Samcon ExCam Series T08 User manual

ExCam®Series
T08 - Installation Manual

Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 2 of 52
Contents
1Introduction ..............................................................................................................4
2Overview of the Device Documentation.................................................................5
3Technical Data..........................................................................................................6
3.1 Parameters of the Explosion Protection..............................................................6
3.1.1 T08-VAx.x.x.x-X-X-X-X..............................................................................................................6
3.1.2 T08-TNXCD-X-X-X-X.................................................................................................................6
3.1.3 Conformity of Standards (Gas)..................................................................................................7
3.2 Maximum Electrical Parameters..........................................................................8
3.2.1 Power Supply.............................................................................................................................8
3.2.2 Power and Temperatures ..........................................................................................................8
3.3 Other Technical Data ..........................................................................................9
4General Safety Instructions...................................................................................11
5Application..............................................................................................................13
6Transportation and Storage ..................................................................................14
7Installation ..............................................................................................................14
7.1.1 Type T08-VAx.x.x.x .................................................................................................................15
7.1.2 Type T08-TNXCD....................................................................................................................16
7.2 Opening and closing of the unit.........................................................................17
7.2.1 Type T08-VAx.x.x.x .................................................................................................................17
7.2.2 Type T08-TNXCD....................................................................................................................21
7.3 Electrical Connection and Commissioning........................................................25
8Maintenance/ Modification.....................................................................................26
9Reparation...............................................................................................................26
10 Disposal/ Recycling............................................................................................26
11 Certificates ..........................................................................................................27
11.1 EC –declaration of conformity..........................................................................27
11.2 Manufacturer’s declaration concerning the cable and cable entry points ..........28
11.3 EC-Type Examination Certificate ......................................................................29
11.4 IECEx Certificate of Conformity.........................................................................36
11.5 EAC-Ex Certification..........................................................................................44
12 Drawings..............................................................................................................48
13 Notes....................................................................................................................49

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List of illustrations
Figure 10-1 T08-VAx.x.x.x mounting options...................................................................15
Figure 10-4 T08-TNXCD chain link mounting..................................................................16
Figure 10-7 Opening the ExCam T08-VAx.x.x.x..............................................................18
Figure 10-8 Disassembly of the countersunk head screw type T08-TNXCD...................22
Figure 10-9 Opening of the cover flange type T08-TNXCD.............................................23
Figure 10-10 Position of the O-Ring sealing type T08-TNXCD........................................23
History of revisions
Product: T08 - ExCam® Series
Title: Ex Installation Manual of the ExCam Series
Doc.-Id. 140721-PT08BAU-SS-Ex Installation Manual rev.00.doc
Author: Steffen Seibert
Date: July 12, 2014
Revision Date: April 20, 2015
Rev.- Index
Date
Name
Comment
Authorization of the
ATEX Supervisor
00
July 13,
2014
S. Seibert
Starting the document
Tested and approved
July 13, 2014–S. Seibert
01
July 13,
2014
S. Seibert
Adding the declaration of confirmity
Tested and approved
July 22nd, 2014–S. Seibert
02
03
20.04.2015
S. Seibert
Correction and conclusions
Tested and approved
20.04.2015 –S. Seibert

Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 4 of 52
1 Introduction
The ExCam Series (Type 08) is an electrical device. It is certified according to ATEX,
IECEx and EAC-Ex as a pressure-resistant camera system to be used in gas and dust
explosive areas as well as in mines susceptible to firedamp.
At the front side, the camera systems dispose of a flange with a sight glass (optical
adapter); on the rear side it is equipped with a flange which allows introducing one or
more ex-certified cable and cable glands (CG) or sealing plugs, respectively.
The T08 camera system is a very flexible system and can be used for various applica-
tions. The main usage is within hazardous areas in the chemical as well as petro-
chemical industry, offshore plants, and mines susceptible to firedamp as well as biogas
plants. The cameras are certified to be used in ex-zones 1, 2, 21, 22 including the explo-
sion groups IIC (e.g. acetylene) and IIIC (conductive and flammable dusts).
The Ex-d housings are available in different steel qualities due to which the housing’s
resistance towards extreme environmental conditions (sea water corrosion, high-acid en-
vironments etc.) is additionally extended.
Within the pressure-resistant enclosure, various camera modules and lenses reflecting
different technical specifications are used. Accessory components such as PTC heating
elements, miniature fans, NIR LED, lighting devices, mechanical components, and
clamps made of aluminum, are optional. Criteria for selecting the camera module are, for
example, transmission technology (digital or analog), control functions (IR cut filter, iris,
focus), light sensitivity, angle of view, object distance, resolution, optical zoom range,
frame rate, or transmission delay. Thermal imaging applications are possible as well.
Therefore, the T08 range covers vast areas regarding industrial process observation as
well as security surveillance –inside plants or outside.

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2 Overview of the Device Documentation
T08 ExCam Series (ATEX/ IECEx/ EAC-Ex)
Ex Installation Manual
- EC - Declaration of Conformity
- ATEX Type Examination
- IECEx Certificate
- EAC-Ex Certificate
- Manufacturer Declaration (EN 60079-14)
ExCam vario
- User Manual
- Datasheet
ExCam niteZoom
- User Manual
- Datasheet
ExCam IP135x:
- User Manual
- Datasheets
ExCam IPQ1755:
- User Manual
- Datasheets
ExCam IPM114x:
- User Manual
- Datasheets
ExCam IPQ6045
- User Manual
- Datasheet
ExCam EDC3371
- User Manual
- Datasheet
This Dokument

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3 Technical Data
3.1 Parameters of the Explosion Protection
3.1.1 T08-VAx.x.x.x-X-X-X-X
Identification marks according
to directive 94/9/EC: II 2G (Zone 1 and 2)
II 2D (Zone 21 and 22)
I M2
Explosion protection (Gas): Ex d IIC T6 Gb or
Ex d IIC T5 Gb or
Ex d IIB T6 Gb or
Ex d IIB T5 Gb or
Explosion protection (Dust): Ex tb IIIC T80°C Db IP68 or
Ex tb IIIC T95°C Db IP68
Explosion protection (Mining) Ex d I Mb
3.1.2 T08-TNXCD-X-X-X-X
Identification marks according
to directive 94/9/EC: II 2G (zones 1 and 2)
II 2D (zones 21 and 22)
Explosion protection (Gas): Ex d IIC T6 Gb or
Ex d IIB T6 Gb or
Explosion protection (Dust): Ex tb IIIC T80°C Db IP66 or
Ex tb IIIC T80°C Db IP67 or
Ex tb IIIC T80°C Db IP68 or

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3.1.3 Conformity of Standards (Gas)
Conformity of standards (Gas) IEC 60079-0:2011, EN 60079-0:2012
IEC 60079-1:2008, EN 60079-1:2008
IEC 60079-11:2011, EN 60079-11:2012
IEC 60079-18:2009, EN 60079-18:2009
IEC 60079-28:2006/ ISH1:2014,
EN 60079-28:2007 (Beiblatt 1:2014-09)
GOST R IEC 60079-0-2011
GOST IEC 60079-1-2011
Conformity of standards (Dust) IEC 60079-31:2008, EN 60079-31:2009
GOST R IEC 60079-31-2010
Notified body: TÜV Rheinland (No. 0035)
ATEX: TÜV 14 ATEX 7539X
IECEx: IECEx TUR14.0026X
EAC-Ex: No. TC RU C-DE.MIO62.B.01921
Supplement/ Rev. Index: 01
Test Report ATEX: 557/Ex539.00/14
Test Report IECEx: DE/TUR/ExTR14.0026/00
Quality Assessment Report: DE/BVS/QAR14.0006/00

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3.2 Maximum Electrical Parameters
3.2.1 Power Supply
These are maximum values as part of the approval. Please refer to the device-specific
values in the respective user manual!
Type T08..:
Power Supply: UIN: 12 … 60 V DC or
UIN: 20 … 240 V AC
3.2.2 Power and Temperatures
The below table 3-1 illustrates the maximum thermal supply input of all T08 ExCam hous-
ing types in relation to the ambient temperature and temperature classes. Performance
limits have been evaluated during certification as well as during the T08 explosions pro-
tection concept and are obligatory.
Type: T08-VA..:
T08-
T6 (85°C –5K)
T5 (100°C –15K)
TAMB
TAMB
40°C
50°C
60°C
70°C
40°C
50°C
60°C
70°C
75°C
VA1.1.x.x
17.4 W
13.0 W
8.7 W
4.3 W
19.6 W
15.2 W
10.9 W
6.5 W
4.3 W
VA1.1.x.x*
(coated)
19.0 W
14.3 W
9.5 W
4.8 W
21.4 W
16.7 W
11.9 W
7.1 W
4.8 W
VA1.2.x.x
18.2 W
13.6 W
9.1 W
4.5 W
20.5 W
15.9 W
11.4 W
6.8 W
4.5 W
VA1.2.x.x*
(coated)
21.1 W
15.8 W
10.5 W
5.3 W
23.7 W
18.4 W
13.2 W
7.9 W
5.3 W
VA2.1.x.x
22.2 W
16.7 W
11.1 W
5.6 W
25.0 W
19.4 W
13.9 W
8.3 W
5.6 W
VA2.1.x.x*
(coated)
25.0 W
18.8 W
12.5 W
6.3 W
28.1 W
21.9 W
15.6 W
9.4 W
6.3 W
VA2.2.x.x
25.0 W
18.8 W
12.5 W
6.3 W
28.1 W
21.9 W
15.6 W
9.4 W
6.3 W
VA2.2.x.x*
(coated)
26.7 W
20.0 W
13.3 W
6.7 W
30.0 W
23.3 W
16.7 W
10.0 W
6.7 W
Type: T08-TNXCD...:
T08 -
T6 (85°C –5K)
TAMB
40°C
45°C
50°C
55°C
60°C
TNXCD
57.1 W
50.0 W
42.9 W
35.7 W
28.6 W

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3.3 Other Technical Data
Permitted temperature (storage)
1
: T08-VAx.x.x.x
-60° C … +85° C (Tmax)
T08-TNXCD
-20° C … +80° C (Tmax) /with VitonO-ring
-30° C … +80° C (Tmax) / with NBR 70O-ring
-50° C … +80° C (Tmax) / with VMQ- siliconeO-ring
Permitted ambient temperature: T08-VAx.x.x.x
(during operation)
2
-60° C … +75 °C (TAmb)
T08-TNXCD
-20° C … +60° C (TAmb) / with VitonO-ring
-30° C … +60° C (TAmb) / with NBR 70O-ring
-50° C … +60° C (TAmb) / with VMQ-siliconeO-ring
Max. surface temperature T6: T08-VAx.x.x.x/ T08-TNXCD
+80° C (TVA_SUR T6)
Max. surface temperature T5: T08-VAx.x.x.x
+85° C (TVA_SUR T5)
T08-TNXCD
n.a. (TVA_SUR T5)
Functional temperature (MTBF)
3
: Please refer to the individual operating manual
of the T08 series, e.g. ExCam IP135x,
PM1145-L, IPQ6045, etc.!
Protection level EN 60529/IEC 529: T08-VAx.x.x.x
IP68 (test condition: 24 h/ 3 m water column
at 5° C). An additional mechanical protection
against water jets is recommended
T08-TNXCD
IP68 (permanent submission, standard)
IP66 (Water jets, upon request)
Media resistance: Upon request
1
Ex-relevant temperature limit (laboratory test: 336 h max. 90 % rest humidity / -65° C+5 K….105° C – 20 K safety margin)
2
Ex-relevant „maximum“ ambient temperature limit during operation/ of performance limits
3
Functional temperature range (MTBF) is always within the ex-relevant temperature limits and depends on the functional range of the
camera model, or, if applicable, on additional mechanical and electrical installed components or installation/dimensioning of PTC
heating element or the cooling system „SAMCool Jacket“ etc.

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Housing material: Stainless steel (non-corrosive / EN 10027-2)
WNr.: 1.4301 (X5CrNi18-10), AISI 304
WNr.: 1.4305 (X8CrNiS18-9), AISI 303
WNr.: 1.4401 (X5CrNiMo17-12-2), AISI 316
WNr.: 1.4404 (X2CrNiMo17-12-2), AISI 316L
WNr.: 1.4571 (X6CrNiMoTi17-12-2), AISI 316Ti
Fitting for the flameproof gap (cylinder)
according to DIN ISO 286-1
T08-VA1.x : 𝒅𝒇𝟕
𝑯𝟖, nominal diameter: 57mm,
Tolerance: -60...-30 [µm]  0...+46 [µm]
Gap length: L1=13.0 [mm], L2=16.2 [mm]
T08-VA2.x : 𝒅𝒇𝟕
𝑯𝟖, nominal diameter: 91mm,
Tolerance: -71...-36 [µm]  0...+54 [µm]
Gap length: L1=15.0 [mm], L2=23.0 [mm]
Fitting for the flameproof gap
TNXCD Dome Enclosure
T08-TNXCD: Metric fine thread, M188*1.5,
quality 6H, supporting threads >5
Surface of the cylindrical fitting
Average surface finish according to DIN ISO 468
T08-VA1.x: Ra ≤ 6.3 μm
T08-VA2.x: Ra ≤ 6.3 μm

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4 General Safety Instructions
Attention!
Cameras of type ExCam are not suitable for use in zone 0 and zone 20.
The temperature class and explosion group as stated on the type plate
has to be observed. Alterations are not permitted. The camera is to be
operated in sound condition and in the intended way
Attention!
Only original parts of SAMCON Prozessleittechnik GmbH may be used
for repairs. Repairs concerning the explosion protection may only be
carried out in accordance with the nationally applied regulations and
by SAMCON Prozessleittechnik GmbH.
Attention!
External heat and/ or cooling sources are to be taken into account dur-
ing the setting up. The permissible temperature range has to be ob-
served.
Attention!
The minimum length of the connecting cable is 1 meter. The connect-
ing cable has to be laid shielded and in a protected manner
Attention!
When using the ExCam in the mining sector with a "high" risk of me-
chanical danger, it is mandatory to protect the transparent parts
(glass) of the device (accessory)!

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Attention!
The instructions stated on the type and instruction plates have to be
observed!
Camera modules with autofocus:
„WARNING – MAY NOT BE OPENED WHILE ENERGIZED.“
Adjustable camera modules or lenses:
„WARNING – MAY NOT BE OPENED IN HAZARD AREAS.“
Note: Depending on the zone classification, it might be necessary to
obtain a work permit/clearance! When adjusting the camera settings
potentially explosive atmosphere must be avoided by any means!
Prior to start the cameras operation, the equipment has to be checked according to
the instructions described in chapter 10.
Always follow the national security and accident prevention regulations as well as
the security advices described in the following of this user manual!

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5 Application
The cameras of the ExCam®series are designed and intended for the surveillance of
plants as well as of processes at inner as well as outside areas within hazardous areas.
The information stated on the type and on the instruction plate(s) has to be observed
when using the camera. The information in chapter 3 and 4 has to be considered during
operation. Without a written statement of Samcon Prozessleittechnik GmbH, the equip-
ment may not be used for applications differing from the described and intended ones.
The T08 camera is suitable for applications in hazardous areas of zones 1 and 2 as well
as zones 21 and 22 in accordance with EN 60079-10! The camera may only be used
within the certified ignition protection type and temperature class.
Attention!
The instructions on the type and instruction plates have to be ob-
served!
Attention!
When using the ExCam in the mining sector with a „high“ risk of me-
chanical danger, suitable protection measures for the optical compo-
nents are obligatory and have to be implemented (accessories)
Attention!
The ExCam with a model key comprising TNXCD must not be used in
the mining sector
Attention!
The ExCam with a model key comprising TNXCD must only be used
stationary (not hand-held)
The used housing materials including the exterior metal parts are made of high-quality
materials guaranteeing an application-specific corrosion protection and chemical re-
sistance in "regular industrial climate".

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6 Transportation and Storage
- Avoid impacts
- Check the equipment regarding possible damages at the packaging or the camera
- Store the camera in its original packaging and in a dry and weatherproof place un-
til installation
- Avoid exposing the equipment to extreme heat or cold
7 Installation
The national regulations and accepted rules of technology are decisive for the installation
and operation of the camera. Before installation, check the camera for possible damages
to the housing and cables. Installation, electrical connection, and start-up should only be
carried out be qualified personnel.
Attention!
External heat and/or cold sources should be taken into account during
installation. The permissible temperature range should not be exceed-
ed
Attention!
The connecting cable has to have a minimum length of 1 meter. The
connecting cable has to be laid shielded and in a protected manner
Attention!
When using the ExCam in the mining sector with a "high" risk of me-
chanical danger, it is mandatory to protect the transparent parts
(glass) of the device (accessory)!

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7.1.1 Type T08-VAx.x.x.x
For the observation of plants and/or persons, the camera can be installed on a rotatable
installation bracket (accessory). The pin which is laterally welded to the housing is in-
tended for this purpose and disposes of a 6.5 mm or an 8.5 mm drilling. The wall mount
bracket is available in different dimensions and may be installed in any position which is
allowed by the four available drillings.
Figure 10-1 T08-VAx.x.x.x mounting options
For process observations, the camera can be mounted via a hinge attachment.
A thorough description and availability of the accessory components is included in the
individual user manual.

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7.1.2 Type T08-TNXCD
The PTZ camera type T08-TNXCD is mounted in a hanging manner (transparent dome
copula facing downwards). For installing the dome camera at the wall, the six M8x1.25
threaded holes located at the cover flange and correspondingly at the wall mount bracket
with L-profile (accessories) can be used. The installation at a ceiling can be realized via
eyelets and a chain link construction. In addition, the housing has to be secured by the
means of a “safety“for protecting heavy loads against dropping (included in the delivery
scope).
Figure 10-4 T08-TNXCD chain link mounting

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7.2 Opening and closing of the unit
7.2.1 Type T08-VAx.x.x.x
Attention! The pressure tight housing type T08-VAx.x.x.x may only be
opened when allowed in the user manual of the camera, e.g. for manu-
ally adjusting Varifocal lenses, for the removal / exchange of the SD
storage card, the exchange of the Gylon sealing etc.
Attention! Observe all warnings on the camera labels:
Camera modules with autofocus:
„WARNING – MAY NOT BE OPENED WHILE ENERGIZED“
Adjustable camera modules or lenses:
„WARNING – MAY NOT BE OPENED IN HAZARD AREAS“
NOTE: Depending on classification of the hazard area, a work per-
mit/clearance has to be obtained. Prevent explosive atmospheres
while assembling!
The T08 ExCam Series may exclusively be opened due to functional aspects and when
the applicable user manual explicitly allows it. For all other purposes, the explosion proof
housing may only be opened and closed by authorized personnel of SAMCON Prozess-
leittechnik GmbH.
If, when looking through the borosilicate sight glass, a damage, irregularities, or altera-
tions such as loose parts, discoloring or liquid inclusion (not water condensation!), are
visible inside the ExCam, SAMCON Prozessleittechnik GmbH has to check the camera.

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The following has to be observed:
Prior to opening the housing of the type T08-VAx.x.x.x it might be necessary to demount
the hood or other accessory.
- The housing must only be opened on the rear flange of the cable and supply
flange. It is not allowed to remove the optic-adapter in the front
- The following screw connections of flange and body components of the camera
housings can be removed or untightened:
oT08-VA1.x.K1.x: 6x M4*0,7 cylinder head screw hexagon socket
10mm, 1.4404 A4-70 (DIN912/ ISO4762)
oT08-VA1.x.K2.x: 5x M4*0.7 cylinder head screw hexagon socket
25mm, 1.4404 A4-70 (DIN912/ ISO4762)
oT08-VA2.x.K1.x: 8x M4*0,7 cylinder head screw hexagon socket
12mm, 1.4404 A4-70 (DIN912/ ISO4762)
oT08-VA2.x.K2.x: 7x M4*0.7 cylinder head screw hexagon socket
30mm, 1.4404 A4-70 (DIN912/ ISO4762)
- Use adequate tools or the hex-wrench included in the delivery scope and pay at-
tention not to lose the associated feather rings (DIN 127 A) (q.v. figure 10-7)
- Avoid skin or clothing contact with the screw threads as they dispose of LOCTITE
® 243™ (chemical basis: Dimethacry-latester). It is used to protect the screws
from losing due to shocks, vibrations, but also for sealing purposes
Figure 10-7 Opening of the ExCam T08-VAx.x.x.x

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- Pull out very carefully the lead flange in a straight manner (q.v. figure 10-7), ensuring
that it does not tilt. Due to the created lower pressure, this might require some addi-
tional effort
The cylindrical clearance fit (H8f7 - DIN ISO 286) of the body as well as of the flange
components must not be tilted as this runs the risk of damaging the flame proof
gap pre-venting the transmission of ignition (DIN EN 60079-1:2008)!
Avoid skin or clothing contact at the cylindrical fit as it disposes of oleaginous fit-
ting compound (MOLYKOTE P-40) to protect the surface for frictional corrosion
and mechanical strain
- Attention: Installed components (camera module, optic, temperature controller
etc.), which are fixed to the cable and supply flange have to be treated very care-
fully to avoid damages!
- Attention: When removing the flange, do not damage or pollute the Gylon sealing
(style 3504 blue)!
- After completion of the measure, the housing has to be closed again immediately.
Do not lock-in any foreign objects!
- For closing the housing, please follow, in reversed order, the steps described for the
opening of the housing. Please observe the following warning instructions:
Attention!
Make sure to completely insert the flange in order to guarantee the ig-
nition protection type and the housing IP protection level
Attention!
Extensive tightening of the screw connection may damage the camera
Attention!
Beware not to damage the surface of bore hole and shaft (fit) at the flame
proof gap preventing the transmission of ignition.
Attention!
Please make sure not to damage housing sealings and to keep them
clean

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Attention!
In case the flameproof joint has been damaged mechanically, the housing
must not be used anymore!
Attention!
Do not lock-in any foreign objects inside the housing
- Only the original screws as part of the delivery scope may be used. They have to
be clean and intact. Demounted screw locks (washer spring DIN 127 A) have to
be re-assembled
- The Gylon sealing must be intact and has to be reassembled according to the ho-
le-pattern of the flange. There is no restriction regarding the installation direction of
the sealing
- If, when closing the housing, it is noted that the surface of the flameproof joint is
dirty or not lubricated sufficiently, please clean it with a clean cloth and suitable
cleaning deter-gent. Afterwards, re-lubricate it with a suitable lubrication agent
- The screw connection of the flange and housing have to be tightened in crosswise se-
quence with a torque of 3 Nm Please avoid extensive tightening –this might lead to a
torn screw resulting into damaging the housing’s pressure resistance and / or ignition
protection level