of revisions
Product: T08 - ExCam® Series
Title: Ex Installation Manual of the ExCam Series
Doc.-Id. 140721-PT08BAU-SS-Ex Installation Manual rev.00.doc
Author: Steffen Seibert
Date: July 12, 2014
Revision Date: April 20, 2015
Rev.- Index
Date
Name
Comment
Authorization of the
ATEX Supervisor
00
July 13,
2014
S. Seibert
Starting the document
Tested and approved
July 13, 2014–S. Seibert
01
July 13,
2014
S. Seibert
Adding the declaration of confirmity
Tested and approved
July 22nd, 2014–S. Seibert
02
03
20.04.2015
S. Seibert
Correction and conclusions
Tested and approved
20.04.2015 –S. Seibert

Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 4 of 52
1 Introduction
The ExCam Series (Type 08) is an electrical device. It is certified according to ATEX,
IECEx and EAC-Ex as a pressure-resistant camera system to be used in gas and dust
explosive areas as well as in mines susceptible to firedamp.
At the front side, the camera systems dispose of a flange with a sight glass (optical
adapter); on the rear side it is equipped with a flange which allows introducing one or
more ex-certified cable and cable glands (CG) or sealing plugs, respectively.
The T08 camera system is a very flexible system and can be used for various applica-
tions. The main usage is within hazardous areas in the chemical as well as petro-
chemical industry, offshore plants, and mines susceptible to firedamp as well as biogas
plants. The cameras are certified to be used in ex-zones 1, 2, 21, 22 including the explo-
sion groups IIC (e.g. acetylene) and IIIC (conductive and flammable dusts).
The Ex-d housings are available in different steel qualities due to which the housing’s
resistance towards extreme environmental conditions (sea water corrosion, high-acid en-
vironments etc.) is additionally extended.
Within the pressure-resistant enclosure, various camera modules and lenses reflecting
different technical specifications are used. Accessory components such as PTC heating
elements, miniature fans, NIR LED, lighting devices, mechanical components, and
clamps made of aluminum, are optional. Criteria for selecting the camera module are, for
example, transmission technology (digital or analog), control functions (IR cut filter, iris,
focus), light sensitivity, angle of view, object distance, resolution, optical zoom range,
frame rate, or transmission delay. Thermal imaging applications are possible as well.
Therefore, the T08 range covers vast areas regarding industrial process observation as
well as security surveillance –inside plants or outside.

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2 Overview of the Device Documentation
T08 ExCam Series (ATEX/ IECEx/ EAC-Ex)
Ex Installation Manual
- EC - Declaration of Conformity
- ATEX Type Examination
- IECEx Certificate
- EAC-Ex Certificate
- Manufacturer Declaration (EN 60079-14)
ExCam vario
- User Manual
- Datasheet
ExCam niteZoom
- User Manual
- Datasheet
ExCam IP135x:
- User Manual
- Datasheets
ExCam IPQ1755:
- User Manual
- Datasheets
ExCam IPM114x:
- User Manual
- Datasheets
ExCam IPQ6045
- User Manual
- Datasheet
ExCam EDC3371
- User Manual
- Datasheet
This Dokument

Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 6 of 52
3 Technical Data
3.1 Parameters of the Explosion Protection
3.1.1 T08-VAx.x.x.x-X-X-X-X
Identification marks according
to directive 94/9/EC: II 2G (Zone 1 and 2)
II 2D (Zone 21 and 22)
I M2
Explosion protection (Gas): Ex d IIC T6 Gb or
Ex d IIC T5 Gb or
Ex d IIB T6 Gb or
Ex d IIB T5 Gb or
Explosion protection (Dust): Ex tb IIIC T80°C Db IP68 or
Ex tb IIIC T95°C Db IP68
Explosion protection (Mining) Ex d I Mb
3.1.2 T08-TNXCD-X-X-X-X
Identification marks according
to directive 94/9/EC: II 2G (zones 1 and 2)
II 2D (zones 21 and 22)
Explosion protection (Gas): Ex d IIC T6 Gb or
Ex d IIB T6 Gb or
Explosion protection (Dust): Ex tb IIIC T80°C Db IP66 or
Ex tb IIIC T80°C Db IP67 or
Ex tb IIIC T80°C Db IP68 or

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3.1.3 Conformity of Standards (Gas)
Conformity of standards (Gas) IEC 60079-0:2011, EN 60079-0:2012
IEC 60079-1:2008, EN 60079-1:2008
IEC 60079-11:2011, EN 60079-11:2012
IEC 60079-18:2009, EN 60079-18:2009
IEC 60079-28:2006/ ISH1:2014,
EN 60079-28:2007 (Beiblatt 1:2014-09)
GOST R IEC 60079-0-2011
GOST IEC 60079-1-2011
Conformity of standards (Dust) IEC 60079-31:2008, EN 60079-31:2009
GOST R IEC 60079-31-2010
Notified body: TÜV Rheinland (No. 0035)
ATEX: TÜV 14 ATEX 7539X
IECEx: IECEx TUR14.0026X
EAC-Ex: No. TC RU C-DE.MIO62.B.01921
Supplement/ Rev. Index: 01
Test Report ATEX: 557/Ex539.00/14
Test Report IECEx: DE/TUR/ExTR14.0026/00
Quality Assessment Report: DE/BVS/QAR14.0006/00

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3.2 Maximum Electrical Parameters
3.2.1 Power Supply
These are maximum values as part of the approval. Please refer to the device-specific
values in the respective user manual!
Type T08..:
Power Supply: UIN: 12 … 60 V DC or
UIN: 20 … 240 V AC
3.2.2 Power and Temperatures
The below table 3-1 illustrates the maximum thermal supply input of all T08 ExCam hous-
ing types in relation to the ambient temperature and temperature classes. Performance
limits have been evaluated during certification as well as during the T08 explosions pro-
tection concept and are obligatory.
Type: T08-VA..:
T08-
T6 (85°C –5K)
T5 (100°C –15K)
TAMB
TAMB
40°C
50°C
60°C
70°C
40°C
50°C
60°C
70°C
75°C
VA1.1.x.x
17.4 W
13.0 W
8.7 W
4.3 W
19.6 W
15.2 W
10.9 W
6.5 W
4.3 W
VA1.1.x.x*
(coated)
19.0 W
14.3 W
9.5 W
4.8 W
21.4 W
16.7 W
11.9 W
7.1 W
4.8 W
VA1.2.x.x
18.2 W
13.6 W
9.1 W
4.5 W
20.5 W
15.9 W
11.4 W
6.8 W
4.5 W
VA1.2.x.x*
(coated)
21.1 W
15.8 W
10.5 W
5.3 W
23.7 W
18.4 W
13.2 W
7.9 W
5.3 W
VA2.1.x.x
22.2 W
16.7 W
11.1 W
5.6 W
25.0 W
19.4 W
13.9 W
8.3 W
5.6 W
VA2.1.x.x*
(coated)
25.0 W
18.8 W
12.5 W
6.3 W
28.1 W
21.9 W
15.6 W
9.4 W
6.3 W
VA2.2.x.x
25.0 W
18.8 W
12.5 W
6.3 W
28.1 W
21.9 W
15.6 W
9.4 W
6.3 W
VA2.2.x.x*
(coated)
26.7 W
20.0 W
13.3 W
6.7 W
30.0 W
23.3 W
16.7 W
10.0 W
6.7 W
Type: T08-TNXCD...:
T08 -
T6 (85°C –5K)
TAMB
40°C
45°C
50°C
55°C
60°C
TNXCD
57.1 W
50.0 W
42.9 W
35.7 W
28.6 W

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3.3 Other Technical Data
Permitted temperature (storage)
1
: T08-VAx.x.x.x
-60° C … +85° C (Tmax)
T08-TNXCD
-20° C … +80° C (Tmax) /with VitonO-ring
-30° C … +80° C (Tmax) / with NBR 70O-ring
-50° C … +80° C (Tmax) / with VMQ- siliconeO-ring
Permitted ambient temperature: T08-VAx.x.x.x
(during operation)
2
-60° C … +75 °C (TAmb)
T08-TNXCD
-20° C … +60° C (TAmb) / with VitonO-ring
-30° C … +60° C (TAmb) / with NBR 70O-ring
-50° C … +60° C (TAmb) / with VMQ-siliconeO-ring
Max. surface temperature T6: T08-VAx.x.x.x/ T08-TNXCD
+80° C (TVA_SUR T6)
Max. surface temperature T5: T08-VAx.x.x.x
+85° C (TVA_SUR T5)
T08-TNXCD
n.a. (TVA_SUR T5)
Functional temperature (MTBF)
3
: Please refer to the individual operating manual
of the T08 series, e.g. ExCam IP135x,
PM1145-L, IPQ6045, etc.!
Protection level EN 60529/IEC 529: T08-VAx.x.x.x
IP68 (test condition: 24 h/ 3 m water column
at 5° C). An additional mechanical protection
against water jets is recommended
T08-TNXCD
IP68 (permanent submission, standard)
IP66 (Water jets, upon request)
Media resistance: Upon request
1
Ex-relevant temperature limit (laboratory test: 336 h max. 90 % rest humidity / -65° C+5 K….105° C – 20 K safety margin)
2
Ex-relevant „maximum“ ambient temperature limit during operation/ of performance limits
3
Functional temperature range (MTBF) is always within the ex-relevant temperature limits and depends on the functional range of the
camera model, or, if applicable, on additional mechanical and electrical installed components or installation/dimensioning of PTC
heating element or the cooling system „SAMCool Jacket“ etc.

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Housing material: Stainless steel (non-corrosive / EN 10027-2)
WNr.: 1.4301 (X5CrNi18-10), AISI 304
WNr.: 1.4305 (X8CrNiS18-9), AISI 303
WNr.: 1.4401 (X5CrNiMo17-12-2), AISI 316
WNr.: 1.4404 (X2CrNiMo17-12-2), AISI 316L
WNr.: 1.4571 (X6CrNiMoTi17-12-2), AISI 316Ti
Fitting for the flameproof gap (cylinder)
according to DIN ISO 286-1
T08-VA1.x : 𝒅𝒇𝟕
𝑯𝟖, nominal diameter: 57mm,
Tolerance: -60...-30 [µm]  0...+46 [µm]
Gap length: L1=13.0 [mm], L2=16.2 [mm]
T08-VA2.x : 𝒅𝒇𝟕
𝑯𝟖, nominal diameter: 91mm,
Tolerance: -71...-36 [µm]  0...+54 [µm]
Gap length: L1=15.0 [mm], L2=23.0 [mm]
Fitting for the flameproof gap
TNXCD Dome Enclosure
T08-TNXCD: Metric fine thread, M188*1.5,
quality 6H, supporting threads >5
Surface of the cylindrical fitting
Average surface finish according to DIN ISO 468
T08-VA1.x: Ra ≤ 6.3 μm
T08-VA2.x: Ra ≤ 6.3 μm