Samcon ExCam XF Q1645 User manual

ExCam®XF Q1645
User Manual

Doc.-ID: 190409-PT08BA-ES-ExCam XF-Q1645_en_rev.01, Page 2 of 32
Table of contents
1Introduction ..............................................................................................................4
2Technical data ..........................................................................................................4
2.1 Explosion protection............................................................................................4
2.2 Electrical parameters of the camera....................................................................5
2.3 Connection cable Ex-d - Ex-e (ASKDP03-T).......................................................5
2.4 Video-technical characteristics............................................................................6
2.5 Other technical data............................................................................................6
3Safety Instructions...................................................................................................7
4Installation ................................................................................................................8
5Electrical connection .............................................................................................10
5.1 Potential equalization........................................................................................10
5.2 Connection work at the device (terminal box) and fuses...................................11
5.3 External connection and protection...................................................................15
5.3.1 Direct routing from the ExTB-3 into the safe area...................................................................15
5.3.2 Routing via ExConnection Rail (optional accessories)............................................................16
5.3.3 Appropriate cables & cable entries..........................................................................................17
5.3.4 Cable kits - "plug and play" connection packages...................................................................18
5.3.5 Fusing......................................................................................................................................20
5.3.6 Plug assignments (RJ45).........................................................................................................20
5.3.7 Tests prior to switching on voltage ..........................................................................................21
6Working inside the camera housing (Ex-d)..........................................................22
6.1 Preparation for work:.........................................................................................22
6.2 Opening the pressure-resistant housing............................................................22
6.3 Removing/inserting a SD memory card.............................................................25
6.4 Hardware Reset ................................................................................................26
6.5 Closing of the pressure-resistant housing.........................................................26
6.6 Battery...............................................................................................................27
7Network access and visualization ........................................................................28
7.1 Browser Support................................................................................................28
7.2 Assigning the IP address...................................................................................29
7.3 Password/ Identification ....................................................................................29
8Maintenance / Modification....................................................................................30
9Disposal / Recycling ..............................................................................................30
10 Drawings & 3D models.......................................................................................31
11 Certificates and further documentation............................................................31

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Table of Figures and Charts
Figure 2-1 Sectional view of ASKDP03-T..........................................................................5
Table 2-1. Other technical data .........................................................................................6
Table 4-1 Mounting accessories........................................................................................9
Figure 5-1 ExCam XF Q1645 Potential equalization.......................................................10
Table 5-1 Potential equalization ......................................................................................11
Figure 5-2 Camera (Ex-d) and terminal box (Ex-e)..........................................................12
Figure 5-3 Video Tutorial ExTB-3....................................................................................13
Table 5-2. Wire assignment of terminal box ExTB-3 .......................................................13
Figure 5-4 Sample circuit of terminal box ExTB-3 ...........................................................14
Figure 5-5 Photo of the wired terminal box ExTB-3.........................................................14
Figure 5-6 ExTB-3 -> Safe area ......................................................................................15
Figure 5-7 ExTB-3 -> ExConnection Rail.........................................................................16
Figure 5-8 Barrier gland...................................................................................................18
Figure 5-9 Cable kit –plug & play connection package...................................................18
Table 5-3 Available cable kits..........................................................................................19
Table 5-4 Recommendation for fusing.............................................................................20
Figure 5-10 Plug assignment, RJ45 ................................................................................21
Figure 6-1 Removing the weather protection roof (1/2) (this illustration is an example)..23
Figure 6-2 Removing the weather protection roof (2/2) (similar illustration) ....................23
Figure 6-3 Opening the ExCam XF Q1645 (similar illustration).......................................24
Figure 6-4 Structure of the camera (similar illustration)...................................................25
Figure 7-1 Axis IP Utility ..................................................................................................29
History of revisions
Product: ExCam® XF Q1645
Title: User Manual for ExCam®XF Q1645
Doc. -Id. 190409-PT08BA-ES-ExCam XF-Q1645_en_rev.01.docx
Author: Eva Schneider, Grad. Eng. (UAS)
Created on: 09.04.2019
Rev.
Index
Date
Name
Comment
Approved by the ATEX Supervisor
0
09.04.2019
E. Schneider
Compilation of the document
1
30.04.19
E. Schneider
Formal Correction
Digital unterschrieben von Steffen
Seibert
DN: cn=Steffen Seibert,
o=SAMCON, ou,
[email protected], c=DE
Datum: 2019.05.02 15:57:19 +02'00'

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1 Introduction
The ExCam XF Q1645 is a powerful mega-pixel IP camera (2-mega-pixel resolution). It is
certified by ATEX, IECEx, EAC-Ex and IA. The camera has a high-definition television
resolution (1920x1080 with 100/120 images/s) and is equipped with a powerful re-
mote zoom and remote focus lens.
The ExCam series is certified both in accordance with the European (ATEX) and interna-
tional directive (IECEx). The explosion-protected housing is approved for the ATEX group
II for zones 1, 2, 21 and 22 including the explosion groups IIC / IIIC. To see other ap-
provals, please visit our website at www.samcon.eu/en
When designing the ExCam XF Q1645, we attached a very high importance to safety,
mechanical precision and high quality of stainless steel.
2 Technical data
2.1 Explosion protection
Identification marks
Model key: T08-VA2.3.K3.BOR2-LL.H-005.A-T
acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
Explosion protection (gas): Ex db IIC T5 Gb
Explosion protection (dust): Ex tb IIIC T95°C Db
Protection class: IP 68 (IEC /EN 60529)
Transport/storage temperature: 0°C…+40°C
Ambient temperature (EX): -60°C…+60°C
Named testing laboratory: TÜV Rheinland (number 0035)
EU type approval certificate: TÜV 18 ATEX 8218X (2018)
IECEx Certificate of Conformity: TUR 18.0023X (2018)
EAC-Ex TUR Report: TC RU C-DE.AБ.61.B.00381/19
Other certificates see: https://www.samcon.eu/en/products/network/excam-xf-q1645/

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2.2 Electrical parameters of the camera
Supply of 24 V DC for the heating:
Voltage supply: 22 V DC < Uin < 26 V DC
Power consumption: Approx. 40W@-60°C (depends on temperature)
Power supply of the camera via Ethernet (PoE):
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 3
Reference voltage: +48 V DC (44...54 V DC)
Maximum power consumption: 9.1 W
Typical power consumption: 4.5 W
2.3 Connection cable Ex-d - Ex-e (ASKDP03-T)
Description: Data transfer and power supply of the camera
module (compliant with DIN EN 60079-14)
Jacket colour: Green (GN), similar to RAL3001
Outside diameter: 17.00 ± 0.5 mm
Bending radius: 10 x Dawhen installed and
5 x Daafter relocation
Data line: 4 x 2 x AWG22/1 CAT.6a
Performance elements: 3G1.5 (BK-BU-GN/YE)
Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded
(see www.samcon.eu)
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/ASKDP03-T_Datasheet.pdf
Figure 2-1 Sectional view of ASKDP03-T

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2.4 Video-technical characteristics
We use the AXIS Q 1645 Network Camera in a pressure-resistant enclosure. For details,
please refer to the Product Documentation, video-technical data of AXIS®:
https://www.axis.com/products/axis-q1645
2.5 Other technical data
Table 2-1. Other technical data
Camera (Ex-d)
Terminal box (Ex-e)
Permissible ambient temperature
0°C … +60°C
(for PoE power supply)
-60°C … +60°C
(In the event of additional 24 V
DC power supply)
-60°C … +55°C
Protection class as per EN
60529/IEC 529
IP68
(Test conditions: 24h/3m
water column 5°C)
IP66
Housing material
stainless steel, mat. no. 1.4404
polyester resin
Weight
about 11 kg
about 1 kg
Dimensions
D113mm x 310mm
145mm x 145mm x 71mm

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3 Safety Instructions
Please absolutely observe the installation instruction’s safety
directions of the T08 ExCam series!
Quick link:
https://www.samcon.eu/fileadmin/documents/en/22-Ex-Network-Cameras/ExCam-Series-T08-EX-Installation-Manual-2018.pdf
It is absolutely mandatory to adhere to the national safety regulations and regula-
tions for prevention of accidents, as well as to the safety instructions given below
in this User Manual!
Attention!
Cameras of type T08 ExCam are not suitable for use in zones 0 and 20.
The ambient temperature, temperature class and explosion group writ-
ten on the enclosure nameplate must be absolutely adhered to! The
customer is not allowed to make any alterations of the camera! The
camera must be operated in a proper and sound condition and only in
the way intended.
Attention!
Repairs may only be carried out by using original parts from the man-
ufacturer. Repairs which affect the explosion protection may only be
carried out in accordance with the nationally applied regulations and
exclusively by the manufacturer.
Attention!
Prior to installation, take external sources of heat or cold into account!
The temperature ranges prescribed for storage, transport and operat-
ing must be adhered to!
Attention!
Adhere to the warnings given on the nameplate:
“WARNING –DO NOT OPEN IN HAZARD AREAS“
“WARNING –DO NOT OPEN WHILE ENERGIZED“
Using the camera in explosion-protected areas with regard to tempera-
ture and dust layers is defined in the respective national regulations.
When installing the ExCam, adhere to the requirements of the EN/IEC
60079-14.

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4 Installation
For commissioning and operating the camera, the relevant national regulations, as well
as the generally accepted rules of technology shall prevail. Before mounting the camera,
thoroughly check it for any transport damage, especially on the housing and cable. Instal-
lation, electrical connection and the first start must only be carried out by qualified spe-
cialists.
Work preparation:
Attention!
Prepare your work carefully and in accordance with the relevant
regulations.
Attention!
Depending on classification of hazard areas, it is imperative to obtain
a work approval first!
When you open the pressure-resistant enclosure under voltage, it is
absolutely necessary to prevent potentially explosive atmosphere!
To ensure the best image quality delivered by the network camera, plan the installation
site carefully (consider light conditions, object distance or size, angle and minimum object
distance to the focus).
Use appropriate tools and aids.
When working, ensure a safe stand.
Make sure that any static charge is avoided.
Attention!
Please observe the national security, installation and accident preven-
tion regulations (e.g. DIN EN 60079-14) and the safety instructions in
this User Manual, as well as the ones in the Installation Guidelines!
Attention!
Adhere to the provisions of the IECEx, ATEX and
EX installation instructions for mounting and starting up!
The ExCam®XF Q1645 consists of a flame-proof camera housing (Ex-d) and a terminal
box of a high degree of safety (Ex-e). Both units are connected via a reinforced 5 m ca-
ble. Mount the camera according to the desired field of view. Install the terminal box so
that a good accessibility is provided, in order to facilitate electrical connection.

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Attention!
Please pay attention to the national and local regulations for mounting
heavy loads. In case of doubt, take appropriate security measures.
Drawings for drill hole patterns and further information can be viewed on our product
page:
Quick link:
https://www.samcon.eu/en/products/network/excam-xf-q1645/
Optional mounting accessories
Wall bracket
WMB-...
WALL MOUNT EXCAM XF (01569-001)
Wall bracket for devices of T08-VA2.3 series
Suitable for hanging the camera on walls.
Material: stainless steel 1.4404
Load bearing: 45 kg
Dimensions: 445 x 140 x 185 mm
Pole adapter
PMB-…
WALL MOUNT EXCAM XF (01570-001)
Pole adapter for VA wall mount
Material: stainless steel 1.4404
Suitable for pole diameters
between 50 and 105 mm
Load-bearing capacity: 45 kg
Dimensions:120 x 180 (x 130 bei Mast
Ø 60 mm)
Table 4-1 Mounting accessories

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5 Electrical connection
Attention!
The electrical connection of the equipment may only be carried out by
qualified and skilled personnel!
Attention!
It is absolutely necessary to ground the ExCam®series’housing via
the PA connection.
Attention!
Please observe the national security, installation and accident preven-
tion regulations (e.g. DIN EN 60079-14) and the safety instructions in
this User Manual, as well as the ones in the Installation Guidelines!
The delivered ExCam®XF Q1645 is equipped with an electrical connection cable of the
type ASKDP03-T. The maximum transmission range from the camera to the next active
network interface is 100 meters and can be individually specified by the client. The user
is NOT authorised to do electrical connection procedures inside the pressure-resistant
enclosure.
5.1 Potential equalization
Figure 5-1 ExCam XF Q1645 Potential equalization
Potential equalization/grounding of the camera housing is absolutely necessary, in order
to avoid static charges and thus the formation of sparks. For this purpose, a screw termi-
nal is provided at the rear side, at the bottom (right) (see Figure 5-1). The cross-section
of the potential equalization should comply with the National Ground Rules (at least
4mm2).

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Wiring table:
Potential
Colour (IEC 60757)
Cross-
section
Comment
PA
GN/YE
4 mm2(rigid)
Terminal: Slotted screw M4x0.7 (DIN 84) with
washer Ø9mm (DIN 125A),
Keep 3 Nm tightening torque!
Table 5-1 Potential equalization
5.2 Connection work at the device (terminal box) and fuses
Supply of 24V DC for the heating
Voltage supply: 22 V DC < Uin < 26 V DC
Power consumption: Approx. 40W@-60°C (depends on temperature)
Power supply for the camera (PoE)
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 3
Reference voltage: +48 V DC (44...54 V DC)
Maximum power consumption: 9.1 W
Typical power consumption: 4.5 W
Attention!
Connect the device the electric mains exclusively via the box ExTB-3
terminal!
Attention!
Never open the Ex-e terminal box under voltage!
Attention!
Adhere to the international installation regulations for connection
chambers with increased safety (Ex-e).
Attention!
Adhere to attached separate User Manual for the Ex-e terminal box.

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Figure 5-2 Camera (Ex-d) and terminal box (Ex-e)
Video Tutorial:
Observe our video tutorial:
“SAMCON 01 Wiring the cable SKDP03-T to the junction box ExTB-3”
https://go.samcon.eu/v01
ExTB-3

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Figure 5-3 Video Tutorial ExTB-3
The pin assignment of the ASKDP03-T is executed in accordance with the standard
EIA/TIA-568B for 100BaseTX and 24VDC, as follows:
Camera (Ex-d)
(T568B)
Colour
ASKDP03-T
(IEC60757)
Terminal
ExTB-3
Cross-
sectional
surface
Comment
Reinforcement
YE / GN
PE
2.5 mm2
Flex
Tx+
WH / OG
1
0.32 mm2
Solid conductor
Tx-
OG
2
0.32 mm2
Solid conductor
Rx+
WH / GN
3
0.32 mm2
Solid conductor
Rx-
GN
4
0.32 mm2
Solid conductor
(PoE +48 VDC)
WH / BU
5
0.32 mm2
Solid conductor
(PoE +48 VDC)
BU
6
0.32 mm2
Solid conductor
(PoE GND)
WH / BN
7
0.32 mm2
Solid conductor
(PoE GND)
BN
8
0.32 mm2
Solid conductor
GND/SHD
YE / GN
PE
2.5 mm2
Flex
L+
BK
9
1.5 mm2
L+ 24VDC
L-
BU
10
1.5 mm2
L- 24VDC
PE
YE / GN
PE
1.5 mm2
PE
Table 5-2. Wire assignment of terminal box ExTB-3

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Figure 5-4 Sample circuit of terminal box ExTB-3
Figure 5-5 Photo of the wired terminal box ExTB-3

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Attention!
Introduce the foiling up to about 15 mm close to the terminals, in order
to prevent alien crosstalk. Make sure that the foiling cannot cause any
short circuit of the data pairs!
Attention!
Bring the twisted pair composite up to about 10 mm close to the ter-
minals, in order to ensure interference immunity.
Attention!
Use only terminals approved by SAMCON.
Attention!
Finally, check your network installation with a Class-D Link Test.
5.3 External connection and protection
There are several options of routing the ExTB-3 terminal box to a safe area:
5.3.1 Direct routing from the ExTB-3 into the safe area
Figure 5-6 ExTB-3 -> Safe area
In the case of direct routing from ExTB-3 to the safe area, the power supply and the volt-
age signal are led from the safe area to the terminal box. Please observe the terminal
box assignment, as described above.
Switch/
PoE
15W
24 V DC for heating
PoE (802.3at) for camera

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Attention!
Cables and wires must comply with the requirements of the IEC 60079-
0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.
5.3.2 Routing via ExConnection Rail (optional accessories)
Figure 5-7 ExTB-3 -> ExConnection Rail
In the case of routing the ExTB-3 into an ExConnection Rail, larger installation distances
can be managed.
Note:
In hazardous areas, the ExConnection Rail (optional accessories) acts as a PoE+ switch, a
media converter from copper to fibre-optic cable, as well as a power supply for the cameras.
Attention!
Cables and wires must comply with the requirements of the IEC 60079-
0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.

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5.3.3 Appropriate cables & cable entries
An integral part of the device safety is the correct selection of the cables, wires and cable
entries.
Attention!
Cables and wires must comply with the requirements of the IEC 60079-
0/1/7 & 14.
Attention!
The supply line must have a sufficient cross-section. The cable pro-
tection must comply with national and international regulations.
For non-binding configuration and planning guidelines, please visit
our website:
Particularly for installations requiring a suitable barrier gland, make sure that you handle
them correctly and observe the rules and notes given in the respective mounting and as-
sembly instructions.
We show the essential procedures in the following video tutorial:
Video Tutorial:
Please note our video tutorial:
“SAMCON 02 Mounting and installing Ex-d barrier glands to ExConnection Rails”
https://go.samcon.eu/v02

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Figure 5-8 Barrier gland
5.3.4 Cable kits - "plug and play" connection packages
As an option, there are various cable kits for different cables are available in different
lengths. The connection packages include everything you need for a professional system
installation:
Figure 5-9 Cable kit –plug & play connection package
(a)
(b)
(c)
(d)
10/25/95 m ASKDP03-T sys-
tem cable, digital (a)
1 barrier gland with sealing
compound (b)
5 ml of Loctite thread locking
(c)
One CAT6 RJ45 industrial
connector (5.5 - 10.5 mm) (d)
Heat-shrinkable tube 40 cm,
yellow-green (e)
Heat-shrinkable tube 10 cm,
black (e)
8 cable end sleeves (e)
1 set of documents
(e)

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Available connection packages:
Length
Non-reinforced cable
SKDP03-T
Reinforced cable
ASKDP03-T
10 meters
SKDP03-T CABLE EXCAM 10M
(01540-001)
This cable set includes:
10 meters SKDP03-T system cable, digital
1 barrier gland Ex-d
5 ml Loctite 243 screw locking
One CAT6 RJ45 industrial plug
1 set of documents
ASKDP03-T CABLE EXCAM 10M
(01543-001)
This cable set includes:
10 meters ASKDP03-T system cable, digital
1 bolted connection Ex-d
1 bolted connection Ex-e
5 ml Loctite 243 screw locking
One CAT6 RJ45 industrial plug
1 set of documents
25 meters
SKDP03-T CABLE EXCAM 25M
(01541-001)
This cable set includes:
25 meters SKDP03-T system cable, digital
1 barrier gland Ex-d
5 ml Loctite 243 screw locking
One CAT6 RJ45 industrial plug
1 set of documents
ASKDP03-T CABLE EXCAM 25M
(01545-001)
This cable set includes:
25 meters ASKDP03-T system cable, digital
1 bolted connection Ex-d
1 bolted connection Ex-e
5 ml Loctite 243 screw locking
One CAT6 RJ45 industrial plug
1 set of documents
95 meters
SKDP03-T CABLE EXCAM 95M
(01542-001)
This cable set includes:
95 meters SKDP03-T system cable, digital
1 barrier gland Ex-d
5 ml Loctite 243 screw locking
One CAT6 RJ45 industrial plug
1 set of documents
ASKDP03-T CABLE EXCAM 95M
(01542-001)
This cable set includes:
95 meters ASKDP03-T system cable, digital
1 bolted connection Ex-d
1 bolted connection Ex-e
5 ml Loctite 243 screw locking
One CAT6 RJ45 industrial plug
1 set of documents
Table 5-3 Available cable kits

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5.3.5 Fusing
PoE power supply requires no fuses. The power supply fusing depends on the cable
cross-section and length.
Attention!
Recommendation for fusing relates to 40W@24VDC at 100 meters and
1.5 mm2
Attention!
When the heating switches on, high current peaks occur! Use slow-
blow fuses.
Attention!
Please pay attention to the national and international regulations re-
garding selectivity and line protection.
Potential/
Wire no.
Colour
(IEC60757)
Conductor
Voltage
Maximum power consump-
tion/fusing:
L+ / 1
BK
1.5mm2,
stranded wire
+24 V DC
40 W of continuous power
Fine-wire fuse
(L+) 4000 mA -T- slow-blow
(high inrush load!)
L- / 2
BU
1.5mm2,
stranded wire
0 V DC / GND
PE
YE/GN
1.5mm2,
stranded wire
PE
Table 5-4 Recommendation for fusing
5.3.6 Plug assignments (RJ45)
The data transfer of the ExCam XF Q1645 series uses a 100 Mbit/s Ethernet connection
(100BASE-TX). If the cable termination uses a plug, the latter should be plugged into the
RJ45 PoE slot of the network device (PSE). Prior to connecting it to the camera, the net-
work device (PSE) can already be supplied with power, hence there is no „power ON“
priority which has to be observed.
Attention!
Use appropriate RJ45 plugs! Check the cable shielding, cross-section
and the outside diameter!
Attention!
It is imperative to ensure a correct routing of the individual wires ac-
cording to the EIA/TIA-568B"
Attention!
Finally, check your network installation with a Class-D Link Test.